A softening system with seed crystals as carriers
Patent Information
- Application Number
- CN202521976110.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-15
AI Technical Summary
[0005]本实用新型的目的在于提供一种以晶种为载体的软化处理系统,解决了上述背景技术中提出的结晶造粒软化装置在实际使用过程中,结构单一,没有对晶种进行预处理,导致晶种投放不佳的问题
1.本实用新型的水池设备内依次设置有布水区、布药区、造粒区和清水区,水中的离子在流动过程中实现化学结晶循环造粒,形成的颗粒在流化区向底部沉降,最终从水池底部排颗粒管排出,软化系统,包括水池、酸碱投加罐、晶种投加罐、颗粒排放系统及控制系统,完全实现药剂投加、颗粒排放等操作的自动控制,可大幅降低人工劳动强度,提高安全生产水平。
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Figure CN224646810U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water treatment technology, specifically a softening treatment system using seed crystals as a carrier. Background Technology
[0002] Crystallization granulation softening technology involves adding chemical agents and seed crystals to water, causing calcium ions in the water to react chemically and form calcium carbonate crystals that adhere to the surface of the seed crystals. Once the calcium carbonate particles reach a certain size, they are discharged from the equipment, thereby reducing the hardness of the water. This new softening technology does not produce byproducts and the discharged particles can be recycled.
[0003] Chinese Patent CN216918787U discloses a multi-stage dosing crystallization granulation softening device for high-hardness water. The device includes a main body of a crystallization granulation softening bed, which, from bottom to top, has a seed discharge port, a water inlet, a multi-stage dosing port, a seed addition port, and a water outlet. The main body also has three viewing windows and three sampling ports from bottom to top. This patented multi-stage dosing crystallization granulation softening device offers advantages such as good water softening effect, small footprint, low maintenance cost, and ease of operation.
[0004] The crystallization granulation softening device of the above-mentioned patent has a simple structure and does not pre-treat the crystal seeds in actual use, resulting in poor crystal seed delivery; therefore, it does not meet the existing needs. In response, we propose a softening treatment system with crystal seeds as carriers. Utility Model Content
[0005] The purpose of this invention is to provide a softening system using seed crystals as carriers, which solves the problem in the background art that the crystallization granulation softening device has a simple structure and does not pre-treat the seed crystals, resulting in poor seed crystal delivery.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a softening treatment system using seed crystals as carriers, comprising a water tank, a crystallization granulation fluidized bed, a seed crystal addition tank, and an acid-base addition tank, wherein the crystallization granulation fluidized bed, the seed crystal addition tank, and the acid-base addition tank are all located above the water tank; A mixing tank is installed at the lower end of the seed crystal addition tank. A filter plate is installed between the mixing tank and the seed crystal addition tank. A movable fan and a moving plate are installed on one side of the filter plate. A mud pump is installed between the mixing tank and the crystallization granulation fluidized bed.
[0007] Preferably, a main outlet pipe and a main inlet pipe are provided on one side of the water tank, and a drain pipe is installed at the upper end of the crystallization granulation fluidized bed, which is connected to the water tank.
[0008] Preferably, a conveyor belt is installed on one side of the seed crystal addition tank, a reflux plate is provided on one side of the conveyor belt, and an integrally formed discharge port is provided on the other side of the filter plate. The reflux plate extends into the discharge port and is fixedly connected to the seed crystal addition tank.
[0009] Preferably, a feed hopper is fixedly connected to the upper end of the seed crystal addition tank, the conveyor belt extends to the upper end of the feed hopper and is connected to the seed crystal addition tank by a bracket, and an automatic feeding valve is installed at the lower end of the seed crystal addition tank.
[0010] Preferably, a drive box is installed on one side of the filter plate, and an electric motor is installed inside the drive box. The output end of the electric motor is connected to a cam, and one end of the cam is movably connected to a movable fan. The lower end of the movable fan is engaged with a moving plate through a rack.
[0011] Preferably, a servo motor is installed at the lower end of the mixing box, a stirring paddle is installed at the output end of the servo motor, the mixing box is connected to the mud pump through a pipeline, and a feed pipe is connected between the mud pump and the crystallization granulation fluidized bed.
[0012] Preferably, the acid and alkali dosing tanks are respectively equipped with an acid tank and an alkali tank, and the acid and alkali dosing tanks are connected to the crystallization granulation fluidized bed through a conduit.
[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. The water tank equipment of this utility model is sequentially arranged with a water distribution area, a chemical distribution area, a granulation area and a clear water area. Ions in the water achieve chemical crystallization and granulation during the flow process. The formed particles settle to the bottom in the fluidization zone and are finally discharged from the particle discharge pipe at the bottom of the water tank. The softening system includes a water tank, an acid and alkali dosing tank, a seed crystal dosing tank, a particle discharge system and a control system. It fully realizes the automatic control of operations such as chemical dosing and particle discharge, which can significantly reduce the intensity of manual labor and improve the level of safe production.
[0014] 2. The seed crystal addition tank of this utility model is equipped with a filter plate for filtering the seed crystals. The filter plate with an appropriate mesh size can be selected according to the requirements. The motor drives the movable fan to swing, which drives the moving plate to move back and forth, thereby moving the inclined filter plate. The filter plate moves to filter the seed crystals, causing the seed crystals to fall into the mixing box for mixing. Then, the mixture is introduced into the crystallization granulation fluidized bed by the mud pump for softening, achieving the best working effect. The unfiltered seed crystals fall to the return plate and are filtered a second time by the conveyor belt, reducing the waste of seed crystals and improving the utilization effect. Attached Figure Description
[0015] Figure 1 This is an axonometric view of the side of this utility model; Figure 2This is an axonometric view of the rear view of this utility model; Figure 3 This utility model Figure 2 Enlarged view of a portion of area A in the middle; Figure 4 This is a diagram showing the internal structure of the filter plate of this utility model.
[0016] In the diagram: 1. Water tank; 101. Main outlet pipe; 102. Main inlet pipe; 2. Crystallization granulation fluidized bed; 201. Drainage pipe; 3. Seed crystal addition tank; 301. Mixing box; 302. Servo motor; 303. Feed hopper; 304. Conveyor belt; 305. Return plate; 306. Filter plate; 307. Discharge port; 308. Drive box; 309. Stirring paddle; 310. Electric motor; 311. Movable fan; 312. Moving plate; 4. Acid and alkali addition tank; 5. Slurry pump; 501. Feed pipe. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] To address the problem of poor seed delivery caused by the simple structure and lack of seed pretreatment in existing crystallization granulation softening devices during practical use, please refer to... Figure 1 - Figure 4 This embodiment provides the following technical solution: A softening treatment system using seed crystals as carriers includes a water tank 1, a crystallization granulation fluidized bed 2, a seed crystal addition tank 3, and an acid-base addition tank 4, all of which are located above the water tank 1. A mixing tank 301 is installed at the lower end of the seed crystal addition tank 3. A filter plate 306 is provided between the mixing tank 301 and the seed crystal addition tank 3. A movable fan 311 and a moving plate 312 are installed on one side of the filter plate 306. A mud pump 5 is installed between the mixing tank 301 and the crystallization granulation fluidized bed 2. A filter plate 306 for filtering seed crystals is provided below the seed crystal addition tank 3. The appropriate filter mesh size of the filter plate 306 is selected according to the requirements.
[0019] The seed crystal addition tank 3 is fixedly connected to the upper end of the feed hopper 303. The conveyor belt 304 extends to the upper end of the feed hopper 303 and is connected to the seed crystal addition tank 3 by a bracket. An automatic feeding valve is installed at the lower end of the seed crystal addition tank 3. The conveyor belt 304 performs secondary filtration to reduce seed waste and improve utilization efficiency.
[0020] A conveyor belt 304 is installed on one side of the seed crystal addition tank 3, and a reflux plate 305 is provided on one side of the conveyor belt 304. An integrally formed discharge port 307 is provided on the other side of the filter plate 306. The reflux plate 305 extends into the discharge port 307 and is fixedly connected to the seed crystal addition tank 3. A drive box 308 is installed on one side of the filter plate 306. An electric motor 310 is installed inside the drive box 308. A cam is connected to the output end of the electric motor 310, and one end of the cam is movably connected to the movable fan 311. The lower end of the movable fan 311 is meshed with the moving plate 312 through a rack. The electric motor 310 drives the movable fan 311 to swing. The swing of the movable fan 311 drives the moving plate 312 to move back and forth horizontally, thereby driving the inclined filter plate 306 to move. The filter plate 306 moves to filter the seed crystals, causing the seed crystals to fall into the mixing box 301 for mixing, and then introduced into the crystallization granulation fluidized bed 2 through the mud pump 5.
[0021] A servo motor 302 is installed at the lower end of the mixing tank 301, and an agitator 309 is installed at the output end of the servo motor 302. The mixing tank 301 is connected to the mud pump 5 through a pipeline, and a feed pipe 501 is connected between the mud pump 5 and the crystallization granulation fluidized bed 2.
[0022] Specifically, a filter plate 306 for filtering crystal seeds is provided below the seed crystal addition tank 3. The filter plate 306 with an appropriate mesh size is selected according to the requirements. The motor 310 drives the movable fan 311 to swing. The swing of the movable fan 311 drives the moving plate 312 to move back and forth, thereby moving the inclined filter plate 306. The filter plate 306 moves to filter the crystal seeds, causing the crystal seeds to fall into the mixing box 301 for mixing. Then, it is introduced into the crystallization granulation fluidized bed 2 by the mud pump 5 for softening to achieve the best working effect. The unfiltered crystal seeds fall to the return plate 305 and are filtered a second time by the conveyor belt 304, reducing the waste of crystal seeds and improving the utilization effect.
[0023] To address the issues of inadequate water treatment methods, high workload, and impact on safe production caused by existing crystallization granulation softening equipment in practical use, please refer to... Figure 1 - Figure 4 This embodiment provides the following technical solution: A softening treatment system using seed crystals as carriers includes a water tank 1, a crystallization granulation fluidized bed 2, a seed crystal addition tank 3, and an acid-base addition tank 4. The crystallization granulation fluidized bed 2, the seed crystal addition tank 3, and the acid-base addition tank 4 are all located above the water tank 1. The acid-base addition tank 4 contains an acid tank and an alkali tank, respectively, and the acid-base addition tank 4 and the crystallization granulation fluidized bed 2 are connected by a conduit. The softening system, including the water tank 1, the acid-base addition tank 4, the seed crystal addition tank 3, a particle discharge system, and a control system, fully realizes the automatic control of operations such as reagent addition and particle discharge, which can significantly reduce the intensity of manual labor and improve the level of safe production.
[0024] A main outlet pipe 101 and a main inlet pipe 102 are provided on one side of the water tank 1. A drain pipe 201 is installed at the upper end of the crystallization granulation fluidized bed 2. The drain pipe 201 is connected to the water tank 1 and a granulation discharge pipe of the water tank 1 is set at the bottom. The equipment in the water tank 1 is electrically controlled by a solenoid valve. The equipment is arranged in sequence with a water distribution area, a drug distribution area, a granulation area and a clear water area. The ions in the water achieve chemical crystallization and granulation during the flow process. The formed particles settle to the bottom in the fluidization area and are finally discharged from the granulation discharge pipe at the bottom of the water tank 1.
[0025] Specifically, the equipment in water tank 1 is sequentially equipped with a water distribution zone, a chemical distribution zone, a granulation zone, and a clear water zone. Ions in the water achieve chemical crystallization and granulation during the flow process. The formed particles settle to the bottom in the fluidization zone and are finally discharged from the particle discharge pipe at the bottom of water tank 1. The softening system includes water tank 1, acid and alkali dosing tank 4, seed crystal dosing tank 3, particle discharge system, and control system. It fully realizes the automatic control of operations such as chemical dosing and particle discharge, which can significantly reduce the intensity of manual labor and improve the level of safe production.
[0026] Working principle: During operation, high-hardness water is introduced into the crystallization granulation fluidized bed 2. Alkali water is added through the acid-base addition tank 4, and seed crystals are added through the seed crystal addition tank 3. Below the seed crystal addition tank 3 is a filter plate 306 for filtering the seed crystals. A suitable filter mesh size is selected for the filter plate 306. The motor 310 drives the movable fan 311 to oscillate, causing the moving plate 312 to move horizontally back and forth, thereby moving the inclined filter plate 306. The filter plate 306 filters the seed crystals, causing them to fall into the mixing tank 301 for mixing. The mixture is then introduced into the crystallization granulation fluidized bed 2 via the mud pump 5 for further processing. The softening process achieves optimal working results, while unfiltered seed crystals fall to the return plate 305 and undergo secondary filtration via conveyor belt 304, reducing seed crystal waste and improving utilization. The high-hardness water in the crystallization granulation fluidized bed 2 undergoes a chemical reaction between the seed crystals and alkaline water, causing calcium ions in the water to form calcium carbonate crystals that adhere to the seed crystal surface. These crystals are then pumped into the water tank 1. Once the generated calcium carbonate particles reach a certain size, they are discharged from the particle discharge pipe at the bottom of the water tank 1 for recycling. The pH of the water in the water tank 1 is adjusted by adding acid water through the acid-base addition tank 4. After softening, the water is drained through the main outlet pipe 101.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. A softening treatment system using seed crystals as carriers, comprising a water tank (1), a crystallization granulation fluidized bed (2), a seed crystal addition tank (3), and an acid-base addition tank (4), characterized in that, The crystallization granulation fluidized bed (2), the seed crystal addition tank (3) and the acid-base addition tank (4) are all located above the water tank (1); A mixing tank (301) is installed at the lower end of the seed crystal addition tank (3). A filter plate (306) is provided between the mixing tank (301) and the seed crystal addition tank (3). A movable fan (311) and a moving plate (312) are installed on one side of the filter plate (306). A mud pump (5) is installed between the mixing tank (301) and the crystallization granulation fluidized bed (2).
2. The softening treatment system using seed crystals as a carrier according to claim 1, characterized in that, A main outlet pipe (101) and a main inlet pipe (102) are provided on one side of the water tank (1), and a drain pipe (201) is installed at the upper end of the crystallization granulation fluidized bed (2), which is connected to the water tank (1).
3. The softening treatment system using seed crystals as a carrier according to claim 1, characterized in that, A conveyor belt (304) is installed on one side of the seed crystal addition tank (3), a reflux plate (305) is provided on one side of the conveyor belt (304), and an integrally formed discharge port (307) is provided on the other side of the filter plate (306). The reflux plate (305) extends into the discharge port (307) and is fixedly connected to the seed crystal addition tank (3).
4. The softening treatment system using seed crystals as a carrier according to claim 3, characterized in that, The upper end of the seed tank (3) is fixedly connected to a feed hopper (303), the conveyor belt (304) extends to the upper end of the feed hopper (303) and is connected to the seed tank (3) by a bracket, and an automatic feeding valve is installed at the lower end of the seed tank (3).
5. The softening treatment system using seed crystals as a carrier according to claim 4, characterized in that, A drive box (308) is installed on one side of the filter plate (306). An electric motor (310) is installed inside the drive box (308). A cam is connected to the output end of the electric motor (310), and one end of the cam is movably connected to the movable fan (311). The lower end of the movable fan (311) is engaged with the moving plate (312) through a rack.
6. The softening treatment system using seed crystals as a carrier according to claim 1, characterized in that, A servo motor (302) is installed at the lower end of the mixing tank (301), and an agitator (309) is installed at the output end of the servo motor (302). The mixing tank (301) is connected to the mud pump (5) through a pipeline, and a feed pipe (501) is connected between the mud pump (5) and the crystallization granulation fluidized bed (2).
7. The softening treatment system using seed crystals as a carrier according to claim 1, characterized in that, The acid and alkali dosing tank (4) is equipped with an acid tank and an alkali tank, respectively, and the acid and alkali dosing tank (4) and the crystallization granulation fluidized bed (2) are connected by a conduit.
Citation Information
Patent Citations
Multi-stage dosing, crystallizing, granulating and softening device for high-hardness water
CN216918787U