Efficient cotton opening and fine opening machine
Patent Information
- Application Number
- CN202521326914.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-06-26
AI Technical Summary
[0004]本实用新型的目的在于一种高效开棉的精开棉机,解决传统的精开棉机在设计上,对于储料盒内原料的取出方式往往较为简陋,通常未设置专门的抬料机构,当需要取出储料盒内部的原料时,工作人员只能直接弯腰伸手去拿取,特别是储料盒底部的物料,由于位置较深,工作人员需要长时间保持弯腰姿势进行操作,长时间如此作业,容易导致工作人员腰部疲劳甚至损伤,进而导致取料不便的问题
(1)本实用新型当需要取出储料盒内部的原料时候,打开盖板,然后抬料机构中的电机作为动力源,当其启动时,会带动丝杆转动,由于丝杆与螺纹筒螺纹连接,所以丝杆转动会使螺纹筒沿着丝杆做直线运动,螺纹筒又与置料板连接,从而带动置料板一同运动,同时,两个固定板下表面的导向滑杆与置料板两端内部滑动连接,为置料板的运动起到了限位和导向的作用,保证置料板能够平稳、准确地在储料盒内上下移动,便于将储料盒内的原料抬起,从而达到便于工作人员将储料盒内部的原料取出的效果,避免储料盒底部的物料需要工作人员长时间弯腰拿取导致腰部不适的情况出现。
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Figure CN224647169U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fine cotton opening machine technology, specifically a high-efficiency fine cotton opening machine. Background Technology
[0002] In the textile industry, the cotton opening process is a crucial preliminary step, affecting the quality and efficiency of subsequent processes such as spinning and weaving. As a key piece of equipment for achieving fine cotton opening, the performance of the fine cotton opening machine directly impacts the quality of the cotton raw materials and the smoothness of the entire production process.
[0003] Traditional cotton opening machines often have a rudimentary design for retrieving raw materials from the storage box. They typically lack a dedicated lifting mechanism, forcing workers to bend over and reach in to retrieve materials. This is especially true for materials at the bottom of the storage box, where the material is located deep within the box. Workers must maintain a bent-over posture for extended periods, which can lead to back fatigue and even injury, making material retrieval difficult. Utility Model Content
[0004] The purpose of this utility model is to provide a high-efficiency cotton opening machine that solves the problem that traditional cotton opening machines often have a rudimentary design for retrieving raw materials from the storage box. They usually do not have a dedicated lifting mechanism, so when it is necessary to retrieve the raw materials from the storage box, the operator can only bend over and reach in to pick them up. In particular, the materials at the bottom of the storage box are located deep inside, and the operator needs to maintain a bent-over posture for a long time. Working like this for a long time can easily lead to back fatigue or even injury for the operator, thus causing inconvenience in retrieving materials.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a high-efficiency cotton opening machine, comprising an opening machine, a feed pipe installed on the upper surface of the opening machine, a valve installed on the outer surface of the feed pipe, a connecting pipe installed on one side of the opening machine, a storage box installed at one end of the connecting pipe, a cover plate hinged to the upper surface of the storage box, a filter plate installed on the inner wall of the storage box, and a lifting mechanism installed inside the storage box, with the lifting end of the lifting mechanism located inside the storage box.
[0006] Furthermore, the lifting mechanism includes a motor, which is mounted on the lower surface of the storage box, and a lead screw is installed at the output end of the motor, extending into the interior of the storage box.
[0007] Furthermore, a threaded cylinder is threadedly connected to the outer surface of the lead screw, and a material placement plate is installed on the outer surface of the threaded cylinder.
[0008] Furthermore, a fixing plate is installed on the inner surface of the storage box, and the number of fixing plates is fixed to two.
[0009] Furthermore, guide slide rods are installed on the lower surface of the fixing plate, and the two guide slide rods are internally slidably connected to both ends of the material placement plate.
[0010] Furthermore, an observation panel is installed inside the cotton opener.
[0011] This utility model has the following beneficial effects: (1) When the raw materials inside the storage box need to be taken out, the cover is opened and the motor in the lifting mechanism is used as the power source. When it is started, it will drive the screw to rotate. Since the screw is connected to the threaded cylinder, the rotation of the screw will cause the threaded cylinder to move in a straight line along the screw. The threaded cylinder is connected to the material plate, thereby driving the material plate to move together. At the same time, the guide slide rods on the lower surface of the two fixed plates are slidably connected to the inner ends of the material plate, which plays a role in limiting and guiding the movement of the material plate, ensuring that the material plate can move up and down smoothly and accurately in the storage box, making it easy to lift the raw materials in the storage box, thereby making it easier for the staff to take out the raw materials inside the storage box, avoiding the situation where the staff have to bend over for a long time to pick up the materials at the bottom of the storage box, which would cause back discomfort.
[0012] (2) The observation board inside the cotton opener of this utility model allows operators to observe the working conditions inside the cotton opener at any time so as to make corresponding operational adjustments in a timely manner, ensuring the smooth progress of cotton opening and subsequent temporary storage, and improving the safety and reliability of the entire equipment.
[0013] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of the present utility model. Figure 1 ; Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model; Figure 3 This is a schematic diagram of the overall structure of the present utility model. Figure 2 ; Figure 4This is a schematic diagram of the material lifting mechanism of this utility model; The attached diagram lists the components represented by each number as follows: In the diagram: 1. Cotton opener; 2. Feed pipe; 3. Valve; 4. Connecting pipe; 5. Storage box; 6. Cover plate; 7. Filter plate; 8. Observation plate; 9. Lifting mechanism; 901. Motor; 902. Lead screw; 903. Threaded cylinder; 904. Material placement plate; 905. Fixing plate; 906. Guide slide bar. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-4 As shown, this utility model is a high-efficiency cotton opening fine cotton opening machine, including a cotton opening machine 1, a feed pipe 2 installed on the upper surface of the cotton opening machine 1, a valve 3 installed on the outer surface of the feed pipe 2, a connecting pipe 4 installed on one side of the cotton opening machine 1, a storage box 5 installed at one end of the connecting pipe 4, a cover plate 6 hinged to the upper surface of the storage box 5, a filter plate 7 installed on the inner wall of the storage box 5, and a lifting mechanism 9 installed inside the storage box 5, with the lifting end of the lifting mechanism 9 located inside the storage box 5; The raw material to be opened is added into the cotton opener 1 through the feed pipe 2. The feeding speed and amount can be controlled by the valve 3. When it is necessary to temporarily store or further process the raw material after opening, the cotton opener 1 will transport the raw material to the storage box 5 through the connecting pipe 4.
[0018] The lifting mechanism 9 includes a motor 901, which is mounted on the lower surface of the storage box 5. A lead screw 902 is mounted on the output end of the motor 901, and the lead screw 902 extends into the interior of the storage box 5. The outer surface of the lead screw 902 is threadedly connected to a threaded cylinder 903, and a material feeding plate 904 is installed on the outer surface of the threaded cylinder 903. The inner surface of the storage box 5 is fitted with a fixing plate 905, and the number of fixing plates 905 is fixed to two. Guide slide rods 906 are installed on the lower surface of the fixed plate 905, and the two guide slide rods 906 are internally slidably connected to the two ends of the material placement plate 904; When it is necessary to remove the raw materials from the storage box 5, the cover plate 6 is opened. Then, the motor 901 in the lifting mechanism 9 serves as the power source. When it starts, it drives the lead screw 902 to rotate. Since the lead screw 902 is threadedly connected to the threaded cylinder 903, the rotation of the lead screw 902 will cause the threaded cylinder 903 to move linearly along the lead screw 902. The threaded cylinder 903 is also connected to the material placement plate 904, thereby driving the material placement plate 904 to move together. At the same time, the guide slide rods 906 on the lower surface of the two fixed plates 905 are slidably connected to the inner ends of the material placement plate 904, which plays a role in limiting and guiding the movement of the material placement plate 904, ensuring that the material placement plate 904 can move up and down smoothly and accurately in the storage box 5, making it easier to lift the raw materials in the storage box 5. This makes it easier for workers to remove the raw materials from the storage box 5, avoiding the situation where workers have to bend over for a long time to pick up the materials at the bottom of the storage box 5, which may cause back discomfort.
[0019] The cotton opener 1 is equipped with an observation panel 8 inside; The observation panel 8 inside the cotton opener 1 allows operators to observe the working conditions inside the cotton opener 1 at any time so as to make timely operational adjustments, ensuring the smooth operation of cotton opening and subsequent temporary storage, and improving the safety and reliability of the entire equipment.
[0020] When in use, the raw material to be opened is first added into the cotton opener 1 through the feed pipe 2. The feeding speed and amount can be controlled by the valve 3. When it is necessary to temporarily store or further process the raw material after opening, the cotton opener 1 will transport the raw material to the storage box 5 through the connecting pipe 4. The filter plate 7 is used to allow the gas blown out by the cotton opener 1 to circulate and to block the raw material after cotton opening; When it is necessary to remove the raw materials from the storage box 5, the cover plate 6 is opened. Then, the motor 901 in the lifting mechanism 9 serves as the power source. When it starts, it drives the lead screw 902 to rotate. Since the lead screw 902 is threadedly connected to the threaded cylinder 903, the rotation of the lead screw 902 will cause the threaded cylinder 903 to move linearly along the lead screw 902. The threaded cylinder 903 is also connected to the material placement plate 904, thereby driving the material placement plate 904 to move together. At the same time, the guide slide rods 906 on the lower surface of the two fixed plates 905 are slidably connected to the inner ends of the material placement plate 904, which plays a role in limiting and guiding the movement of the material placement plate 904, ensuring that the material placement plate 904 can move up and down smoothly and accurately in the storage box 5, making it easier to lift the raw materials in the storage box 5. This makes it easier for workers to remove the raw materials from the storage box 5, avoiding the situation where workers have to bend over for a long time to pick up the materials at the bottom of the storage box 5, which may cause back discomfort. The observation panel 8 inside the cotton opener 1 allows operators to observe the working conditions inside the cotton opener 1 at any time so as to make timely operational adjustments, ensuring the smooth operation of cotton opening and subsequent temporary storage, and improving the safety and reliability of the entire equipment.
[0021] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A high-efficiency cotton opening machine, comprising a cotton opening machine (1), wherein a feed pipe (2) is installed on the upper surface of the cotton opening machine (1), a valve (3) is installed on the outer surface of the feed pipe (2), a connecting pipe (4) is installed on one side of the cotton opening machine (1), a storage box (5) is installed at one end of the connecting pipe (4), a cover plate (6) is hinged to the upper surface of the storage box (5), and a filter plate (7) is installed on the inner wall of the storage box (5), characterized in that: The storage box (5) is equipped with a lifting mechanism (9), and the lifting end of the lifting mechanism (9) is located inside the storage box (5).
2. The high-efficiency cotton opening fine opening machine according to claim 1, characterized in that: The lifting mechanism (9) includes a motor (901), which is installed on the lower surface of the storage box (5). A lead screw (902) is installed at the output end of the motor (901), and the lead screw (902) extends into the interior of the storage box (5).
3. The high-efficiency cotton opening fine opening machine according to claim 2, characterized in that: The outer surface of the lead screw (902) is threadedly connected to a threaded cylinder (903), and a material placement plate (904) is installed on the outer surface of the threaded cylinder (903).
4. The high-efficiency cotton opening fine opening machine according to claim 1, characterized in that: The inner surface of the storage box (5) is fitted with a fixing plate (905), and the number of fixing plates (905) is fixed to two.
5. The high-efficiency cotton opening fine opening machine according to claim 4, characterized in that: Guide slide rods (906) are installed on the lower surface of the fixing plate (905), and the two guide slide rods (906) are internally slidably connected to the two ends of the material plate (904).
6. The high-efficiency cotton opening fine opening machine according to claim 1, characterized in that: The cotton opener (1) is equipped with an observation panel (8).