A stepped valve stem plating coating thickness control tool

CN224647139UActive Publication Date: 2026-08-18NANJING YISEN IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522021058.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2026-08-18
Estimated Expiration
2035-09-19

AI Technical Summary

Technical Problem

[0003]目前,传统的镀层厚度控制工装在对阀杆电镀镀层进行厚度控制时,会因为对阀杆规格的不适应性而导致电镀效果不佳,无法满足不同规格的阀杆电镀需求,所以需要工作人员对其进行加固从而再次调整,这不仅增加了工作量,而且影响了电镀效率

Benefits of technology

[0013] Compared with the prior art, the present invention has the following advantages: The present invention provides a stepped valve stem electroplating coating thickness control fixture, which achieves precise control of coating thickness during valve stem electroplating through the setting of the adjustment mechanism. The combined use of the first cylinder and the second cylinder can flexibly adjust the position of the stepped plate to adapt to the electroplating requirements of valve stems of different specifications.

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Abstract

The utility model provides a kind of plating layer thickness control tool for valve stem electroplating with step, it include: control tool and adjusting mechanism, wherein, adjusting mechanism includes first cylinder, second cylinder and step plate, wherein, first cylinder is set on control tool, second cylinder is connected with the output end of first cylinder, step plate is connected with the output end of second cylinder.The plating layer thickness control tool for valve stem electroplating with step of the utility model embodiment, by the setting of adjusting mechanism, the accurate control of plating layer thickness in the valve stem electroplating process is realized, the cooperation of first cylinder and second cylinder, the position of step plate can be flexibly adjusted, to adapt to different specifications of valve stem electroplating demand.
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Description

Technical Field

[0001] This utility model relates to the technical field of valve stem electroplating, and in particular to a tooling for controlling the plating thickness of valve stem electroplating with a step. Background Technology

[0002] The valve stem is an important component of a valve, used for transmission. It connects to the actuator or handle at the top and directly drives the valve core to move or rotate, thereby realizing the valve's opening and closing or regulating function. When manufacturing the valve stem, it needs to be electroplated. At this time, a plating thickness control fixture is required to control the plating thickness.

[0003] Currently, traditional coating thickness control fixtures, when used to control the thickness of electroplated coatings on valve stems, often result in poor electroplating effects due to their incompatibility with valve stem specifications. This fails to meet the electroplating requirements of valve stems of different specifications, necessitating reinforcement and readjustment by staff. This not only increases workload but also affects electroplating efficiency. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] Therefore, one objective of this utility model is to provide a step-type valve stem electroplating coating thickness control fixture. By setting up an adjustment mechanism, precise control of the coating thickness during the valve stem electroplating process is achieved. The combined use of the first cylinder and the second cylinder can flexibly adjust the position of the step plate, thereby adapting to the electroplating requirements of valve stems of different specifications.

[0006] To achieve the above objectives, the first aspect of this utility model proposes a plating thickness control fixture for electroplating valve stems with steps, comprising: a control fixture and an adjustment mechanism, wherein the adjustment mechanism includes a first cylinder, a second cylinder and a step plate, wherein the first cylinder is mounted on the control fixture, the second cylinder is connected to the output end of the first cylinder, and the step plate is connected to the output end of the second cylinder.

[0007] In addition, the stepped valve stem electroplating coating thickness control fixture proposed above according to this utility model may also have the following additional technical features:

[0008] Specifically, the control fixture is equipped with a fixed block, a buffer block is provided on the outer wall of the fixed block, a guide head is provided on the outer wall of the fixed block, and a bolt block is provided on the outer wall of the fixed block.

[0009] Specifically, ventilation holes are provided on the step slab.

[0010] Specifically, a fixing plate is installed on the step slab.

[0011] Specifically, a clamping mechanism is provided on the fixed plate. The clamping mechanism includes an electric slide, a support block, a spring, and a clamping block. The electric slide is mounted on the fixed plate, the support block is connected to the moving block of the electric slide, the outer wall of the support block has a slot, the inside of the slot has a spring, and the clamping block is connected to the other end of the spring.

[0012] Specifically, the control fixture is equipped with locking components.

[0013] Compared with the prior art, the present invention has the following advantages: The present invention provides a stepped valve stem electroplating coating thickness control fixture, which achieves precise control of coating thickness during valve stem electroplating through the setting of the adjustment mechanism. The combined use of the first cylinder and the second cylinder can flexibly adjust the position of the stepped plate to adapt to the electroplating requirements of valve stems of different specifications.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0016] Figure 1 This is a schematic diagram of a tooling structure for controlling the coating thickness of a stepped valve stem electroplating according to an embodiment of the present invention.

[0017] Figure 2 This is a schematic diagram of a stepped valve stem electroplating coating thickness control tooling adjustment mechanism according to an embodiment of the present invention.

[0018] Figure 3 This is a schematic diagram of a clamping mechanism for a stepped valve stem electroplating coating thickness control tool according to an embodiment of the present invention.

[0019] Figure 4 This invention relates to a tooling for controlling the plating thickness of a stepped valve stem during electroplating, according to one embodiment of the present invention. Figure 3 Enlarged structural diagram at point A in the middle.

[0020] Reference numerals: 1. Control fixture; 2. Adjustment mechanism; 21. First cylinder; 22. Second cylinder; 23. Step plate; 24. Fixing block; 25. Buffer block; 26. Guide head; 27. Bolt block; 3. Vent hole; 4. Fixing plate; 5. Clamping mechanism; 51. Electric slide table; 52. Support block; 53. Slot; 54. Spring; 55. Clamping block; 6. Locking element. Detailed Implementation

[0021] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0022] The following description, with reference to the accompanying drawings, describes a step-type electroplating coating thickness control fixture for valve stems according to an embodiment of the present invention.

[0023] like Figures 1-4 As shown in the figure, a step-type valve stem electroplating coating thickness control fixture according to an embodiment of the present invention includes: a control fixture 1 and an adjustment mechanism 2, wherein the adjustment mechanism 2 includes a first cylinder 21, a second cylinder 22 and a step plate 23, wherein the first cylinder 21 is disposed on the control fixture 1, the second cylinder 22 is connected to the output end of the first cylinder 21, and the step plate 23 is connected to the output end of the second cylinder 22.

[0024] The control fixture 1 is provided with a fixing block 24, a buffer block 25 is provided on the outer wall of the fixing block 24, a guide head 26 is provided on the outer wall of the fixing block 24, and a bolt block 27 is provided on the outer wall of the fixing block 24.

[0025] Specifically, before controlling the coating thickness of the valve stem, the valve stem is first placed on the step plate 23. Then, the second cylinder 22 moves the step plate 23, causing one end of the valve stem to contact the buffer block 25. The buffer block 25 buffers the valve stem, preventing it from colliding directly with the fixed block 24 and damaging the valve stem surface, thus affecting its use. At the same time, the guide head 26 guides the valve stem, making its movement more stable and preventing it from shifting. Furthermore, the bolt block 27 facilitates the installation and disassembly of the control fixture 1, thereby improving the efficiency of the workers.

[0026] In one embodiment of this application, such as Figure 1 As shown, ventilation holes 3 are provided on the step plate 23.

[0027] Understandably, the vent hole 3 facilitates ventilation of the valve stem on the stepped plate 23, preventing surface defects caused by lack of ventilation during the electroplating process and further improving the electroplating quality of the valve stem.

[0028] In one embodiment of this application, such as Figure 1 As shown, a fixing plate 4 is provided on the step plate 23.

[0029] Understandably, the mounting plate 4 facilitates the fixation of the valve stem, preventing it from shaking during electroplating and thus improving the electroplating efficiency of the valve stem.

[0030] In one embodiment of this application, such as Figure 1 and Figure 4 As shown, a clamping mechanism 5 is provided on the fixed plate 4. The clamping mechanism 5 includes an electric slide 51, a support block 52, a spring 54, and a clamping block 55. The electric slide 51 is provided on the fixed plate 4. The support block 52 is connected to the moving block of the electric slide 51. A slot 53 is provided on the outer wall of the support block 52. The spring 54 is provided inside the slot 53. The clamping block 55 is connected to the other end of the spring 54.

[0031] Specifically, when the valve stem needs to be clamped, the operator starts the electric slide table 51. The electric slide table 51 drives the support block 52 to move, the support block 52 drives the slot 53 to move, the slot 53 drives the spring 54 to move, and the spring 54 drives the clamping block 55 to move, so that the two clamping blocks 55 clamp and fix the valve stem. The spring 54 increases the friction between the clamping block 55 and the valve stem, making the clamping block 55 clamp the valve stem more firmly and further improving the stability of the valve stem during the electroplating process.

[0032] In one embodiment of this application, such as Figure 1 As shown, the control fixture 1 is equipped with a locking component 6.

[0033] Understandably, the locking element 6 facilitates locking the control fixture 1, preventing it from shaking during the electroplating process and further improving the quality of the valve stem electroplating.

[0034] Working principle: Before controlling the coating thickness of the valve stem, the valve stem is first placed on the stepped plate 23. Then, the second cylinder 22 moves the stepped plate 23, causing one end of the valve stem to contact the buffer block 25. The buffer block 25 buffers the valve stem, preventing it from colliding directly with the fixed block 24 and damaging the valve stem surface, thus affecting its use. Simultaneously, the guide head 26 guides the valve stem, making its movement more stable and preventing deviation. Furthermore, the bolt block 27 facilitates operation. The control fixture 1 is used for installation and disassembly, thereby improving the work efficiency of the staff. When it is necessary to clamp the valve stem, the staff starts the electric slide table 51. The electric slide table 51 drives the support block 52 to move. The support block 52 drives the slot 53 to move. The slot 53 drives the spring 54 to move. The spring 54 drives the clamping block 55 to move, so that the two clamping blocks 55 clamp and fix the valve stem. The setting of the spring 54 increases the friction between the clamping block 55 and the valve stem, making the clamping block 55 clamp the valve stem more firmly, and further improving the stability of the valve stem during the electroplating process.

[0035] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0036] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0037] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A tooling for controlling the plating thickness of a stepped valve stem during electroplating, characterized in that, include: The control fixture (1) and the adjustment mechanism (2) include a first cylinder (21), a second cylinder (22) and a step plate (23). The first cylinder (21) is mounted on the control fixture (1), the second cylinder (22) is connected to the output end of the first cylinder (21), and the step plate (23) is connected to the output end of the second cylinder (22).

2. The tooling for controlling the plating thickness of a stepped valve stem for electroplating according to claim 1, characterized in that, The control fixture (1) is provided with a fixing block (24), the outer wall of the fixing block (24) is provided with a buffer block (25), the outer wall of the fixing block (24) is provided with a guide head (26), and the outer wall of the fixing block (24) is provided with a bolt block (27).

3. The tooling for controlling the plating thickness of a stepped valve stem for electroplating according to claim 1, characterized in that, The step plate (23) is provided with ventilation holes (3).

4. The tooling for controlling the plating thickness of a stepped valve stem for electroplating according to claim 1, characterized in that, A fixing plate (4) is provided on the step plate (23).

5. The tooling for controlling the plating thickness of a stepped valve stem for electroplating according to claim 4, characterized in that, A clamping mechanism (5) is provided on the fixed plate (4). The clamping mechanism (5) includes an electric slide (51), a support block (52), a spring (54), and a clamping block (55). The electric slide (51) is provided on the fixed plate (4). The support block (52) is connected to the moving block of the electric slide (51). A slot (53) is provided on the outer wall of the support block (52). A spring (54) is provided inside the slot (53). The clamping block (55) is connected to the other end of the spring (54).

6. The tooling for controlling the plating thickness of a stepped valve stem for electroplating according to claim 1, characterized in that, The control fixture (1) is equipped with a locking element (6).