A prefabricated PC power box culvert component
Patent Information
- Application Number
- CN202522093019.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0003]现浇作业时间长,现场湿作业工作量大,较长的混凝土养护时间导致工程施工周期长,难以快速放行交通,影响城市正常交通秩序;在现场制作过程中,地下水对施工有较大影响,需要将地下水降至底板标高0.5m以下才能浇筑混凝土基础,增加了施工成本,也不利于生态环境的保护;现场制作的混凝土抗渗性能不如工厂内预制的混凝土,容易发生渗漏,影响箱涵的使用功能;现浇混凝土通道还容易出现裂缝,裂缝会引起渗漏,影响结构应力状态,且现场制作的箱涵分节段采用橡胶止水带连接,存在接缝止水形式抗地基不均匀沉降能力差、混凝土管止水带接口施工质量不易保证等问题;另外,现场制作的箱涵受外部荷载(如地震)作用时,易发生折断,且现场制作生产条件差,结构计算中要加大安全度,增加材料用量
[0016](1)本实用新型构件采用预制方式生产,质量易控制,施工效率高,且连接密封性好,结构强度高,能有效保障电力设施的安全稳定运行。
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Figure CN224647483U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power engineering facilities technology, specifically to a prefabricated PC power box culvert component. Background Technology
[0002] In the construction of urban power transmission channels, power box culverts serve as important carriers for the protection and laying of power facilities. Traditional construction of power box culverts often employs cast-in-place technology, but this technology has many shortcomings.
[0003] The construction process is fraught with challenges due to the lengthy time required for cast-in-place concrete pouring, the large amount of wet work involved, and the extended curing time. This results in a prolonged construction period, hindering the rapid reopening of the culvert to traffic and disrupting normal urban traffic flow. Furthermore, groundwater levels significantly impact construction, necessitating the lowering of groundwater to below 0.5m below the foundation elevation before concrete foundation pouring. This increases construction costs and is detrimental to environmental protection. On-site cast-in-place concrete exhibits lower impermeability than factory-precast concrete, making it prone to leakage and affecting the culvert's functionality. Cracks are also susceptible to appearing in cast-in-place concrete channels, leading to leakage and impacting structural stress. Additionally, the use of rubber waterstops for segmented culvert connections presents challenges, including poor resistance to uneven ground settlement at joints and difficulties in ensuring the quality of concrete pipe waterstop interface construction. Moreover, on-site cast-in-place culverts are prone to fracture under external loads (such as earthquakes), and the poor on-site production conditions necessitate increased safety margins and material usage in structural calculations. Therefore, it is necessary to design a precast PC (polycarbonate) power culvert component. Utility Model Content
[0004] The purpose of this utility model is to provide a prefabricated PC power box culvert component to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a prefabricated PC power box culvert component, comprising a box culvert body;
[0006] The main body of the box culvert is made of precast PC material, and its interior is equipped with an electrical storage cavity;
[0007] The two ends of the box culvert body are respectively provided with a first connecting part and a second connecting part for connecting adjacent box culvert components;
[0008] The first connecting part includes a plug-in disposed on one end face of the box culvert body, and an elastic sealing sleeve is sleeved on the outside of the plug-in.
[0009] The second connecting part includes a slot disposed on the other end face of the box culvert body and adapted to the plug connector, and the inner side wall of the slot is provided with a sealing groove that cooperates with the elastic sealing sleeve.
[0010] Preferably, the outer side of the box culvert body is further provided with a reinforcing rib structure, the reinforcing rib structure including longitudinal reinforcing ribs arranged along the length direction of the box culvert body and annular reinforcing ribs arranged along the circumference of the box culvert body.
[0011] Preferably, the end of the connector is provided with a guide bevel.
[0012] Preferably, the longitudinal reinforcing ribs and the annular reinforcing ribs are integrally formed and are integrally formed with the main body of the box culvert during prefabrication.
[0013] Preferably, the bottom of the box culvert body is provided with anti-slip ridges, and the top of the box culvert body is provided with a lifting ring.
[0014] Preferably, the elastic sealing sleeve is a water-swellable rubber sleeve.
[0015] Beneficial effects:
[0016] (1) The components of this utility model are produced by prefabrication, which makes the quality easy to control, construction efficiency high, connection sealing good, and structural strength high, which can effectively ensure the safe and stable operation of power facilities.
[0017] (2) By setting up a first connecting part and a second connecting part, this utility model utilizes the cooperation of a plug, an elastic sealing sleeve, a slot and a sealing groove to ensure good sealing of adjacent box culvert components, effectively preventing water infiltration and ensuring the safety of power facilities.
[0018] (3) In this utility model, the reinforcing rib structure provided on the outside of the box culvert body includes longitudinal reinforcing ribs and annular reinforcing ribs, which can significantly improve the structural strength of the box culvert body, making it less prone to damage when bearing external loads and extending its service life.
[0019] The above description is merely an overview of the technical solutions of the embodiments of this application. In order to better understand the technical means of the embodiments of this application and to implement them in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the embodiments of this application more apparent and understandable, specific implementation methods of this application are described below. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of this utility model;
[0021] Figure 2 This is the front view of the present utility model;
[0022] Figure 3 This is a schematic diagram showing the connection between the first connecting part and the second connecting part of this utility model;
[0023] Figure 4 This is a schematic diagram of the reinforcing rib structure of this utility model. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims and drawings of this application are intended to cover non-exclusive inclusion.
[0026] The term "embodiment" as used herein means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of the phrase "embodiment" in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0027] Furthermore, the terms "first," "second," etc., in the specification and claims of this application or in the aforementioned drawings are used to distinguish different objects rather than to describe a specific order, and may explicitly or implicitly include one or more of the features.
[0028] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, "connection" or "joining" in mechanical structures can refer to a physical connection, such as a fixed connection, for example, a connection fixed by fasteners, such as a connection fixed by screws, bolts, or other fasteners; a physical connection can also be a detachable connection, such as a snap-fit or interlocking connection; a physical connection can also be an integral connection, such as a connection formed by welding, bonding, or integral molding. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0029] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.
[0030] Please see Figures 1-4 This utility model discloses a prefabricated PC power box culvert component, including the box culvert body 1;
[0031] The main body 1 of the box culvert is made of precast PC material, and its interior is provided with an electrical storage cavity 2 for accommodating electrical facilities;
[0032] The two ends of the box culvert body 1 are respectively provided with a first connecting part 3 and a second connecting part 4 for connecting adjacent box culvert components;
[0033] The first connecting part 3 includes a plug 5 disposed on one end face of the box culvert body 1. The end of the plug 31 is provided with a guide slope to facilitate the insertion of the plug into the slot. An elastic sealing sleeve 6 is sleeved on the outside of the plug 5. The elastic sealing sleeve is a water-swellable rubber sleeve. The water-swellable rubber sleeve will expand when it comes into contact with water to enhance the sealing effect.
[0034] The second connecting part 4 includes a slot 7 disposed on the other end face of the box culvert body 1 and adapted to the plug 5. The inner side wall of the slot 7 is provided with a sealing groove 8 that cooperates with the elastic sealing sleeve. When the plug is inserted into the slot, the elastic sealing sleeve is embedded in the sealing groove to achieve a sealed connection.
[0035] In this utility model, a reinforcing rib structure 9 is also provided on the outer side of the box culvert body 1. The reinforcing rib structure 9 includes a longitudinal reinforcing rib 10 arranged along the length direction of the box culvert body 1 and an annular reinforcing rib 11 arranged along the circumference of the box culvert body 1. The longitudinal reinforcing rib 10 and the annular reinforcing rib 11 are integrally formed and are integrally formed with the box culvert body 1 during prefabrication, thereby improving the structural strength of the box culvert body 1.
[0036] In addition, the bottom of the box culvert body 1 is provided with anti-slip ridges to increase the friction with the installation foundation, the top of the box culvert body is provided with a lifting ring 13 to facilitate lifting operations, and the inner wall of the box culvert body is provided with an insulating coating to enhance the insulation performance of the inner wall.
[0037] Working principle: After the box culvert components are prefabricated in the factory, they are transported to the construction site. The box culvert components are lifted using lifting rings. The connector of one box culvert component is aligned with the slot of another box culvert component. Guided by a guide ramp, the connector is inserted into the slot, at which point the elastic sealing sleeve embeds into the sealing groove, achieving a sealed connection. In case of water leakage, the water-swellable rubber sleeve will expand, further sealing the connection. The reinforcing ribs on the outer side of the box culvert body enhance structural strength, the anti-slip ridges on the bottom prevent displacement, and the insulating coating on the inner wall ensures electrical safety.
[0038] In summary, the components of this utility model are produced using a prefabrication method, which makes quality control easy, construction efficiency high, connection sealing good, and structural strength high, effectively ensuring the safe and stable operation of power facilities.
[0039] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. A prefabricated PC power box culvert component, characterized in that: Including the main body of the box culvert (1); The main body (1) of the box culvert is made of precast PC material and has an internal electrical storage cavity (2); The two ends of the box culvert body (1) are respectively provided with a first connecting part (3) and a second connecting part (4) for connecting adjacent box culvert components; The first connecting part (3) includes a plug (5) disposed on one end face of the box culvert body (1), and an elastic sealing sleeve (6) is sleeved on the outside of the plug (5); The second connecting part (4) includes a slot (7) provided on the other end face of the box culvert body (1) and adapted to the plug (5), and the inner side wall of the slot (7) is provided with a sealing groove (8) that cooperates with the elastic sealing sleeve.
2. A prefabricated PC power box culvert component according to claim 1, characterized in that: The outer side of the box culvert body (1) is also provided with a reinforcing rib structure (9), which includes a longitudinal reinforcing rib (10) arranged along the length direction of the box culvert body (1) and an annular reinforcing rib (11) arranged along the circumference of the box culvert body (1).
3. A prefabricated PC power box culvert component according to claim 1, characterized in that: The end of the connector (5) is provided with a guide slope (12).
4. A prefabricated PC power box culvert component according to claim 2, characterized in that: The longitudinal reinforcing rib (10) and the annular reinforcing rib (11) are integrally formed and are integrally formed with the box culvert body (1) during prefabrication.
5. A prefabricated PC power box culvert component according to claim 1, characterized in that: The bottom of the box culvert body (1) is provided with anti-slip ridges, and the top of the box culvert body is provided with a lifting ring (13).
6. A prefabricated PC power box culvert component according to claim 1, characterized in that: The elastic sealing sleeve (6) is a water-swellable rubber sleeve.