A suction and shaking table of a template machine
Patent Information
- Application Number
- CN202521873716.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-01
AI Technical Summary
[0003]台面吸风装置在模板机上主要用来做免烫折边定型工艺,如果没有吸风功能,相同工艺的模板需要做手动抽板结构,模板制作和操作复杂,生产效率低
[0009]本实用新型的有益效果为:操作人员通过人工地对控制装置进行控制,利用风机抽出对摆料板下方的凹槽以及固定座内的空气,使吸风板下方形成负压,从而对放置在吸风板上方的布料,令布料固定在摆料板的表面,实现布料在该摆料台上的定位,同时,通过泄压组件与控制装置的配合使用,可以对真空吸附作用大小进行调节,该摆料台体积小,能与任意模板机进行灵活搭配使用。
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Figure CN224647226U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of template machine technology, specifically to a suction and material handling table for a template machine. Background Technology
[0002] Template sewing machines, also known as template machines, are one of the commonly used production equipment in garment manufacturers today. They achieve automated garment production through the combination of software and CNC technology, which greatly helps to improve garment production efficiency.
[0003] Tabletop suction devices on template machines are mainly used for wrinkle-free folding and shaping processes. Without suction, templates for the same process require manual pull-out structures, making template production and operation complex and resulting in low production efficiency. To utilize tabletop suction, some template machines directly install the suction on the machine table. However, this occupies machine workspace during material placement, preventing simultaneous placement and sewing. Furthermore, adding suction devices to large template machines is inconvenient and could affect the setup or operation of other components on the table, resulting in low flexibility in the use of tabletop suction devices. Utility Model Content
[0004] To address the technical deficiencies in the background technology, this utility model proposes a suction and material handling table for a template machine, which solves the aforementioned technical problems and meets practical needs. The specific technical solution is as follows: A suction-operated material handling platform for a template machine includes a support frame. A material handling plate is located at the top of the support frame. The material handling plate has a groove, and a suction plate fits within the groove. A fixing seat is located on the wall of the material handling plate below the groove. A first through hole is located on the wall of the material handling plate above the fixing seat. A pressure relief assembly is located on the fixing seat. A fan is fixedly connected to the bottom of the support frame. A suction pipe for connecting to the fan is located on the wall of the fixing seat outside the pressure relief assembly. The suction pipe, the fixing seat, and the groove are interconnected. A control device is fixedly connected to the bottom surface of the support frame outside the fixing seat. The control device is electrically connected to both the pressure relief assembly and the fan.
[0005] As a further embodiment of this utility model, the pressure relief assembly includes a cylinder, a sealing plate, and a throttle valve. The cylinder is fixedly connected to the bottom surface of the fixed seat located outside the suction pipe. The output end of the cylinder is fixedly connected to the sealing plate. The bottom surface of the fixed seat located outside the fixed position of the cylinder is provided with several second through holes. The sealing plate is moved up and down in the space above the second through holes of the fixed seat by the cylinder. At least one throttle valve is connected to the wall surface of the cylinder away from the sealing plate.
[0006] As a further embodiment of this utility model, the control device includes a housing, a frequency converter, a terminal block, a contactor, an air switch, a power supply, and control buttons. The housing is fixedly connected to the bottom surface of the bracket located outside the fixed base. The frequency converter is fixedly connected to one side inside the housing. The bottom inner wall of the housing located outside the frequency converter has at least two terminal blocks. The terminal block, contactor, and air switch are sequentially arranged between the two terminal blocks. The contactor is electrically connected to the terminal block and the air switch respectively. The power supply is fixedly connected to the top inner wall of the housing located outside the frequency converter and is electrically connected to the air switch. The side wall of the housing has at least two control buttons. The frequency converter and control buttons are electrically connected to the terminal block.
[0007] As a further embodiment of the present invention, the suction plate, excluding the edge, is provided with a plurality of third through holes, and the plurality of third through holes are evenly distributed in a matrix on the suction plate.
[0008] As a further embodiment of this utility model, the support columns on both sides of the bracket extend upwards towards the material handling plate and are fixedly connected to a crossbeam, and a semi-enclosed shelf is fixedly connected to the top surface of the crossbeam.
[0009] The beneficial effects of this utility model are as follows: the operator manually controls the control device, and uses the fan to extract the air from the groove below the material slab and the fixed seat, so as to create a negative pressure below the suction plate, thereby fixing the fabric placed above the suction plate to the surface of the material slab and achieving the positioning of the fabric on the material slab. At the same time, by using the pressure relief component in conjunction with the control device, the magnitude of the vacuum adsorption effect can be adjusted. The material slab is small in size and can be flexibly matched with any template machine. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the material handling platform. Figure 1 .
[0011] Figure 2 This is a schematic diagram of the material handling platform. Figure 2 .
[0012] Figure 3 This is a schematic diagram showing the positional structure of the material handling plate and the complete suction plate.
[0013] Figure 4 This is a schematic diagram showing the location of the pressure relief component below the suction plate.
[0014] Figure 5 A schematic diagram of the structure in which the pressure relief assembly is mounted on the fixed base.
[0015] Figure 6 This is a schematic diagram of the external structure of the control device.
[0016] Figure 7 This is a schematic diagram of the internal structure of the control device.
[0017] Figure 8 This is a schematic diagram of the suction plate.
[0018] Figure 9 This is a structural diagram of the shelving unit.
[0019] In the diagram, 1. Bracket; 11. Support column; 12. Crossbeam; 2. Material handling plate; 21. Groove; 22. First through hole; 3. Suction plate; 31. Third through hole; 4. Fixing base; 41. Second through hole; 5. Pressure relief assembly; 51. Cylinder; 52. Sealing plate; 53. Throttling valve; 6. Fan; 7. Suction pipe; 8. Control device; 81. Housing; 82. Frequency converter; 83. Terminal block; 84. Contactor; 85. Air switch; 86. Power supply; 87. Control button; 88. Terminal block; 9. Shelf. Detailed Implementation
[0020] The embodiments of this utility model will be described below with reference to the accompanying drawings and related examples: This utility model discloses a suction and material handling table for a template machine, such as Figures 1-4 As shown, the support includes a bracket 1, a material-lifting plate 2 at the top of the bracket 1, a groove 21 in the material-lifting plate 2, a suction plate 3 fitted inside the groove 21, a fixing seat 4 on the wall of the material-lifting plate 2 below the groove 21, a first through hole 22 on the wall of the material-lifting plate 2 above the fixing seat 4, a pressure relief assembly 5 on the fixing seat 4, a fan 6 fixedly connected to the bottom of the bracket 1, a suction pipe 7 for connecting to the fan 6 on the wall of the fixing seat 4 outside the pressure relief assembly 5, the suction pipe 7, the fixing seat 4 and the groove 21 being interconnected, and a control device 8 fixedly connected to the bottom surface of the bracket 1 outside the fixing seat 4, the control device 8 being electrically connected to the pressure relief assembly 5 and the fan 6 respectively.
[0021] It should be noted that after the material placement platform is set up, the suction pipe 7 and the blower 6 are connected through a pipe (not shown in the figure). When the template machine is feeding material, the operator manually controls the control device 8 to start the blower 6 and extract the air from the groove 21 below the material placement plate 2 and the fixed seat 4. A negative pressure is formed inside the groove 21 below the suction plate 3 and inside the fixed seat 4. After the operator places the fabric on the surface of the suction plate 3, the fabric will be attracted and fixed on the surface of the suction plate 3, thereby achieving the positioning of the fabric on the material placement plate 2. At the same time, the pressure relief component 5 can be used in conjunction with the control device 8 to adjust the magnitude of the vacuum adsorption effect. Moreover, the material placement platform is small in size and can be placed next to the template machine that needs to use suction. While the template machine is sewing, the operator can place a piece of template fabric on the suction plate 3 of the material placement platform. When the template machine does not need to be equipped with the suction function, the material placement platform can be removed, so that it can be flexibly used with any template machine.
[0022] It needs to be further explained that, such as Figures 4-5 As shown, the pressure relief assembly 5 includes a cylinder 51, a sealing plate 52, and a throttle valve 53. The cylinder 51 is fixedly connected to the bottom surface of the fixed base 4 located outside the suction pipe 7. The output end of the cylinder 51 is fixedly connected to the sealing plate 52. The bottom surface of the fixed base 4 located outside the fixed position of the cylinder 51 is provided with several second through holes 41. The sealing plate 52 is moved up and down in the space above the second through holes 41 of the fixed base 4 by the cylinder 51. At least one throttle valve 53 is connected to the wall surface of the cylinder 51 away from the sealing plate 52.
[0023] During operation, the material handling platform can be connected to an external electrical control system (not shown in the figure) via a throttle valve 53 to supply air to the cylinder 51 to provide it with power. In conjunction with the control device 8, the working state of the cylinder 51 can be controlled. When it is not necessary to position the fabric, the cylinder 51 can drive the sealing plate 52 to move upward, so that the internal space of the fixed seat 4 can be connected to the outside, thereby depressurizing the inside of the fixed seat 4 and no longer adsorbing and fixing the fabric on the suction plate 3.
[0024] It needs to be further explained that, such as Figure 6 and Figure 7As shown, the control device 8 includes a housing 81, a frequency converter 82, a terminal block 83, a contactor 84, an air switch 85, a power supply 86, and control buttons 87. The housing 81 is fixedly connected to the bottom surface of the bracket 1 located outside the fixing base 4. The frequency converter 82 is fixedly connected to one side inside the housing 81. At least two terminal blocks 88 are provided on the bottom inner wall of the housing 81 located outside the frequency converter 82. The terminal block 83, contactor 84, and air switch 85 are sequentially arranged between the two terminal blocks 88. The contactor 84 is electrically connected to the terminal block 83 and the air switch 85 respectively. The power supply 86 is fixedly connected to the top inner wall of the housing 81 located outside the frequency converter 82 and is electrically connected to the air switch 85. At least two control buttons 87 are provided on the side wall of the housing 81. The frequency converter 82 and the control buttons 87 are electrically connected to the terminal block 83.
[0025] During the use of the material handling platform, the circuit for transmitting electrical energy from the control power supply 86 to the fan 6 can be switched on and off by pressing the control button 87. The inverter 82 can control the power of the fan 6 and the pressure relief operation of the pressure relief component 5, thereby realizing the frequency conversion operation of both the fan 6 and the pressure relief component 5. In addition, the contactor 84 and the air switch 85 make the power transmission route and control circuit of the material handling platform have higher safety performance.
[0026] It needs to be further explained that, such as Figure 3 and Figure 8 As shown, the suction plate 3, excluding the edge, has several third through holes 31, which are evenly distributed in a matrix on the suction plate 3.
[0027] The suction plate 3 is connected to the upper and lower sides through the third through hole 31, so that when a negative pressure is formed below the suction plate 3, the fabric placed above the suction plate 3 can be adsorbed, thereby fixing the position of the fabric.
[0028] It needs to be further explained that, such as Figure 1 and Figure 9 As shown, the support columns 11 on both sides of the bracket 1 extend upwards to the material handling plate 2 and are fixedly connected to the crossbeam 12. The top surface of the crossbeam 12 is fixedly connected to the semi-enclosed shelf 9.
[0029] The storage rack 9 provides a place for the fabric needed during the template machine processing, making it convenient for workers to retrieve the fabric during the template machine processing.
[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A suction and material handling table for a template machine, comprising a support frame, characterized in that, The top of the support is provided with a material-lifting plate, and the material-lifting plate has a groove. A suction plate fits in the groove. A fixing seat is provided on the wall of the material-lifting plate below the groove. A first through hole is provided on the wall of the material-lifting plate above the fixing seat. A pressure relief component is provided on the fixing seat. A fan is fixedly connected to the bottom of the support. A suction pipe for connecting to the fan is provided on the wall of the fixing seat outside the pressure relief component. The suction pipe, the fixing seat, and the groove are connected. A control device is fixedly connected to the bottom surface of the support outside the fixing seat. The control device is electrically connected to the pressure relief component and the fan respectively.
2. The suction-operated material handling table according to claim 1, characterized in that, The pressure relief assembly includes a cylinder, a sealing plate, and a throttle valve. The cylinder is fixedly connected to the bottom surface of the fixed seat located outside the suction pipe. The output end of the cylinder is fixedly connected to the sealing plate. The bottom surface of the fixed seat located outside the fixed position of the cylinder is provided with several second through holes. The sealing plate is moved up and down in the space above the second through holes of the fixed seat by the cylinder. At least one throttle valve is connected to the wall surface of the cylinder away from the sealing plate.
3. The suction-operated material handling table according to claim 1, characterized in that, The control device includes a housing, a frequency converter, a terminal block, a contactor, an air switch, a power supply, and control buttons. The housing is fixedly connected to the bottom surface of the bracket located outside the mounting base. The frequency converter is fixedly connected to one side inside the housing. The bottom inner wall of the housing located outside the frequency converter has at least two terminal blocks. The terminal block, contactor, and air switch are sequentially arranged between the two terminal blocks. The contactor is electrically connected to the terminal block and the air switch respectively. The power supply is fixedly connected to the top inner wall of the housing located outside the frequency converter and is electrically connected to the air switch. The side wall of the housing has at least two control buttons. The frequency converter and control buttons are electrically connected to the terminal block.
4. The suction-operated material handling table according to claim 1, characterized in that, The suction plate, excluding the edge, has several third through holes, which are evenly distributed in a matrix on the suction plate.
5. The suction-operated material handling table according to claim 1, characterized in that, The support columns on both sides of the bracket extend upwards towards the material handling plate and are fixedly connected to a crossbeam. A semi-enclosed shelf is fixedly connected to the top surface of the crossbeam.