Reduction pot clamping and hoisting device for magnesium smelting

CN224646505UActive Publication Date: 2026-08-18FUGUJINGFU COAL CHEM CO LTD
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Patent Information

Application Number
CN202521956503.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-11
Publication Date
2026-08-18
Estimated Expiration
2035-09-11

AI Technical Summary

Technical Problem

而上述方法在夹取和吊运作业时因晃动或碰撞容易脱钩,致使脱钩后的还原罐可能会砸向作业半径内的工作人员或设备

Benefits of technology

[0014]本申请提供的炼镁用还原罐夹吊装置,通过设置夹持头并在夹持头上开设起吊通孔和夹持槽,将夹持槽对准炼镁还原罐的罐壁并向下移动夹持头直至炼镁还原罐的顶面与夹持槽的内顶面抵接,再通过夹紧组件的一端贯穿并伸入夹持槽内并与夹持槽内的炼镁还原罐的罐壁抵接以将炼镁还原罐夹紧在夹持槽内,进而通过吊链上的吊钩与起吊通孔连接,并通过起吊设备与吊链另一端的吊环连接以实现炼镁还原罐的夹取和吊运。相比现有的通过在还原罐上焊接吊耳并通过吊耳与起重机上的挂钩的连接以实现对还原罐进行夹取和吊运的方式而言,本申请无需在炼镁还原罐上焊接吊耳,且在夹持头上的夹持槽对炼镁还原罐进行夹持的同时,还通过夹紧组件对夹持槽内的炼镁还原罐进一步进行夹紧,从而提高了炼镁还原罐在夹取或吊运过程中的稳定性,使得炼镁还原罐的夹取和吊运过程的安全性较高,且操作较为便捷并提高了炼镁还原罐的夹取和吊运的效率。另外,夹持头上夹持槽以及夹紧组件的设置使得本申请能够适用于夹取和吊运不同壁厚的炼镁还原罐,从而提高了本申请的炼镁用还原罐夹吊装置的广泛适用性。

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Abstract

This application provides a lifting device for a magnesium reduction tank, comprising: a clamping head having a lifting through hole and a clamping groove for clamping the tank wall of the magnesium reduction tank; a clamping assembly having one end extending through and into the clamping groove and abutting against the tank wall of the magnesium reduction tank within the clamping groove to clamp the magnesium reduction tank within the clamping groove, and being detachably connected to the clamping head; and a lifting chain having one end equipped with a hook that connects to the lifting through hole, and the other end equipped with a lifting ring for connecting to lifting equipment. This application eliminates the need to weld lifting lugs onto the magnesium reduction tank. Furthermore, while the clamping groove on the clamping head clamps the magnesium reduction tank, the clamping assembly further clamps the tank within the clamping groove, thereby improving the stability of the magnesium reduction tank during clamping or lifting, resulting in higher safety and easier operation during the clamping and lifting process.
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Description

Technical Field

[0001] This application relates to the field of magnesium smelting technology, and in particular to a clamping device for a reduction tank in magnesium smelting. Background Technology

[0002] In the magnesium smelting process, the reduction vessel is a crucial piece of equipment. However, after prolonged use, the reduction vessel may suffer high-temperature damage, affecting its usability. Furthermore, since reduction vessels are typically made of heat-resistant steel (ZG35Cr24Ni7SiN), they contain a large amount of precious elements (nickel ≥7%, chromium ≥24%, molybdenum, and other rare metals). Directly discarding a high-temperature damaged reduction vessel would result in a significant waste of rare metal resources. However, remelting can recover over 90% of the alloying elements, significantly reducing the production cost of the reduction vessel. Therefore, remelting high-temperature damaged reduction vessels allows for their reuse or replacement. During the remelting process, the clamping and lifting of the reduction vessel are essential steps.

[0003] Due to the shape, weight, and high-temperature environment of the reduction tank, lifting lugs are typically welded to the tank, and then the crane hooks are used to attach the tank to the lugs for clamping and lifting. However, this method is prone to detachment during clamping and lifting operations due to shaking or collisions, which could cause the detached tank to fall onto workers or equipment within the working radius. Therefore, the existing method of clamping and lifting reduction tanks poses significant safety hazards, and the welding of lifting lugs to the tank makes the clamping and lifting process cumbersome, thus affecting the efficiency of clamping and lifting. Utility Model Content

[0004] This application provides a clamping device for a reduction tank used in magnesium smelting, which solves the technical problems described in the background art above.

[0005] To solve the above-mentioned technical problems, this application adopts the following technical solution: This application provides a clamping device for a reducing vessel used in magnesium smelting, comprising: A clamping head, wherein the clamping head is provided with a lifting through hole and a clamping groove, the clamping groove being used to clamp the wall of the magnesium reduction tank; A clamping assembly, one end of which can penetrate and extend into the clamping groove and abut against the wall of the magnesium reduction tank in the clamping groove to clamp the magnesium reduction tank in the clamping groove, and is detachably connected to the clamping head. The lifting chain has a hook at one end that can be connected to the lifting through hole, and a lifting ring at the other end for connecting to the lifting equipment.

[0006] Optionally, the clamping head includes a first end and a second end disposed opposite to each other; The lifting through hole is opened near the first end and the top of the clamping head, and the clamping groove is opened near the second end on the inner bottom surface of the clamping groove and extends from bottom to top along the height direction of the clamping head.

[0007] Optionally, the clamping head is F-shaped.

[0008] Optionally, an anti-slip layer is provided on the inner surface of the clamping groove; The anti-slip layer is made of rubber.

[0009] Optionally, the anti-slip layer has anti-slip protrusions on the side wall away from the clamping groove.

[0010] Optionally, the second end is provided with a threaded through hole communicating with the clamping groove; The clamping assembly includes a threaded rod and a nut; The threaded rod is adapted to the threaded through hole, and one end of the rod passes through the threaded through hole and abuts against the wall of the magnesium reduction tank in the clamping groove. The nut is sleeved on the rod outside the clamping groove to connect the threaded rod to the clamping groove.

[0011] Optionally, the depth of the clamping groove is 120cm~200cm, and its width is 50cm~60cm.

[0012] Optionally, the clamping head is made of cast steel.

[0013] Optionally, the lifting chain, the lifting hook, and the lifting ring are all made of alloy steel.

[0014] The magnesium smelting reduction tank clamping device provided in this application is configured with a clamping head, a lifting through hole and a clamping groove. The clamping groove is aligned with the tank wall of the magnesium smelting reduction tank, and the clamping head is moved downward until the top surface of the magnesium smelting reduction tank abuts against the inner top surface of the clamping groove. Then, one end of the clamping component passes through and extends into the clamping groove and abuts against the tank wall of the magnesium smelting reduction tank in the clamping groove to clamp the magnesium smelting reduction tank in the clamping groove. The hook on the lifting chain is connected to the lifting through hole, and the lifting equipment is connected to the lifting ring at the other end of the lifting chain to realize the clamping and lifting of the magnesium smelting reduction tank. Compared to existing methods that involve welding lifting lugs to the reduction tank and connecting them to hooks on a crane for clamping and lifting, this application eliminates the need for welding lifting lugs to the magnesium reduction tank. Furthermore, while the clamping slots on the clamping head hold the magnesium reduction tank, a clamping assembly further tightens the tank within the clamping slots, thereby improving the stability of the magnesium reduction tank during clamping or lifting. This results in higher safety during the clamping and lifting process, greater ease of operation, and increased efficiency. Additionally, the clamping slots and clamping assembly on the clamping head allow this application to clamp and lift magnesium reduction tanks of varying wall thicknesses, thus enhancing the versatility of the magnesium reduction tank clamping and lifting device. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of a magnesium smelting reduction tank clamping device provided in one embodiment of this application; Figure 2 This is a schematic diagram of the structure of a magnesium smelting reduction tank clamping device provided in another embodiment of this application; Figure 3 This is a schematic diagram of the structure of a clamping head provided in an embodiment of this application; Figure 4 This is a schematic diagram of the structure of a clamping head provided in another embodiment of this application; Figure 5 This is a schematic diagram of the structure of a clamping head provided in another embodiment of this application.

[0017] In the diagram: 100, clamping head; 101, lifting through hole; 102, clamping groove; 1021, anti-slip layer; 103, first end; 104, second end; 1041, threaded through hole; 200, magnesium smelting reduction tank; 300, clamping assembly; 301, threaded rod; 302, nut; 400, lifting chain; 401, hook; 402, lifting ring; 500, anti-slip protrusion. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application are described clearly and completely below. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are also within the scope of protection of this application.

[0019] refer to Figures 1 to 5 This application provides a clamping device for a reducing tank in magnesium smelting, comprising: The clamping head 100 has a lifting through hole 101 and a clamping groove 102. The clamping groove 102 is used to clamp the wall of the magnesium reduction tank 200. In order to facilitate the clamping of the magnesium reduction tank 200 through the clamping groove 102, the clamping groove 102 is formed in the bottom surface of the clamping head 100 and extends to the top of the clamping head 100.

[0020] A clamping assembly 300 is included, one end of which extends through and into the clamping groove 102, abutting against the wall of the magnesium reduction tank 200 within the clamping groove 102 to clamp the magnesium reduction tank 200 within the clamping groove 102. It is detachably connected to the clamping head 100. To improve the versatility of the magnesium reduction tank clamping device, the width of the clamping groove 102 is greater than the thickness of the wall of the magnesium reduction tank 200. The clamping assembly 300 clamps the magnesium reduction tank 200 within the clamping groove 102, improving the stability of the clamping and lifting process. The detachable connection between the clamping assembly 300 and the clamping head 100 makes the clamping process of the magnesium reduction tank 200 within the clamping groove 102 more flexible and easier to operate.

[0021] A lifting chain 400 is provided, with a hook 401 at one end that can connect to a lifting through-hole 101, and a lifting ring 402 at the other end for connecting to lifting equipment. The hook 401 can be welded to one end of the lifting chain 400, and the lifting ring 402 can also be welded to the other end of the lifting chain 400. Furthermore, to ensure the stability of the connection between the hook 401 and the lifting through-hole 101, the hook 401 used in this application is a C-type hook, and the lifting equipment in this application can be a crane.

[0022] The magnesium reduction tank clamping and lifting device provided in this application is configured with a clamping head 100, and a lifting through hole 101 and a clamping groove 102 are provided on the clamping head 100. The clamping groove 102 is aligned with the tank wall of the magnesium reduction tank 200 and the clamping head 100 is moved downward until the top surface of the magnesium reduction tank 200 abuts against the inner top surface of the clamping groove 102. Then, one end of the clamping assembly 300 passes through and extends into the clamping groove 102 and abuts against the tank wall of the magnesium reduction tank 200 in the clamping groove 102 to clamp the magnesium reduction tank 200 in the clamping groove 102. Then, the hook 401 on the lifting chain 400 is connected to the lifting through hole 101, and the lifting equipment is connected to the lifting ring at the other end of the lifting chain 400 to realize the clamping and lifting of the magnesium reduction tank 200. Compared to existing methods that involve welding lifting lugs to the reduction tank and connecting them to hooks on a crane for clamping and lifting, this application eliminates the need for welding lifting lugs to the magnesium reduction tank 200. Furthermore, while the clamping groove 102 on the clamping head 100 clamps the magnesium reduction tank 200, the clamping assembly 300 further tightens the tank within the groove 102, thereby improving the stability of the magnesium reduction tank 200 during clamping or lifting. This results in higher safety during the clamping and lifting process, greater ease of operation, and increased efficiency. Additionally, the clamping groove 102 on the clamping head 100 and the clamping assembly 300 allow this application to handle magnesium reduction tanks 200 with varying wall thicknesses, thus enhancing the versatility of the magnesium reduction tank clamping and lifting device.

[0023] Optionally, to ensure the stability of the magnesium reduction tank 200 during the hoisting process, the two magnesium reduction tank clamping devices of this application can be used during the hoisting process of the magnesium reduction tank 200, with the two magnesium reduction tank clamping devices respectively clamped onto the magnesium reduction tank 200.

[0024] In some embodiments, reference Figures 1 to 5 The clamping head 100 in this application includes a first end 103 and a second end 104 disposed opposite to each other; specifically, a lifting through hole 101 is opened near the first end 103 and the top of the clamping head 100, and a clamping groove 102 is opened near the second end 104 on the inner bottom surface of the clamping groove 102 and extends from bottom to top along the height direction of the clamping head 100.

[0025] In the above embodiment, since the first end 103 and the second end 104 are arranged opposite to each other, and the lifting through hole 101 is opened near the first end 103 and the top of the clamping head 100, and the clamping groove 102 is opened near the second end 104 on the inner bottom surface of the clamping head 100, the lifting through hole 101 and the clamping groove 102 are arranged opposite to each other. In this way, during the process of clamping the magnesium reduction tank 200 through the clamping groove 102 and the clamping assembly 300, the magnesium reduction tank 200 is in an inclined state, so that the force on the lifting chain 400 is the component of the gravity of the magnesium reduction tank 200, making the entire lifting process of the magnesium reduction tank 200 more labor-saving.

[0026] In some embodiments, reference Figures 1 to 5 The clamping head 100 in this application is F-shaped. Compared with the block-shaped clamping head 100, the clamping head 100 in this application is produced in an F-shape, which not only makes it possible to open the lifting through hole 101 and the clamping groove 102 on the clamping head 100, but also reduces the weight of the entire clamping head 100. This reduces the lifting burden on the lifting equipment during the clamping and lifting of the magnesium reduction tank 200, and improves the stability of the clamping and lifting process of the magnesium reduction tank 200.

[0027] In some embodiments, reference Figures 1 to 5 In this application, an anti-slip layer 1021 is provided on the inner surface of the clamping groove 102. The anti-slip layer 1021 can be provided on the inner surface of the clamping groove 102 by means of adhesive or other methods. The provision of the anti-slip layer 1021 increases the friction between the clamping groove 102 and the wall of the magnesium reduction tank 200. This makes it difficult for the magnesium reduction tank 200 to fall out of the clamping groove 102 even under its own weight during the clamping and lifting process, thereby further improving the stability of the clamping and lifting process of the magnesium reduction tank 200.

[0028] In addition, the anti-slip layer 1021 is made of rubber. Due to the many advantages of rubber, such as high coefficient of friction, excellent elasticity and wear resistance, and good aging resistance, the anti-slip layer 1021 made of rubber has a long service life.

[0029] In some embodiments, reference Figures 1 to 5 In this application, the anti-slip layer 1021 has anti-slip protrusions 500 on its side wall away from the clamping groove 102. The anti-slip protrusions 500 can be various patterns, geometric shapes, etc., and their purpose is to further increase the friction between the anti-slip layer 1021 and the inner and outer walls of the magnesium reduction tank 200 in the clamping groove 102, thereby improving the stability of the clamping and lifting process of the magnesium reduction tank 200.

[0030] In some embodiments, reference Figure 5In this application, the second end 104 is provided with a threaded through hole 1041 communicating with the clamping groove 102; specifically, the clamping assembly 300 includes a threaded rod 301 and a nut 302; specifically, the threaded rod 301 is adapted to the threaded through hole 1041, and one end of it passes through the threaded through hole 1041 and abuts against the wall of the magnesium reduction tank 200 in the clamping groove 102, and the nut 302 is sleeved on the rod of the threaded rod 301 located outside the clamping groove 102 to connect the threaded rod 301 and the clamping groove 102 together.

[0031] In the above embodiments, after the clamping groove 102 clamps the wall of the magnesium reduction tank 200, one end of the threaded rod 301 is screwed into the threaded through hole 1041 until one end of the threaded rod 301 abuts against the outer wall of the magnesium reduction tank 200 in the clamping groove 102. The nut 302 is screwed onto the rod of the threaded rod 301 located outside the clamping groove 102, and one side of the nut 302 abuts against the outer wall of the clamping head 100. The above-mentioned threaded rod 301 and nut 302 not only improve the stability of the clamping groove 102 in clamping the magnesium reduction tank 200, but also enable the clamping groove 102 to clamp magnesium reduction tanks 200 with various wall thicknesses, thereby improving the wide applicability of the clamping head 100.

[0032] Furthermore, in order to ensure the clamping force of the threaded rod 301 against the outer wall of the magnesium reduction tank 200 in the clamping groove 102, an abutment plate is provided at one end of the threaded rod 301 located in the clamping groove 102.

[0033] In some embodiments, the depth of the clamping groove 102 in this application is 120cm~200cm, and its width is 50cm~60cm.

[0034] In the above embodiments, to ensure the stability of the clamping groove 102 in clamping magnesium reduction tanks 200 of various specifications (mainly referring to the height and wall thickness) and thicknesses, the clamping groove 102 needs to have a certain depth and width. When the depth of the clamping groove 102 is 120cm~200cm and its width is 50cm~60cm, the clamping groove 102 has wide applicability and can be used for magnesium reduction tanks 200 of various specifications. The magnesium reduction tank 200 used by the applicant has a depth of 160cm and a width of 55cm, thereby achieving effective clamping of the magnesium reduction tank 200 by the clamping groove 102 and the clamping assembly 300.

[0035] In some embodiments, the clamping head 100 in this application is made of cast steel. Cast steel has excellent properties such as high strength, wear resistance, good machinability, fatigue resistance, and vibration resistance. Therefore, the clamping head 100 made of cast steel has a long service life.

[0036] In some embodiments, the lifting chain 400, hook 401, and ring 402 in this application are all made of alloy steel. Because alloy steel possesses excellent properties such as high strength, corrosion resistance, good heat treatment performance, weldability, and forgeability, the lifting chain 400, hook 401, and ring 402 made of alloy steel have significant advantages in the lifting process of the magnesium reduction tank 200, thereby improving the safety and efficiency of the operation of the lifting chain 400, hook 401, and ring 402.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A clamping device for a reduction tank in magnesium smelting, characterized in that, include: A clamping head (100) is provided with a lifting through hole (101) and a clamping groove (102). The clamping groove (102) is used to clamp the wall of the magnesium reduction tank (200). A clamping assembly (300) has one end that can penetrate and extend into the clamping groove (102) and abut against the wall of the magnesium reduction tank (200) in the clamping groove (102) to clamp the magnesium reduction tank (200) in the clamping groove (102), and is detachably connected to the clamping head (100); The chain (400) has a hook (401) at one end that can be connected to the lifting through hole (101), and a ring (402) at the other end for connecting to the lifting equipment.

2. The magnesium smelting reduction tank clamping device according to claim 1, characterized in that, The clamping head (100) includes a first end (103) and a second end (104) disposed opposite to each other. The lifting through hole (101) is opened near the first end (103) and the top of the clamping head (100). The clamping groove (102) is opened near the second end (104) on the inner bottom surface of the clamping groove (102) and extends from bottom to top along the height direction of the clamping head (100).

3. The magnesium smelting reduction tank clamping device according to claim 1, characterized in that, The clamping head (100) is F-shaped.

4. The magnesium smelting reduction tank clamping device according to claim 1, characterized in that, An anti-slip layer (1021) is provided on the inner surface of the clamping groove (102). The anti-slip layer (1021) is made of rubber.

5. The magnesium smelting reduction tank clamping device according to claim 4, characterized in that, The anti-slip layer (1021) has anti-slip protrusions (500) on its side wall away from the clamping groove (102).

6. The magnesium smelting reduction tank clamping device according to claim 2, characterized in that, The second end (104) is provided with a threaded through hole (1041) that communicates with the clamping groove (102). The clamping assembly (300) includes a threaded rod (301) and a nut (302); The threaded rod (301) is adapted to the threaded through hole (1041), and one end of it passes through the threaded through hole (1041) and abuts against the wall of the magnesium reduction tank (200) in the clamping groove (102). The nut (302) is sleeved on the rod of the threaded rod (301) located outside the clamping groove (102) to connect the threaded rod (301) and the clamping groove (102) together.

7. The magnesium smelting reduction tank clamping device according to claim 1, characterized in that, The depth of the clamping groove (102) is 120cm~200cm and its width is 50cm~60cm.

8. The magnesium smelting reduction tank clamping device according to any one of claims 1 to 7, characterized in that, The clamping head (100) is made of cast steel.

9. The magnesium smelting reduction tank clamping device according to any one of claims 1 to 7, characterized in that, The lifting chain (400), the lifting hook (401), and the lifting ring (402) are all made of alloy steel.