A fabric processing surface treatment device

Abstract

This utility model discloses a surface treatment device for fabric processing, comprising: a treatment box, which is a hollow box structure; a dust collection device symmetrically installed on both sides of the treatment box; a brush roller rotatably disposed inside the dust collection device and used for cleaning the surface of the fabric; and pressure rollers symmetrically installed at the top and bottom of the inner cavity of the treatment box. This utility model utilizes the combined arrangement of the dust collection device and the brush roller. Through the design of the dust collection device, it effectively solves the technical problem of lint accumulation during fabric processing using traditional brush rollers. During the rotation of the brush roller, a cleaning mechanism removes lint from the brush roller, achieving a dynamic cleaning process. This allows for real-time removal of lint from the brush roller surface, ensuring optimal contact between the brush and the fabric, reducing energy consumption and maintenance costs.

Description

Technical Field

[0001] This utility model relates to the field of surface treatment devices, and in particular to a surface treatment device for fabric processing. Background Technology

[0002] In the fabric processing, the rotary brush roller is a key component for surface treatment, used to remove fiber fuzz and impurities from the fabric surface.

[0003] However, as the equipment continues to run, shed fibers accumulate on the brush surface, forming a protective layer that reduces the effective contact area between the brush and the fabric, significantly decreasing cleaning efficiency. Furthermore, the lint accumulated on the brush roller surface also affects cleaning quality and may even cause secondary contamination of the fabric. Traditional techniques require frequent machine shutdowns and manual brush cleaning, which not only impacts production efficiency but also increases labor costs. Therefore, there is an urgent need for a highly efficient, low-consumption mechanism that can automatically clean lint from the brush roller to improve the quality and efficiency of fabric surface treatment. Utility Model Content

[0004] The purpose of this invention is to provide a surface treatment device for fabric processing to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a surface treatment device for fabric processing, comprising:

[0006] The processing box is a hollow box structure;

[0007] A vacuuming device is symmetrically installed on both sides of the processing box;

[0008] A brush roller is rotatably disposed inside the dust collection device, and the brush roller is used to clean the surface of the fabric by rotation.

[0009] The pressure rollers are symmetrically installed at the top and bottom of the processing chamber, and are used to tension the fabric.

[0010] Preferably, the vacuuming device includes:

[0011] An air pump is fixedly installed on the side of the processing box by a bracket;

[0012] A gas collection hood is provided on the outside of the brush roller, and the gas collection hood is connected to the air pump through a negative pressure pipe.

[0013] A cleaning mechanism is installed on the air collection hood and is used to clean the lint on the brush roller.

[0014] Preferably, the cleaning mechanism includes:

[0015] A linear adjustment assembly, which is inserted and installed on the gas collection hood;

[0016] A lint removal component is mounted on a linear adjustment component, which is used to adjust the position of the lint removal component relative to the brush roller.

[0017] Preferably, the linear adjustment component includes:

[0018] A rotating lead screw is rotatably connected to the gas collection hood and the treatment box, and the length direction of the rotating lead screw is parallel to the length direction of the brush roller.

[0019] A movable block, wherein a nut seat is installed inside the movable block, and the rotating screw is threadedly connected to the nut seat;

[0020] A guide member is installed inside the gas collection hood and is used to guide the movement of the moving block.

[0021] Preferably, the guide includes:

[0022] A slider, which is fixedly mounted on a movable block;

[0023] A guide rod is fixedly installed inside the gas collection hood, and the guide rod is slidably interlocked with the slider.

[0024] Preferably, the lint removal component includes:

[0025] A connecting frame, the length direction of which is parallel to the length direction of the brush roller;

[0026] Discarding needles, a plurality of the discarding needles are mounted on a connecting frame.

[0027] Preferably, the rejection needle is arranged in an L-shape.

[0028] The technical effects and advantages of this utility model are as follows:

[0029] This invention utilizes a combination of a dust collection device and a brush roller. The dust collection device effectively solves the technical problem of lint accumulation during the fabric processing of traditional brush rollers. During the rotation of the brush roller, a cleaning mechanism removes lint from the roller, achieving a dynamic cleaning process. This allows for real-time removal of lint from the brush roller surface, ensuring optimal contact between the brush and the fabric. Furthermore, the cleaning mechanism can clean the brush roller without stopping the machine, improving production efficiency. It is particularly suitable for the continuous production needs of high-count, high-density fabrics, significantly improving fabric surface treatment quality and production efficiency while reducing energy consumption and maintenance costs. Attached Figure Description

[0030] Figure 1 This is a front structural diagram of the present utility model.

[0031] Figure 2 This is a schematic diagram of the internal structure of this utility model.

[0032] Figure 3 This is a schematic diagram of the internal structure of the gas collection hood of this utility model.

[0033] Figure 4 This is a three-dimensional structural diagram of the cleaning mechanism of this utility model.

[0034] Figure 5 This is a three-dimensional structural diagram of the removal needle area of ​​this utility model.

[0035] Figure 6 This is a schematic diagram of the structure of the clamping wheel of this utility model.

[0036] In the diagram: 1. Processing box; 2. Dust collection device; 21. Air pump; 22. Air collection hood; 23. Cleaning mechanism; 231. Linear adjustment assembly; 2311. Rotary lead screw; 2312. Moving block; 2313. Sliding block; 2314. Guide rod; 232. Lint removal assembly; 2321. Connecting frame; 2322. Removing needle; 3. Brush roller; 4. Pressure roller. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0038] This utility model provides, for example Figure 1-6The illustrated fabric surface treatment device includes: a treatment box 1, which is a hollow box structure; a dust collection device 2, which is symmetrically installed on both sides of the treatment box 1; and brush rollers 3, which are rotatably disposed inside the dust collection device 2 and are used to clean the surface of the fabric. Gears are connected to the ends of the brush rollers 3, and the two gears at the ends of the two brush rollers 3 mesh with each other, allowing the brush rollers 3 on both sides to rotate synchronously relative to each other when cleaning the fabric, thereby achieving better cleaning of both sides of the fabric. One of the gears is connected to a motor. The output end of the drive is connected to facilitate the rotation of the brush roller 3. The pressure rollers 4 are symmetrically installed at the top and bottom of the processing box 1, and are used to tension the fabric. A spring is installed on the bracket connected to the pressure rollers 4 for elastic support, causing the two symmetrical pressure rollers 4 to tend to move relative to each other, thus pressing the fabric and tensioning it, facilitating subsequent surface cleaning. The design of the dust collection device 2 effectively solves the technical problem of lint accumulation during the fabric processing of traditional brush rollers 3. During the rotation of the brush roller 3, the cleaning mechanism 23 removes lint from the brush roller 3, achieving a dynamic cleaning process. This allows for real-time removal of lint from the surface of the brush roller 3, ensuring optimal contact between the brush and the fabric. Furthermore, the cleaning mechanism 23 can clean the brush roller 3 without stopping the machine, improving production efficiency.

[0039] The dust collection device 2 includes: an air pump 21, which is fixedly installed on the side of the processing box 1 by a bracket; an air collection hood 22, which covers the outside of the brush roller 3 and is connected to the air pump 21 by a negative pressure pipe; and a cleaning mechanism 23, which is installed on the air collection hood 22 and is used to clean the lint on the brush roller 3. The air pump 21 facilitates the negative pressure to be drawn into the cavity of the air collection hood 22, and the lint removed by the cleaning mechanism 23 is extracted under negative pressure and discharged through the exhaust port on the air pump 21 to prevent lint from accumulating on the cleaning mechanism 23. The air collection hood 22 facilitates air collection, which makes the negative pressure extraction of lint more effective.

[0040] The cleaning mechanism 23 includes: a linear adjustment component 231, which is inserted and installed on the air collection hood 22; and a lint removal component 232, which is installed on the linear adjustment component 231. The linear adjustment component 231 is used to adjust the position of the lint removal component 232 relative to the brush roller 3, so as to facilitate the cleaning of lint accumulated at different positions on the brush roller 3 and make the cleaning effect of the brush roller 3 better.

[0041] Furthermore, the linear adjustment assembly 231 includes: a rotating lead screw 2311, which is rotatably connected to the air collection hood 22 and the treatment box 1, with the length direction of the rotating lead screw 2311 parallel to the length direction of the brush roller 3, and the rotating lead screw 2311 is rotatably connected to the treatment box 1 through a bearing; a moving block 2312, with a nut seat installed inside the moving block 2312, and the rotating lead screw 2311 is threadedly connected to the nut seat; and a guide member, which is installed inside the air collection hood 22 and is used to guide the movement of the moving block 2312. The guide components include: a slider 2313, which is fixedly installed on the movable block 2312; and a guide rod 2314, which is fixedly installed inside the air collection hood 22. The guide rod 2314 is slidably inserted into the slider 2313. The guide rod 2314 facilitates the limiting of the sliding of the slider 2313, making the linear sliding of the slider 2313 more stable. Through the threaded connection between the rotating screw 2311 and the movable block 2312, when the rotating screw 2311 is rotated, it will push the movable block 2312, causing the movable block 2312 to move along the length direction of the guide rod 2314. This enables the movement of the lint removal component 232, facilitating dynamic cleaning of multiple locations on the brush roller 3.

[0042] Furthermore, the lint removal assembly 232 includes: a connecting frame 2321, the length direction of which is parallel to the length direction of the brush roller 3; and removal needles 2322, with multiple removal needles 2322 mounted on the connecting frame 2321. The removal needles 2322 are arranged in an L-shape, and the connecting frame 2321 facilitates the installation position of the removal needles 2322. Since the ends of the removal needles 2322 are tangential to the brush roller 3, when the brush roller 3 rotates in the direction of the removal needles 2322, the removal needles 2322 will insert into the bristles on the brush roller 3 to remove the lint from the bristles, thereby cleaning the brush roller 3.

[0043] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fabric processing surface treatment apparatus characterized by comprising: include: Processing box (1), wherein the processing box (1) is a hollow box structure; A vacuuming device (2) is symmetrically installed on both sides of the processing box (1); Brush roller (3), the brush roller (3) is rotatably disposed inside the dust collection device (2), and the brush roller (3) is used to rotate to clean the surface of the fabric. The pressure rollers (4) are symmetrically installed at the top and bottom of the inner cavity of the processing box (1), and the pressure rollers (4) are used to tension the fabric. The vacuuming device (2) includes: An air pump (21) is fixedly installed on the side of the processing box (1) by a bracket; A gas collection hood (22) is installed on the outside of the brush roller (3), and the gas collection hood (22) is connected to the air pump (21) through a negative pressure pipe. Cleaning mechanism (23), which is installed on the air collection hood (22), is used to clean the lint on the brush roller (3); The cleaning mechanism (23) includes: A linear adjustment assembly (231) is inserted and installed on the gas collection hood (22); A lint removal assembly (232) is mounted on a linear adjustment assembly (231), and the linear adjustment assembly (231) is used to adjust the position of the lint removal assembly (232) relative to the brush roller (3); The lint removal component (232) includes: The connecting frame (2321) is parallel to the length direction of the brush roller (3) in the longitudinal direction. A rejection pin (2322), a plurality of the rejection pins (2322) are mounted on a connector (2321).

2. The fabric surface treatment device according to claim 1, characterized in that, The linear adjustment assembly (231) includes: A rotating lead screw (2311) is rotatably connected to the gas collection hood (22) and the processing box (1). The length direction of the rotating lead screw (2311) is parallel to the length direction of the brush roller (3). The movable block (2312) has a nut seat installed inside it, and the rotating screw (2311) is threadedly connected to the nut seat; A guide is installed inside the gas collection hood (22) and is used to guide the movement of the moving block (2312).

3. The fabric processing surface treatment device according to claim 2, characterized in that, The guide component includes: A slider (2313) is fixedly mounted on a movable block (2312); Guide rod (2314) is fixedly installed inside the gas collection hood (22), and the guide rod (2314) is slidably inserted into the slider (2313).

4. The fabric surface treatment device according to claim 1, characterized in that, The rejection needle (2322) is arranged in an L-shape.

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