Vertical beam bleaching apparatus

Abstract

The utility model relates to the technical field of bleaching, disclose a vertical warp beam bleaching equipment, including treatment tank body, warp beam, the bottom fixed mounting of treatment tank body has the base, the bottom of treatment tank body is provided with the swivel base, and the rotating end of swivel base is located in the treatment tank body, the warp beam is inserted and placed on the rotating end of swivel base, the inside vertical of treatment tank body is provided with center fluid spray head, hot blast head, shower nozzle, center fluid spray head passes through vertically from swivel base center, hot blast head, shower nozzle fixed mounting are in the inner wall of treatment tank body, through swivel base drive its on warp beam rotation, make center fluid spray head, hot blast head, the fluid that shower nozzle sprays can fully contact with the yarn on warp beam, and center fluid spray head sprays fluid from warp beam inboard, can better carry out bleaching to yarn and carry out dehydration to yarn, improved the efficiency and effect of bleaching and dehydration.

Description

Technical Field

[0001] This utility model relates to the field of debledation technology, specifically a vertical warp shaft debledation device. Background Technology

[0002] Vertical warp beam desizing and bleaching equipment is a key piece of equipment in the textile printing and dyeing industry used for the pretreatment of warp beams (i.e., spools wound with warp yarns). It mainly handles the desizing, scouring, and bleaching processes of warp yarns, and is an important type of fabric pretreatment equipment. Its core function is to remove sizing agents, natural impurities (such as pectin and waxes in cotton fibers), and pigments from the warp yarns through mechanized and continuous processing, providing clean and uniform semi-finished products for subsequent dyeing and printing processes. Existing vertical warp beam dewatering equipment often only sprays water from the outside of the warp beam during spraying, and does not have the function of spraying from the inside. Furthermore, during dewatering, it simply relies on centrifugal force to throw water, resulting in low dewatering efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a vertical warp beam de-drifting device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a vertical warp shaft de-bleaching device, comprising a processing tank and a warp shaft, wherein a base is fixedly installed at the bottom of the processing tank, and a rotating seat is provided at the bottom of the processing tank, with the rotating end of the rotating seat located inside the processing tank, the warp shaft being inserted and placed on the rotating end of the rotating seat, and a central fluid nozzle, a hot air nozzle, and a spray head being vertically arranged inside the processing tank, wherein the central fluid nozzle passes vertically through the center of the rotating seat, and the hot air nozzle and the spray head are fixedly installed on the inner wall of the processing tank, and the central fluid nozzle, the hot air nozzle, and the spray head are all connected to the input end of a fluid input component.

[0005] Furthermore, a partition plate is fixedly installed on the inner wall of the central fluid nozzle, which divides the interior of the central fluid nozzle into airflow chambers and liquid chambers that are not interconnected.

[0006] Furthermore, the rotating seat includes a hollow shaft, a geared motor, and a hollow base. The hollow base is located at the bottom of the processing tank. The hollow shaft is rotatably connected to the top inner wall of the hollow base via a bearing. The top end of the hollow shaft extends out of the hollow base, and a connecting plate is fixedly installed on the top end of the hollow shaft. The central fluid nozzle passes through the center of the hollow shaft and the connecting plate. A positioning rod is fixedly installed on the top of the connecting plate and is inserted into a positioning hole at the bottom of the shaft. A rotating shaft is fixedly installed at the output end of the geared motor. A second gear is fixedly installed on the outer wall of the rotating shaft, and the second gear meshes with a first gear. The first gear is fixedly installed on the outer wall of the hollow shaft.

[0007] Furthermore, the fluid input component includes a main delivery pipe, the rear end of which is connected to the fluid delivery pump in the workshop, the front end of which is connected to a vertical pipe, the side of which is connected to a branch pipe, and the bottom end of which is connected to an L-shaped delivery pipe. The branch pipe and the L-shaped delivery pipe on the left side are connected to the airflow chamber of the hot air head, and the branch pipe and the L-shaped delivery pipe on the right side are connected to the spray head and the liquid chamber, respectively.

[0008] Furthermore, the bottom of the processing tank is connected to a drain pipe, the interior of the hollow seat is connected to the drain pipe through a pipe, and a drain valve is provided at the front end of the drain pipe.

[0009] Furthermore, a ball bearing support leg is fixedly installed at the bottom of the connecting plate, and the balls at the bottom of the ball bearing support leg press against the top of the hollow seat. There are four ball bearing support legs, which are distributed in a circumferential array at the bottom of the connecting plate.

[0010] Compared with the prior art, the beneficial effects of this utility model are: The rotating seat drives the warp beam to rotate, allowing the fluid sprayed from the central fluid nozzle, hot air nozzle, and spray head to fully contact the yarn on the warp beam. The central fluid nozzle sprays fluid from the inside of the warp beam, which can better debleach and dehydrate the yarn, improving the efficiency and effectiveness of debleaching and dehydration. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This utility model Figure 1 A structural diagram of the right side view; Figure 3 This utility model Figure 1 A structural schematic diagram of the front sectional view; Figure 4 This is a structural schematic diagram of the front sectional view of the central fluid nozzle, hot air nozzle, spray head, and fluid input component of this utility model; Figure 5 This is a schematic diagram of the rotating seat and warp shaft of this utility model.

[0012] In the diagram: 1. Treatment tank; 2. Base; 3. Drain pipe; 4. Drain valve; 5. Rotary seat; 501. Hollow shaft; 502. Connecting plate; 503. Positioning rod; 504. Gear motor; 505. Gear 1; 506. Rotating shaft; 507. Gear 2; 508. Hollow seat; 6. Warp shaft; 7. Central fluid nozzle; 8. Hot air head; 9. Spray head; 10. Divider plate; 11. Airflow chamber; 12. Liquid chamber; 13. Fluid input component; 1301. Main conveying pipe; 1302. Vertical pipe; 1303. Diverter pipe; 1304. L-shaped conveying pipe; 14. Ball bearing support leg. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0014] Please see Figures 1-5 This utility model provides a technical solution: a vertical warp shaft de-bleaching device, including a processing tank 1 and a warp shaft 6. A base 2 is fixedly installed at the bottom of the processing tank 1, and a rotating seat 5 is provided at the bottom of the processing tank 1, with the rotating end of the rotating seat 5 located inside the processing tank 1. The warp shaft 6 is inserted and placed on the rotating end of the rotating seat 5. A central fluid nozzle 7, a hot air head 8, and a spray head 9 are vertically arranged inside the processing tank 1. The central fluid nozzle 7 passes vertically through the center of the rotating seat 5, and the hot air head 8... The spray head 9 is fixedly installed on the inner wall of the treatment tank 1. The central fluid nozzle 7, hot air nozzle 8, and spray head 9 are all connected to the input end of the fluid input component 13. The rotating seat 5 drives the warp beam 6 on it to rotate, so that the fluid sprayed by the central fluid nozzle 7, hot air nozzle 8, and spray head 9 can fully contact the yarn on the warp beam 6. The central fluid nozzle 7 sprays fluid from the inside of the warp beam 6, which can better debleach and dehydrate the yarn, thus improving the efficiency and effect of debleaching and dehydration. A partition plate 10 is fixedly installed on the inner wall of the central fluid nozzle 7. The partition plate 10 divides the interior of the central fluid nozzle 7 into an airflow chamber 11 and a liquid chamber 12 that are not connected to each other. In this way, hot air can be introduced into the airflow chamber 11 and cleaning liquid or clean water can be introduced into the liquid chamber 12 to blow hot air and clean yarn respectively. The rotating base 5 includes a hollow shaft 501, a geared motor 504, and a hollow seat 508. The hollow seat 508 is located at the bottom of the processing tank 1. The hollow shaft 501 is rotatably connected to the top inner wall of the hollow seat 508 via a bearing. The top end of the hollow shaft 501 extends out of the hollow seat 508. A connecting plate 502 is fixedly installed on the top end of the hollow shaft 501. A central fluid nozzle 7 passes through the center of the hollow shaft 501 and the connecting plate 502. A positioning rod 503 is fixedly installed on the top of the connecting plate 502. The positioning rod 503 is inserted into a positioning hole at the bottom of the shaft 6. A rotating shaft is fixedly installed on the output end of the geared motor 504. 506. Gear 2 507 is fixedly installed on the outer wall of the rotating shaft 506. Gear 2 507 meshes with gear 1 505. Gear 1 505 is fixedly installed on the outer wall of the hollow shaft 501. A positioning rod 503 is provided to insert the warp shaft 6 into the connecting plate 502, so that the rotation of the connecting plate 502 can drive the warp shaft 6 to rotate synchronously. The rotating shaft 506 is driven to rotate by the reduction motor 504, which in turn drives gear 2 507 to rotate. The rotation of gear 2 507 drives gear 1 505 to rotate, which in turn drives the hollow shaft 501 to rotate. The rotation of the hollow shaft 501 drives the connecting plate 502 to rotate, which in turn drives the warp shaft 6 to rotate. The fluid input component 13 includes a main conveying pipe 1301. The rear end of the main conveying pipe 1301 is connected to the fluid conveying pump (known technology, not shown in the figure) in the workshop. The front end of the main conveying pipe 1301 is connected to a vertical pipe 1302. The side of the vertical pipe 1302 is connected to a branch pipe 1303. The bottom end of the vertical pipe 1302 is connected to an L-shaped conveying pipe 1304. The branch pipe 1303 and the L-shaped conveying pipe 1304 on the left are connected to the airflow chamber 11 of the hot air head 8, respectively. The branch pipe 1303 and the L-shaped conveying pipe 1304 on the right are connected to the spray head 9 and the liquid chamber 12, respectively. The fluid input component 13 on the left is used to introduce hot air into the hot air head 8 and the airflow chamber 11. The fluid input component 13 on the right is used to introduce cleaning liquid or clean water into the spray head 9 and the liquid chamber 12. The bottom of the treatment tank 1 is connected to the drain pipe 3. The interior of the hollow seat 508 is connected to the drain pipe 3 through a pipe. The front end of the drain pipe 3 is equipped with a drain valve 4. The drain pipe 3 is used to drain the liquid in the treatment tank 1 and the hollow seat 508. When the yarn is dehydrated, the liquid in the treatment tank 1 and the hollow seat 508 can be drained. A ball bearing support leg 14 is fixedly installed at the bottom of the connecting plate 502. The balls at the bottom of the ball bearing support leg 14 press against the top of the hollow seat 508. There are four ball bearing support legs 14, which are distributed in a circumferential array at the bottom of the connecting plate 502. The ball bearing support legs 14 increase the support area of ​​the connecting plate 502, so that the connecting plate 502 will not undergo significant deformation under the gravity of the shaft 6.

[0015] Working principle: During use, a hoisting device is used to place the warp beam 6, which is wrapped with yarn, into the connecting plate 502. During placement, the positioning rod 503 needs to be aligned with the positioning hole on the warp beam 6. Then, the reduction motor 504 is turned on to drive the rotating shaft 506 to rotate, which in turn drives the second gear 507 to rotate. The rotation of the second gear 507 drives the first gear 505 to rotate, which in turn drives the hollow shaft 501 to rotate. The rotation of the hollow shaft 501 drives the connecting plate 502 to rotate, which in turn drives the warp beam 6 to rotate. At the same time, the fluid pump for delivering cleaning fluid is turned on and the drain valve 4 is closed. The cleaning fluid is delivered by the fluid input component 13 to the spray head 9 and the liquid tank 12. The spray head 9 sprays the yarn from the outside of the warp beam 6. The liquid tank 12 sprays the yarn from the inside of the warp beam 6. As the cleaning liquid in the treatment tank 1 increases, the yarn is also immersed in the cleaning liquid, further improving the cleaning effect on the yarn. Then, the drain valve 4 is opened to drain the cleaning liquid, and then clean water is delivered to the spray head 9 and the liquid tank 12 to rinse the yarn. After the yarn is cleaned, the fluid pump that delivers hot air is turned on, and the hot air is delivered from the fluid input component 13 to the hot air head 8 and the airflow chamber 11. The hot air head 8 blows hot air dry on the yarn from the outside of the warp beam 6, and the airflow chamber 11 blows hot air dry on the yarn from the inside of the warp beam 6. Combined with the centrifugal force when the warp beam 6 rotates, the yarn can be quickly dehydrated.

[0016] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

Claims

1. A vertical beam de-sizing apparatus comprising a treatment tank (1), a beam (6), characterized in that: The bottom of the processing tank (1) is fixedly installed with a base (2). The bottom of the processing tank (1) is provided with a rotating seat (5), and the rotating end of the rotating seat (5) is located inside the processing tank (1). The shaft (6) is inserted and placed on the rotating end of the rotating seat (5). The interior of the processing tank (1) is vertically provided with a central fluid nozzle (7), a hot air nozzle (8), and a spray nozzle (9). The central fluid nozzle (7) passes vertically through the center of the rotating seat (5). The hot air nozzle (8) and the spray nozzle (9) are fixedly installed on the inner wall of the processing tank (1). The central fluid nozzle (7), the hot air nozzle (8), and the spray nozzle (9) are all connected to the input end of the fluid input component (13).

2. A vertical beam bleaching apparatus according to claim 1, characterised in that: A partition plate (10) is fixedly installed on the inner wall of the central fluid nozzle (7). The partition plate (10) divides the interior of the central fluid nozzle (7) into an airflow chamber (11) and a liquid chamber (12) that are not connected to each other.

3. A vertical beam bleaching apparatus according to claim 1, characterized in that: The rotating seat (5) includes a hollow shaft (501), a geared motor (504), and a hollow seat (508). The hollow seat (508) is located at the bottom of the processing tank (1). The hollow shaft (501) is rotatably connected to the top inner wall of the hollow seat (508) via a bearing. The top end of the hollow shaft (501) extends out of the hollow seat (508). A connecting plate (502) is fixedly installed on the top end of the hollow shaft (501). The central fluid nozzle (7) extends from the hollow shaft (501) and the connecting plate (502). The center of the connecting plate (502) is through which a positioning rod (503) is fixedly installed on the top of the connecting plate (502). The positioning rod (503) is inserted into the positioning hole at the bottom of the shaft (6). The output end of the geared motor (504) is fixedly installed with a rotating shaft (506). A gear two (507) is fixedly installed on the outer wall of the rotating shaft (506). The gear two (507) meshes with a gear one (505). The gear one (505) is fixedly installed on the outer wall of the hollow shaft (501).

4. A vertical beam bleaching apparatus according to claim 1, characterized in that: The fluid input component (13) includes a main conveying pipe (1301), the rear end of which is connected to the fluid conveying pump in the workshop, the front end of which is connected to a vertical pipe (1302), the side of which is connected to a branch pipe (1303), and the bottom end of which is connected to an L-shaped conveying pipe (1304). The branch pipe (1303) and the L-shaped conveying pipe (1304) on the left are connected to the airflow chamber (11) of the hot air head (8), and the branch pipe (1303) and the L-shaped conveying pipe (1304) on the right are connected to the spray head (9) and the liquid chamber (12), respectively.

5. A vertical beam bleaching apparatus according to claim 3, wherein: The bottom of the processing tank (1) is connected to a drain pipe (3), and the interior of the hollow seat (508) is connected to the drain pipe (3) through a pipe. A drain valve (4) is provided at the front end of the drain pipe (3).

6. A vertical warp beam de-drifting device according to claim 3, characterized in that: The bottom of the connecting plate (502) is fixedly installed with ball bearing support legs (14), and the balls at the bottom of the ball bearing support legs (14) press against the top of the hollow seat (508). There are four ball bearing support legs (14), and they are arranged in a circumferential array at the bottom of the connecting plate (502).

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