High-resilience tin-phosphor bronze strip annealing equipment and cold rolling system
Patent Information
- Application Number
- CN202521375163.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-02
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-07-02
AI Technical Summary
[0006]本公开实施例至少提供了高回弹锡磷青铜带退火设备及冷轧系统,以解决上罩与底座的密封接触面相互磨损的技术问题
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Figure CN224647020U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of tin-phosphor bronze strip production technology, specifically relating to tin-phosphor bronze strip production equipment, and particularly to annealing equipment and cold rolling system for high-resilience tin-phosphor bronze strip. Background Technology
[0002] Traditional bell-type annealing furnaces typically employ a "bell-shaped" structural design, consisting of a liftable upper cover (furnace cover) and a fixed base (furnace platform). Copper strip coils are horizontally stacked on the base, and the upper cover is precisely fastened to the sealing surface of the base using hoisting equipment to form a sealed annealing chamber. This equipment is widely used in the field of high-precision copper strip production, and has extremely high requirements for temperature uniformity, atmosphere control, and sealing during the annealing process.
[0003] During the loading operation, the upper cover (or lower cover) needs to be vertically lifted from its initial position to a preset height using a crane or lifting equipment so that operators can hoist the copper strip coil to the base or remove the finished strip coil from the base. Due to the large overall mass of the upper cover (or lower cover) (usually several tons or even tens of tons), uneven center of gravity distribution, and deviation between the hoisting point and the geometric center, lateral offset or longitudinal swaying is very likely to occur during the hoisting process. This unsteady motion not only increases the difficulty of operation and safety risks, but also directly causes periodic impact loads on the sealing contact surface between the upper cover and the base. When the offset exceeds the design tolerance range, rigid collisions or friction will occur in local areas of the sealing surface, causing irreversible damage such as peeling of the surface coating, decrease in flatness, or even micro-cracks. In severe cases, it may even be necessary to stop the machine for maintenance and replacement of the sealing components, which significantly reduces the equipment utilization rate and production efficiency.
[0004] Therefore, how to prevent the sealing contact surfaces of the upper cover and the base from wearing each other is a technical problem that urgently needs to be solved in this field.
[0005] It should be noted that the information disclosed in this background section is only for understanding the background technology of the present application concept, and therefore, the above description is not considered to constitute prior art information. Utility Model Content
[0006] This disclosure provides at least a high-resilience tin-phosphor bronze strip annealing equipment and a cold rolling system to solve the technical problem of mutual wear between the sealing contact surfaces of the upper cover and the base.
[0007] In a first aspect, embodiments of this disclosure provide an annealing apparatus and cold rolling system for high-resilience tin-phosphor bronze strip, comprising: a base and a cover adapted to the base, wherein ear blocks are provided on both sides of the cover and a guide ring is provided at the center of the ear blocks; a pair of guide rods symmetrically arranged on both sides of the base, and the cover moves up and down along the guide rods via the guide rings; a limiting seat fixed to the bottom of the guide rods, and a buffer element adapted to the guide rings is embedded inside the limiting seat; wherein the cover is adapted to move downward along the guide rods until the guide rings are inserted into the limiting seat and squeeze the buffer element, so that the cover falls on the mounting surface of the base.
[0008] In one optional embodiment, the top surface of the limiting seat is provided with an annular groove, and the top edge of both the inner wall and the outer wall of the annular groove is provided with a chamfered surface.
[0009] In one optional embodiment, the annular groove is provided with mounting slots on both sides, and the buffer is embedded in the mounting slots.
[0010] In one alternative embodiment, the bottom surface of the annular groove is provided with a deformation groove, and the guide ring is adapted to compress the buffer member so that a portion of it extends into the deformation groove.
[0011] In one alternative embodiment, the buffer includes a rubber ring with a cavity inside.
[0012] In one alternative embodiment, the cavity is filled with lubricating oil.
[0013] In one alternative embodiment, the inner wall of the mounting groove facing the center of the annular groove is provided with through holes.
[0014] In one optional embodiment, an oil drain hole is provided on the inner wall of the annular groove, which is connected to the through hole one by one; wherein, the guide ring squeezes the buffer to reduce the cavity volume, so that the lubricating oil is sprayed from the oil drain hole onto the inner wall of the guide ring, and moves along the guide rod through the guide ring to coat the lubricating oil.
[0015] In one alternative embodiment, the diameter of the oil drain hole gradually decreases along the direction away from the center of the annular groove.
[0016] Secondly, embodiments of this disclosure also provide a cold rolling system, including: a plurality of annealing devices as described above.
[0017] The beneficial effects of this utility model are as follows: This utility model provides an annealing equipment and cold rolling system for high-resilience tin-phosphor bronze strip. By setting a limiting seat and a buffer component, it not only limits the movement but also achieves a buffering effect. This not only avoids wear on the mounting surface caused by the overall offset of the offset cover but also reduces the instantaneous force when the cover falls onto the mounting surface of the base through the annular groove, further reducing wear during assembly. In addition, by filling the buffer component with lubricating oil, the buffering effect is further improved. Furthermore, the inner wall of the guide ring can be lubricated to prevent dry friction when the guide ring moves along the guide rod, effectively reducing operating noise.
[0018] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.
[0019] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0020] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0021] Figure 1 A perspective view of the unfolded state of the high-resilience tin-phosphor bronze strip annealing apparatus provided in an embodiment of this disclosure; Figure 2 A perspective view of the guide ring and limiting seat provided in the embodiments of this disclosure; Figure 3 This is a cross-sectional view of the limiting seat provided in an embodiment of this disclosure.
[0022] In the picture: 1. Base; 2. Cover body; 21. Ear block; 22. Guide ring; 3. Guide rod; 4. Limit seat; 41. Annular groove; 42. Chamfered surface; 43. Mounting groove; 44. Deformation groove; 45. Oil drain hole; 46. Through hole; 5. Buffer component; 51. Rubber ring; 52. Cavity. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0024] In this document, when it is mentioned that a first component is located on a second component, this can mean that the first component can be directly formed on the second component, or that a third component can be inserted between the first and second components. Furthermore, in the accompanying drawings, the thickness of the components may be exaggerated or reduced for the purpose of effectively describing the technical content.
[0025] In this document, exemplary embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. As used herein, expressions such as “at least one of…” modify the entire list of elements when following a list of elements, rather than individual elements in the list. For example, the expression “at least one of a, b, and c” should be understood to include only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.
[0026] The terminology used herein is for the purpose of describing specific exemplary configurations only and is not intended to be limiting. As used herein, the singular articles “a,” “an,” and “the” may also be intended to include plural forms unless otherwise clearly stated herein. The terms “comprising,” “including,” and “having” are inclusive and thus specify the presence of features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein should not be construed as requiring them to be performed in the specific order discussed or shown, unless specifically identified as such. Additional or alternative steps may be employed.
[0027] As used herein, the phrases “in one embodiment,” “according to one embodiment,” “in some embodiments,” etc., generally refer to the fact that a particular feature, structure, or characteristic following the phrase can be included in at least one embodiment of this disclosure. Therefore, a particular feature, structure, or characteristic can be included in more than one embodiment of this disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms “example,” “exemplary,” etc., are used to “serve as an example, instance, or illustration.” Any implementation, aspect, or design described herein as “example” or “exemplary” is not necessarily to be construed as preferred or superior to other implementations, aspects, or designs. Rather, the use of the terms “example,” “exemplary,” etc., is intended to present concepts in a specific manner.
[0028] Research has revealed that during the loading phase, the upper cover (or lower cover) needs to be vertically lifted from its initial position to a preset height using a crane or lifting equipment so that operators can hoist the copper strip coils to the base or remove the finished strip coils from the base. Due to the large overall mass of the upper cover (or lower cover) (usually several tons or even tens of tons), uneven center of gravity distribution, and deviation between the hoisting point and the geometric center, lateral offset or longitudinal swaying is very likely to occur during hoisting. This unsteady motion not only increases the difficulty of operation and safety risks, but also directly causes periodic impact loads on the sealing contact surface between the upper cover and the base. When the offset exceeds the design tolerance range, rigid collisions or friction will occur in local areas of the sealing surface, causing irreversible damage such as peeling of the surface coating, decreased flatness, or even micro-cracks. In severe cases, it may even be necessary to stop the machine for maintenance and replacement of the sealing components, significantly reducing equipment uptime and production efficiency.
[0029] Therefore, how to prevent the sealing contact surfaces of the upper cover and the base from wearing each other is a technical problem that urgently needs to be solved in this field.
[0030] The shortcomings of the above solutions are the result of the utility model inventor's practice and careful research. Therefore, the discovery process of the above problems and the solutions proposed in this disclosure should be considered as contributions made by the utility model inventor to this disclosure.
[0031] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0032] The following detailed description, with reference to the accompanying drawings, describes some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0033] like Figures 1 to 3 As shown, some embodiments provide annealing equipment and cold rolling system for high-resilience tin-phosphor bronze strip, including a base 1 and a cover 2 adapted to the base 1. The cover 2 has lugs 21 on both sides, and a guide ring 22 is provided at the center of the lugs 21. The upper and lower halves of the guide ring 22 extend to the outside of the lugs 21. In addition, the cover 2 is provided with a lifting hole and is connected to a lifting device. After the lifting device lifts the cover 2 to a certain height, it feeds the material onto the base 1, and then the lifting device lowers the cover 2 onto the mounting surface of the base 1.
[0034] To prevent the cover 2 from shifting during vertical movement, a pair of guide rods 3 are provided on both sides of the base 1. The guide rods 3 are symmetrically arranged on both sides of the base 1. The cover 2 moves up and down along the guide rods 3 via the guide ring 22. A limiting seat 4 is fixed to the bottom of the guide rods 3, and a buffer 5 adapted to the guide ring 22 is embedded inside it. The cover 2 is adapted to move downward along the guide rods 3 until the guide ring 22 is inserted into the limiting seat 4 and squeezes the buffer 5 so that the cover 2 lands on the mounting surface of the base 1. Before the cover 2 moves downward to the mounting surface of the base 1, the guide ring 22 first extends into the limiting seat 4 and abuts against the buffer 5 to generate a squeezing force. While limiting, it further achieves the buffering effect, which not only avoids the wear of the mounting surface caused by the overall shift of the cover 2, but also reduces the instantaneous force of the cover 2 landing on the mounting surface of the base 1 through the ring groove, further reducing wear during assembly.
[0035] The following describes the composition and structure of the limiting seat 4. The top surface of the limiting seat 4 is provided with an annular groove 41. The inner wall and the top edge of the outer wall of the annular groove 41 are provided with chamfered surfaces 42. The annular groove 41 is adapted to the guide ring 22. The chamfered surfaces 42 facilitate the guide ring 22 to move into the depth of the annular groove 41.
[0036] The buffer component 5 not only provides a buffering and pressure relief effect, but also replenishes the inner surface of the guide ring 22 with oil, preventing dry friction when it moves up and down along the guide rod 3. Specifically, the buffer component 5 includes a rubber ring 51, which has a cavity 52 inside. The cavity 52 is filled with lubricating oil.
[0037] In addition, there are clamping grooves 43 on both sides of the annular groove 41, and the buffer 5 is embedded in the clamping groove 43. The bottom surface of the annular groove 41 is provided with a deformation groove 44. The guide ring 22 is adapted to squeeze the buffer 5, so that part of it extends into the deformation groove 44. The rubber ring 51 is clamped in the clamping groove 43, and its bottom surface abuts against the bottom surface of the annular groove 41. When the rubber ring 51 is squeezed by the guide ring 22, the overall weight of the cover 2 will also be concentrated on the rubber ring 51, and part of the rubber ring 51 will bulge into the deformation groove 44. During this process, the volume of the cavity 52 will deform, and then some of the lubricating oil inside will be conveyed outward. The setting of the conveying channel is described in detail below. The inner wall of the clamping groove 43 facing the center position of the annular groove 41 is evenly distributed with through holes 46. An oil drain hole 45 is provided on the inner wall of the annular groove 41. An oil drain hole 45 (lubricating oil outlet) is provided on the inner wall side of the annular groove 41. A through hole 46 (lubricating oil inlet) is provided on the inner wall of the mounting groove 43 on the same side as the inner wall side of the annular groove 41. Under pressure, lubricating oil enters the channel through the through hole 46 and acts on the inner surface of the guide ring 22 through the oil drain hole 45. The oil drain hole 45 and the through hole 46 are connected one by one. The diameter of the oil drain hole 45 gradually decreases in the direction away from the center of the annular groove 41. The guide ring 22 squeezes the buffer member 5 to reduce the volume of the cavity 52, so that the lubricating oil is sprayed from the oil drain hole 45 onto the inner wall of the guide ring 22. The guide ring 22 moves along the guide rod 3 to coat the lubricating oil.
[0038] Some embodiments also provide a cold rolling system including: a plurality of annealing devices as described above, specifically, the cold rolling system includes multiple annealing devices for processing copper strip coils at different temperatures.
[0039] In summary, by setting the limiting seat 4 and the buffer 5, the buffering effect is further achieved while limiting the position. This not only avoids wear on the mounting surface caused by the overall offset of the offset cover 2, but also reduces the instantaneous force of the cover 2 falling on the mounting surface of the base 1 through the annular groove, further reducing wear during assembly. In addition, by filling the buffer 5 with lubricating oil, the buffering effect is further improved. Furthermore, the inner wall of the guide ring 22 can be lubricated to prevent dry friction when the guide ring 22 moves along the guide rod 3, effectively reducing operating noise.
[0040] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0041] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence unless expressly indicated herein. Therefore, without departing from the teachings of the exemplary embodiments, the first element, component, region, layer, or segment discussed above may be referred to as the second element, component, region, layer, or segment.
[0042] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. An annealing apparatus for high-resilience tin-phosphor bronze strip, characterized in that, include: The base (1) and the cover (2) adapted to the base (1) are provided with ear blocks (21) on both sides of the cover (2) and a guide ring (22) is provided at the center of the ear blocks (21). A pair of guide rods (3) are symmetrically arranged on both sides of the base (1), and the cover (2) moves up and down along the guide rods (3) through the guide ring (22); The limiting seat (4) is fixed to the bottom of the guide rod (3), and a buffer (5) adapted to the guide ring (22) is embedded inside it. The cover (2) is adapted to move downward along the guide rod (3) until the guide ring (22) is inserted into the limiting seat (4) and squeezes the buffer (5) so that the cover (2) falls on the mounting surface of the base (1).
2. The high-resilience tin-phosphor bronze strip annealing equipment as described in claim 1, characterized in that, The top surface of the limiting seat (4) is provided with an annular groove (41), and the top edge of the inner wall and the outer wall of the annular groove (41) are provided with chamfered surfaces (42).
3. The high-resilience tin-phosphor bronze strip annealing equipment as described in claim 2, characterized in that, The annular groove (41) has mounting slots (43) on both sides, and the buffer (5) is embedded in the mounting slots (43).
4. The high-resilience tin-phosphor bronze strip annealing equipment as described in claim 3, characterized in that, The bottom surface of the annular groove (41) is provided with a deformation groove (44), and the guide ring (22) is adapted to squeeze the buffer member (5) so that part of it extends into the deformation groove (44).
5. The high-resilience tin-phosphor bronze strip annealing equipment as described in claim 4, characterized in that, The buffer (5) includes a rubber ring (51) with a cavity (52) inside.
6. The high-resilience tin-phosphor bronze strip annealing equipment as described in claim 5, characterized in that, The cavity (52) is filled with lubricating oil.
7. The annealing equipment for high-resilience tin-phosphor bronze strip as described in claim 6, characterized in that, The inner wall of the mounting groove (43) facing the center of the annular groove (41) is evenly distributed with through holes (46).
8. The annealing equipment for high-resilience tin-phosphor bronze strip as described in claim 7, characterized in that, The inner wall of the annular groove (41) is provided with an oil drain hole (45), which is connected to the through hole (46) one by one; Among them, the guide ring (22) squeezes the buffer (5) to reduce the volume of the cavity (52), so that the lubricating oil is sprayed from the oil drain hole (45) onto the inner wall of the guide ring (22), and moves along the guide rod (3) through the guide ring (22) to coat the lubricating oil.
9. The annealing equipment for high-resilience tin-phosphor bronze strip as described in claim 8, characterized in that, The diameter of the drain hole (45) gradually decreases along the direction away from the center of the annular groove (41).
10. A cold rolling system, characterized in that, include: Several annealing apparatuses as described in any one of claims 1-9.