Aluminum paste double-station rotary barrel filling machine
Patent Information
- Application Number
- CN202522200222.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0003]这种单工位装桶机在使用过程中存在以下缺陷:装料过程中无法进行上下料操作,上下料与装料工序之间存在等待时间,导致装桶效率较低;并且在装满一次料桶后,较重的料桶还需人工将其搬至存储地点或者转运小车上,增加了劳动负担
一、通过设置两个放置台,以及带动装桶架台旋转的传动轴,便可形成双工位回转式设计,两个装桶工位可交替进行装料和上下料操作,实现了上下料与装料工序的同步进行,大大缩短了等待时间,有效提高了装桶效率。
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Figure CN224646678U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aluminum paste packaging equipment, specifically to a dual-station rotary drum filling machine for aluminum paste. Background Technology
[0002] Aluminum paste is an important industrial raw material that needs to be packaged in drums after production for storage and transportation. Currently, the drumming operation of aluminum paste mostly uses a single-station drumming machine. That is, an empty drum is first placed in the drumming position, then the filling device is started to fill the empty drum with aluminum paste. After the filling is completed, the full drum is removed, and then a new empty drum is placed for the next round of drumming operation.
[0003] This type of single-station drum filling machine has the following drawbacks during use: it cannot perform loading and unloading operations during the filling process, and there is a waiting time between the loading and unloading process and the filling process, resulting in low drum filling efficiency; in addition, after filling a drum once, heavier drums still need to be manually moved to the storage location or transferred to a trolley, which increases the labor burden.
[0004] Therefore, it is necessary to provide a new dual-station rotary drum filling machine for aluminum paste to solve the above-mentioned technical problems. Utility Model Content
[0005] The purpose of this utility model is to provide a dual-station rotary drum filling machine for aluminum paste that has high filling efficiency, saves manpower, and reduces labor intensity.
[0006] To solve the above-mentioned technical problems, the present invention provides a dual-station rotary drum filling machine for aluminum paste, comprising: a counterweight base and a loading platform fixedly installed on the top of the counterweight base. A circular crossbeam is fixedly installed on one side of the loading platform. A drive shaft is rotatably installed on the bottom of the circular crossbeam. A rotary motor is fixedly installed on the top of the circular crossbeam. The output shaft of the rotary motor is fixedly connected to the top of the drive shaft. A drum filling rack is fixedly installed at the bottom of the drive shaft. Two limiting ring seats are fixedly installed on the top of the drum filling rack. Two shuttle openings are provided on the drum filling rack. The two shuttle openings are respectively located below the two limiting ring seats. The top of the counterweight base is equipped with an aluminum paste conveyor unit, and the discharge end of the aluminum paste conveyor unit is located above the limiting ring seat near the loading upright. Each of the two shuttle openings is equipped with a placement platform, and the top of the two placement platforms extends into the two limiting ring seats respectively. The top of the barrel loading rack is fixedly installed with two rectangular frames, and each of the two rectangular frames is equipped with a lifting unit. The two lifting units are respectively connected to the two placement platforms. A horizontal pusher unit is provided on the side of the loading upright near the drive shaft.
[0007] Furthermore, the aluminum paste conveyor unit includes a conveying pump, which is fixedly installed on the top of the counterweight base. One end of the conveying pipe is fixedly installed at the conveying port of the conveying pump, and the other end of the conveying pipe is the discharge end of the aluminum paste conveyor unit. The conveying pipe passes through the loading upright plate and the circular crossbeam.
[0008] Furthermore, both lifting units include lifting screws, which are rotatably installed within the two rectangular frames. Lifting motors are fixedly installed at the top of each of the two rectangular frames. The output shafts of the two lifting motors are fixedly connected to the top ends of the two lifting screws. Lifting platforms are threaded onto each of the two lifting screws. Connecting plates are fixedly installed on the opposite sides of the two lifting platforms. Both connecting plates penetrate the loading rack and are slidably connected to it. Connecting platforms are fixedly installed at the bottom of each connecting plate. Fixed columns are fixedly installed at the top of each connecting platform. The top ends of the two fixed columns extend into the two shuttle openings and are fixedly connected to the corresponding placement platforms.
[0009] Furthermore, the horizontal push unit includes an electric push rod and a push plate. The electric push rod is fixedly installed on the side of the loading plate near the drive shaft, and the push plate is fixedly installed on the output shaft of the electric push rod. Both connecting plates are provided with channel openings, and both channel openings are adapted to the push plate. The push plate is arc-shaped.
[0010] Furthermore, two side baffles are fixedly installed on one side of the counterweight base, and the distance between the two side baffles is greater than the diameter of the placement platform.
[0011] Furthermore, electric push rods are fixedly installed on the two side baffles that are far apart from each other, and anti-tipping rods are slidably installed on the two side baffles. The output shafts of the two electric push rods are fixedly connected to the ends of the two anti-tipping rods that are far apart from each other.
[0012] Furthermore, a T-shaped annular support groove is provided at the bottom of the circular crossbeam, and two T-shaped sliding rods are slidably installed in the T-shaped annular support groove. The bottom ends of the two T-shaped sliding rods are fixedly connected to the barrel loading rack.
[0013] Compared with related technologies, the aluminum paste dual-station rotary drum filling machine provided by this utility model has the following beneficial effects: 1. By setting up two placement platforms and a drive shaft that drives the drum rack to rotate, a dual-station rotary design can be formed. The two drum filling stations can alternately perform loading and unloading operations, realizing the synchronous operation of loading and unloading processes, greatly shortening the waiting time and effectively improving drum filling efficiency.
[0014] Second, the lifting unit automatically lowers the buckets containing aluminum paste to the bottom of the bucket loading platform. Then, by extending the output shaft of the electric push rod, the buckets containing aluminum paste can be automatically pushed onto the external feeding trolley, thus eliminating the need for manual handling of the aluminum paste buckets and reducing labor intensity. Attached Figure Description
[0015] Figure 1 A schematic diagram of the structure of the aluminum paste dual-station rotary drum filling machine provided by this utility model; Figure 2 This is a schematic diagram showing the placement of aluminum paste buckets during the filling process in this utility model. Figure 3 This is a schematic diagram of the connection structure between the circular crossbeam and the drive shaft in this utility model; Figure 4 This is an assembly diagram of the barrel rack and connecting plate in this utility model; Figure 5 This is a schematic diagram of the shuttle opening in this utility model; Figure 6 This is a schematic diagram of the connection structure between the electric push rod 2 and the anti-tipping rod in this utility model.
[0016] The following are labeled in the diagram: 1. Counterweight base; 2. Loading upright plate; 3. Circular crossbeam; 4. Drive shaft; 5. Barrel loading rack; 6. Shuttle opening; 7. Limiting ring seat; 8. Conveying pump; 9. Conveying pipe; 10. Rectangular frame; 11. Lifting screw; 12. Lifting platform; 13. Connecting plate; 14. Connecting platform; 15. Fixed column; 16. Placement platform; 17. Electric push rod one; 18. Push plate; 19. Side baffle; 20. Electric push rod two; 21. Anti-tipping rod. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Please refer to the following: Figures 1-6The aluminum paste dual-station rotary drum filling machine includes: a counterweight base 1 and a loading platform 2 fixedly installed on top of the counterweight base 1. The counterweight base 1 stabilizes the center of gravity. A circular crossbeam 3 is fixedly installed on one side of the loading platform 2. A drive shaft 4 is rotatably installed at the bottom of the circular crossbeam 3, and a rotary motor is fixedly installed at the top of the circular crossbeam 3. The output shaft of the motor is fixedly connected to the top of the drive shaft 4. A drum filling rack 5 is fixedly installed at the bottom of the drive shaft 4, and two limiting ring seats 7 are fixedly installed on the top of the drum filling rack 5 to limit the placement of the drums. Two shuttle openings 6 are opened on the drum filling rack 5, located below the two limiting ring seats 7 respectively. An aluminum paste conveyor unit is installed at the top, with its discharge end located above the limiting ring seat 7 near the loading upright plate 2, which can evenly convey the aluminum paste. Placement platforms 16 are installed in both shuttle openings 6, with the tops of the two placement platforms 16 extending into the two limiting ring seats 7. Two rectangular frames 10 are fixedly installed on the top of the barrel loading rack 5, and each of the two rectangular frames 10 is equipped with a lifting unit. The two lifting units are connected to the two placement platforms 16 respectively, used to drive the placement platforms 16 to rise or fall, thereby bringing the barrels containing aluminum paste to the bottom of the barrel loading rack 5. To automatically push the barrels containing aluminum paste onto the external feeding trolley, a horizontal pushing unit is installed on the side of the loading upright plate 2 near the drive shaft 4.
[0019] The aforementioned feeding trolley is a common feeding tool, which will not be elaborated on here, but is used in conjunction with other tools.
[0020] The aforementioned aluminum paste conveyor unit includes a conveying pump 8 fixedly installed on the top of the counterweight base 1, and one end of the conveying pipe 9 is fixedly installed at the conveying port of the conveying pump 8. The other end of the conveying pipe 9 is the discharge end of the aluminum paste conveyor unit, and the conveying pipe 9 passes through the loading vertical plate 2 and the circular crossbeam 3.
[0021] Both of the aforementioned lifting units include lifting screws 11, which are rotatably installed within two rectangular frames 10. Lifting motors are fixedly installed on the top of each of the two rectangular frames 10, and the output shafts of the two lifting motors are fixedly connected to the top ends of the two lifting screws 11. Lifting platforms 12 are threaded onto each of the two lifting screws 11. Connecting plates 13 are fixedly installed on the opposite sides of each of the two lifting platforms 12. Both connecting plates 13 penetrate the loading rack 5 and are slidably connected to it. This sliding connection is achieved by opening two sliding openings on the loading rack 5. The two connecting plates 13 pass through the two sliding openings, thus achieving the sliding function and ensuring stable linear lifting and lowering of the connecting plates 13. Connecting platforms 14 are fixedly installed at the bottom of each of the two connecting plates 13, and fixing columns 15 are fixedly installed on the top of each of the two connecting platforms 14. The top ends of the two fixing columns 15 extend into two shuttle openings 6 and are fixedly connected to the corresponding placement platforms 16. The placement platforms 16 can be lowered and raised by starting the lifting motors.
[0022] The aforementioned horizontal push unit includes an electric push rod 17 and a push plate 18. The electric push rod 17 is fixedly installed on the side of the loading plate 2 near the drive shaft 4, while the push plate 18 is fixedly installed on the output shaft of the electric push rod 17. Both connecting plates 13 have access ports, and both access ports are adapted to the push plate 18, which is arc-shaped.
[0023] In this method, to prevent the aluminum paste bucket from tipping over when it descends to the bottom of the loading rack 5, two side baffles 19 are fixedly installed on one side of the counterweight base 1. The distance between the two side baffles 19 is greater than the diameter of the placement platform 16, which can separate the aluminum paste bucket from the front and rear sides. The connecting plate 13 also has a side anti-tipping function. Electric push rods 20 are fixedly installed on the side of the two side baffles 19 that are far apart from each other. Anti-tipping rods 21 are slidably installed on the two side baffles 19. The output shafts of the two electric push rods 20 are fixedly connected to the ends of the two anti-tipping rods 21 that are far apart from each other. The anti-tipping rods 21 can protect the aluminum paste bucket from tipping over from the symmetrical side of the connecting plate 13. When the aluminum paste bucket needs to be provided, it is only necessary to activate the output shaft of the electric push rods 20 to retract and remove the obstruction of the anti-tipping rods 21 from the aluminum paste bucket so that it can be pushed.
[0024] In this method, in order to improve the stability of the rotation of the barrel rack 5, a T-shaped annular support groove is provided at the bottom of the circular beam 3. Two T-shaped slide rods are slidably installed in the T-shaped annular support groove, and the bottom ends of the two T-shaped slide rods are fixedly connected to the barrel rack 5.
[0025] The working principle of the aluminum paste dual-station rotary drum filling machine provided by this utility model is as follows: In this utility model, the feed port of the conveying pump 8 is connected to an external aluminum paste silo through an external pipe, and in the initial state, the output shafts of the two electric push rods 20 are both in the extended state. When aluminum paste needs to be loaded into drums, first insert two empty drums into the two limiting ring seats 7 and place them on the two placement platforms 16. At this time, the empty drum closer to the loading upright plate 2 is located below the conveying pipe 9. Then, start the conveying pump 8 to convey aluminum paste into the drum. After the drum is filled to the predetermined amount, turn off the conveying pump 8. Then, start the rotary motor in the forward direction. Its output shaft drives the transmission shaft 4 to rotate, which can rotate the drum loading platform 5. After the drum loading platform 5 rotates 180°, turn off the rotary motor. At this time, the two drums have completed the exchange. Then, the conveying pump 8 can be started again to continue the drum loading work. While the barrel is being filled on one side, the corresponding lifting motor is started directly in the forward direction on the other side. Its output shaft drives the corresponding lifting screw 11 to rotate. At this time, the corresponding lifting platform 12 descends with the corresponding connecting plate 13, thus bringing the barrel containing aluminum paste down until the lifting platform 12 descends to the lowest position. At this time, the barrel containing aluminum paste is located between the two side baffles 19. Then, the feeding trolley is pushed to one side of the placement platform 16. The top of the feeding trolley is slightly lower than the top end face of the placement platform 16. Then, the output shafts of the two electric push rods 20 are retracted, so that the anti-tipping rod 21 is moved away from one side of the barrel. Then, the output shaft of the electric push rod 17 is extended, and the push plate 18 will pass through the corresponding channel to contact the barrel, thus pushing it forward and finally pushing it onto the plate of the feeding trolley. Afterwards, the output shaft of electric push rod 17 is retracted, and the output shaft of electric push rod 20 is extended. Finally, the corresponding lifting motor is started in reverse to bring the corresponding placement platform 16 back into the shuttle port 6, where another empty bucket can be placed. At this time, the bucket loading process on the other side continues until the bucket loading is completed. Then, the rotary motor is started in reverse to rotate the bucket loading platform 5 180° so that the two buckets can be swapped again, thus forming a working mode of loading and unloading materials on one side. This process can be repeated until the bucket loading of aluminum paste is completed.
[0026] Compared with related technologies, the aluminum paste dual-station rotary drum filling machine provided by this utility model has the following beneficial effects: 1. By setting up two placement platforms 16 and a transmission shaft 4 that drives the barrel loading rack 5 to rotate, a dual-station rotary design can be formed. The two barrel loading stations can alternately perform loading and unloading operations, realizing the synchronous operation of loading and unloading processes, greatly shortening the waiting time and effectively improving barrel loading efficiency.
[0027] Second, the lifting unit automatically lowers the bucket containing aluminum paste to the bottom of the bucket loading platform 5. Then, by extending the output shaft of the electric push rod 17, the bucket containing aluminum paste can be automatically pushed onto the external feeding trolley, thus eliminating the need for manual handling of the aluminum paste buckets and reducing labor intensity.
[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A dual-station rotary drum filling machine for aluminum paste, comprising a counterweight base and a loading platform fixedly installed on top of the counterweight base, characterized in that, A circular crossbeam is fixedly installed on one side of the loading platform. A drive shaft is rotatably installed at the bottom of the circular crossbeam. A rotary motor is fixedly installed at the top of the circular crossbeam. The output shaft of the rotary motor is fixedly connected to the top of the drive shaft. A barrel loading rack is fixedly installed at the bottom of the drive shaft. Two limiting ring seats are fixedly installed at the top of the barrel loading rack. Two shuttle openings are opened on the barrel loading rack, and the two shuttle openings are respectively located below the two limiting ring seats. An aluminum paste conveyor unit is provided on the top of the counterweight base. The discharge end of the aluminum paste conveyor unit is located above the limiting ring seats near the loading platform. A placement platform is provided in each of the two shuttle openings, and the top of the two placement platforms extends into the two limiting ring seats respectively. Two rectangular frames are fixedly installed on the top of the barrel loading rack. A lifting unit is provided in each of the two rectangular frames, and the two lifting units are respectively connected to the two placement platforms. A horizontal pusher unit is provided on the side of the loading platform near the drive shaft.
2. The aluminum paste dual-station rotary drum filling machine according to claim 1, characterized in that, The aluminum paste conveyor unit includes a conveying pump, which is fixedly installed on the top of the counterweight base. One end of the conveying pipe is fixedly installed at the conveying port of the conveying pump, and the other end of the conveying pipe is the discharge end of the aluminum paste conveyor unit. The conveying pipe passes through the loading upright plate and the circular crossbeam.
3. The aluminum paste dual-station rotary drum filling machine according to claim 1, characterized in that, Both lifting units include lifting screws, which are rotatably installed within two rectangular frames. Lifting motors are fixedly installed at the top of each of the two rectangular frames. The output shafts of the two lifting motors are fixedly connected to the top ends of the two lifting screws. Lifting platforms are threaded onto each of the two lifting screws. Connecting plates are fixedly installed on the opposite sides of each lifting platform. Both connecting plates penetrate the loading rack and are slidably connected to it. Connecting platforms are fixedly installed at the bottom of each connecting plate. Fixed columns are fixedly installed at the top of each connecting platform. The top ends of the two fixed columns extend into the two shuttle openings and are fixedly connected to the corresponding placement platforms.
4. The aluminum paste dual-station rotary drum filling machine according to claim 3, characterized in that, The horizontal push unit includes an electric push rod and a push plate. The electric push rod is fixedly installed on the side of the loading plate near the drive shaft. The push plate is fixedly installed on the output shaft of the electric push rod. Both connecting plates have channel openings, and both channel openings are adapted to the push plate. The push plate is arc-shaped.
5. The aluminum paste dual-station rotary drum filling machine according to claim 1, characterized in that, Two side baffles are fixedly installed on one side of the counterweight base, and the distance between the two side baffles is greater than the diameter of the placement platform.
6. The aluminum paste dual-station rotary drum filling machine according to claim 5, characterized in that, Electric push rods are fixedly installed on the two side baffles that are far apart from each other. Anti-tipping rods are slidably installed on the two side baffles. The output shafts of the two electric push rods are fixedly connected to the ends of the two anti-tipping rods that are far apart from each other.
7. The aluminum paste dual-station rotary drum filling machine according to claim 1, characterized in that, The bottom of the circular crossbeam is provided with a T-shaped annular support groove, and two T-shaped sliding rods are slidably installed in the T-shaped annular support groove. The bottom ends of the two T-shaped sliding rods are fixedly connected to the barrel loading rack.