A cooling wall ramming material device

Abstract

The utility model provides a kind of cooling wall ramming material equipment.The kind of cooling wall ramming material equipment includes, device main body is provided with moving structure, leveling structure, ramming structure and guiding structure on the device main body, the moving structure includes the trolley being arranged on device main body, the trolley is provided with bottom plate, the first driving part is mounted in the bottom plate, the rotating wheel is provided on the first driving part output end, the second connecting rod is provided on the rotating wheel, the first connecting rod is provided on the second connecting rod, the lateral plate is mounted at the first connecting rod tail end, the vibration block is mounted on the lateral plate, the guiding rod is provided in the bottom plate, the protection piece for protecting workpiece is mounted in the bottom plate, vibration groove is set up on the protection piece.The utility model provides a kind of cooling wall ramming material equipment with the effect of improving device processing quality.

Description

Technical Field

[0001] This utility model relates to the field of cooling wall ramming material technology, and in particular to a cooling wall ramming material equipment. Background Technology

[0002] In blast furnace smelting systems, cooling walls are key heat exchange components. The dovetail grooves and joints on their surfaces need to be filled with ramming material to form a high-temperature resistant and erosion-resistant protective layer. This process relies on cooling wall ramming material equipment.

[0003] Traditional equipment relies solely on the static pressure of the tamping device to compact the material. However, for narrow or irregularly shaped structures such as dovetail grooves and joints in the cooling wall, the tamping material particles cannot flow fully due to the narrow spaces in the dovetail grooves and the corners of the joints. This can easily leave air gaps and moisture, forming voids or loose areas. These defects reduce the overall strength of the tamping material, making it prone to localized spalling under the penetration of high-temperature furnace gas and the impact of furnace charge, thus losing its protective function for the cooling wall.

[0004] Therefore, it is necessary to provide a cooling wall ramming material equipment to solve the above-mentioned technical problems. Utility Model Content

[0005] This invention provides a cooling wall tamping material device, which solves the problem that traditional devices are prone to incomplete tamping when dealing with some irregular structures.

[0006] To solve the above-mentioned technical problems, the present invention provides a cooling wall ramming material equipment comprising: a main body, wherein the main body is provided with a moving structure, a leveling structure, a ramming structure and a guiding structure; the moving structure includes a trolley mounted on the main body, a base plate mounted on the trolley, a first driving component installed inside the base plate, a rotating wheel mounted on the output end of the first driving component, a second connecting rod mounted on the rotating wheel, a first connecting rod mounted on the second connecting rod, a transverse plate mounted at the end of the first connecting rod, a plurality of vibration blocks mounted on the transverse plate, a guide rod mounted inside the base plate, and a protective component for protecting the workpiece mounted inside the base plate, wherein the protective component has a vibration groove.

[0007] Preferably, the tamping structure includes a device frame fixedly installed on the main body of the device, a top plate is provided on the device frame, a second driving member is installed on the top plate, and a tamping block is installed at the output end of the second driving member.

[0008] Preferably, the guiding structure includes a guide groove formed on the device frame, a telescopic rod that can extend and retract is installed on the guide groove, a guide block is provided on the telescopic rod, and a guide groove is formed on the guide block.

[0009] Preferably, the leveling structure includes a connecting frame fixedly installed on the device frame, a connecting rod provided on the connecting frame, and a leveling block installed on the connecting rod.

[0010] Preferably, the guide rail structure includes a base plate disposed on the main body of the device, and a guide rail is mounted on the base plate.

[0011] Preferably, the trolley is slidably connected to the guide rail, and the first connecting rod is slidably connected to the guide rod.

[0012] Preferably, a controller is installed on the main body of the device.

[0013] Compared with related technologies, the cooling wall ramming material equipment provided by this utility model has the following beneficial effects:

[0014] This utility model provides a cooling wall ramming material device. When using this device, the controller can control the first drive component to drive the rotating wheel to rotate. As the rotating wheel rotates, it drives the first connecting rod to move. The second connecting rod drives the first connecting rod to move up and down reciprocatingly. At this time, the first connecting rod will drive the vibrating block to knock and vibrate the protective component. This device adds a multi-point vibration function. The vibration function transmits continuous vibration force to the ramming material through high-frequency mechanical vibration, which promotes the discharge of air and excess moisture between particles and reduces porosity. Especially for narrow or irregular structures such as cooling wall dovetail grooves and splicing seams, vibration can push the material to flow to hidden areas such as edges and corners, avoiding the local voids and looseness caused by uneven pressure in traditional ramming. This makes the ramming material form a dense whole, enhancing its resistance to high-temperature gas penetration and furnace material erosion, thereby improving the processing quality of the device. Attached Figure Description

[0015] Figure 1 A schematic diagram of a preferred embodiment of a cooling wall ramming material device provided by this utility model;

[0016] Figure 2 for Figure 1 The diagram shows a right-side view of the main body of the device.

[0017] Figure 3 for Figure 2 The diagram shows the internal structure of the base plate.

[0018] Figure 4 for Figure 3 The enlarged schematic diagram of part A is shown.

[0019] Numbered in the diagram: 1. Main body of the device; 2. Moving structure; 201. Base plate; 202. Cart; 203. Vibration trough; 204. Protective component; 205. Vibrating block; 206. Guide rod; 207. First connecting rod; 208. Rotating wheel; 209. Second connecting rod; 210. First driving component; 211. Horizontal plate; 3. Leveling structure; 301. Connecting rod; 302. Leveling block; 303. Connecting frame; 4. Tamping structure; 401. Top plate; 402. Second driving component; 403. Tamping block; 404. Device frame; 5. Guiding structure; 501. Limiting block; 502. Telescopic rod; 503. Material guide trough; 504. Material guide block; 6. Guide rail structure; 601. Base plate; 602. Guide rail; 7. Controller. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 ,in, Figure 1 A schematic diagram of a preferred embodiment of a cooling wall ramming material device provided by this utility model;

[0022] Figure 2 for Figure 1 The diagram shows a right-side view of the main body of the device. Figure 3 for Figure 2 The diagram shows the internal structure of the base plate. Figure 4 for Figure 3 The diagram shows an enlarged view of part A. A cooling wall tamping material device includes: a main body 1, on which a moving structure 2, a leveling structure 3, a tamping structure 4, and a guiding structure 5 are provided. The moving structure 2 includes a trolley 202 mounted on the main body 1, a base plate 201 mounted on the trolley 202, a first driving member 210 installed inside the base plate 201, a rotating wheel 208 mounted on the output end of the first driving member 210, a second connecting rod 209 mounted on the rotating wheel 208, a first connecting rod 207 mounted on the second connecting rod 209, a transverse plate 211 mounted at the end of the first connecting rod 207, a plurality of vibration blocks 205 mounted on the transverse plate 211, a guide rod 206 mounted inside the base plate 201, and a protective member 204 for protecting the workpiece mounted inside the base plate 201, the protective member 204 having a vibration groove 203 formed thereon.

[0023] The first driving component 210 can be a motor or other driving device that can drive the rotating wheel 208 to rotate. The first connecting rod 207 and the second connecting rod 209 are rotatably connected by a shaft. The protective component 204 can be a rubber protective component, latex protective component, or other component that can protect the left and right sides of the device. The guide rod 206 has the function of guiding the first connecting rod 207.

[0024] The tamping structure 4 includes a device frame 404 fixedly installed on the device body 1. A top plate 401 is provided on the device frame 404, and a second driving member 402 is installed on the top plate 401. A tamping block 403 is installed at the output end of the second driving member 402.

[0025] The second driving component 402 mentioned above can be an electric telescopic rod, a hydraulic telescopic rod, or other driving device that can drive the tamping block 403 to move up and down. The tamping block 403 has the function of tamping the raw materials.

[0026] The guide structure 5 includes a guide groove 501 formed on the device frame 404, a telescopic rod 502 that can extend and retract is installed on the guide groove 501, a guide block 504 is provided on the telescopic rod 502, and a guide groove 503 is formed on the guide block 504.

[0027] The aforementioned telescopic rod 502 can be a telescopic rod, and the aforementioned guide groove 503 has the function of guiding the raw material, thereby enabling the raw material to enter the expected position better.

[0028] The leveling structure 3 includes a connecting frame 303 fixedly installed on the device frame 404. A connecting rod 301 is provided on the connecting frame 303, and a leveling block 302 is installed on the connecting rod 301. The connecting rod 301 has the function of connecting the leveling block 302 and the connecting frame 303. The leveling block 302 has the function of scraping off excess material to ensure flatness.

[0029] The guide rail structure 6 includes a base plate 601 disposed on the main body 1 of the device, on which a guide rail 602 is mounted. The base plate 601 provides support for the guide rail 602, and the guide rail 602 guides the trolley 202.

[0030] The trolley 202 is slidably connected to the guide rail 602, and the first connecting rod 207 is slidably connected to the guide rod 206. The trolley 202 has the function of transporting workpieces.

[0031] The main body 1 of the device is equipped with a controller 7, which has the function of controlling the operation of the device.

[0032] The working principle of the cooling wall ramming material device provided by this utility model is as follows:

[0033] When using this device, the raw material is first accurately conveyed into the tamping part through the guide structure 5. At this time, the first drive component 210 can be started by the controller 7. The first drive component 210 will drive the rotating wheel 208 to rotate. As the rotating wheel 208 rotates, it will drive the second connecting rod 209 to move accordingly. As the second connecting rod 209 moves, it will drive the first connecting rod 207 to move up and down along the through hole on the guide rod 206. At this time, the first connecting rod 207 will drive the transverse plate 211 to move back and forth. At the same time, the transverse plate 211 will drive the vibrating block 205 to knock and vibrate the protective component 204.

[0034] Compared with related technologies, the cooling wall ramming material equipment provided by this utility model has the following beneficial effects:

[0035] When using this device, the controller 7 can control the first drive component 210 to drive the rotating wheel 208 to rotate. As the rotating wheel 208 rotates, it will drive the first connecting rod 209 to move. The second connecting rod 209 will drive the first connecting rod 207 to move up and down. At this time, the first connecting rod 207 will drive the vibrating block 205 to knock and vibrate the protective component 204. This device adds the function of multi-point vibration. The vibration function transmits continuous vibration force to the ramming material through high-frequency mechanical vibration, which promotes the material to expel air and excess moisture between particles and reduce porosity. Especially for narrow or irregular structures such as cooling wall dovetail grooves and splicing seams, vibration can push the material to flow to hidden areas such as edges and corners, avoiding the local voids and looseness caused by uneven pressure in traditional ramming. It makes the ramming material form a dense whole and enhances its resistance to high-temperature gas penetration and furnace material erosion, thereby improving the processing quality of the device.

[0036] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A cooling wall ramming material equipment, characterized in that, The device includes a main body, on which a movable structure, a leveling structure, a tamping structure, and a guiding structure are provided. The movable structure includes a trolley mounted on the main body, a base plate mounted on the trolley, a first driving component installed inside the base plate, a rotating wheel mounted on the output end of the first driving component, a second connecting rod mounted on the rotating wheel, a first connecting rod mounted on the second connecting rod, a transverse plate mounted at the end of the first connecting rod, several vibration blocks mounted on the transverse plate, a guide rod installed inside the base plate, and a protective component for protecting the workpiece installed inside the base plate, the protective component having vibration grooves formed on it.

2. The cooling wall ramming material equipment according to claim 1, characterized in that, The tamping structure includes a device frame fixedly installed on the main body of the device, a top plate is provided on the device frame, a second driving component is installed on the top plate, and a tamping block is installed at the output end of the second driving component.

3. The cooling wall ramming material equipment according to claim 1, characterized in that, The guiding structure includes a guide groove formed on the device frame, a telescopic rod that can extend and retract is installed on the guide groove, a guide block is provided on the telescopic rod, and a guide groove is formed on the guide block.

4. The cooling wall ramming material equipment according to claim 1, characterized in that, The leveling structure includes a connecting frame fixedly installed on the device frame, a connecting rod provided on the connecting frame, and a leveling block installed on the connecting rod.

5. The cooling wall ramming material equipment according to claim 1, characterized in that, The guide rail structure includes a base plate disposed on the main body of the device, on which guide rails are mounted.

6. The cooling wall ramming material equipment according to claim 5, characterized in that, The flatbed cart is slidably connected to the guide rail, and the first connecting rod is slidably connected to the guide rod.

7. The cooling wall ramming material equipment according to claim 1, characterized in that, A controller is installed on the main body of the device.

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