A subway station main body structure assembly type reinforcing cage block structure
Patent Information
- Application Number
- CN202521906908.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2025-03-27
- Filing Date
- 2025-09-05
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-05
AI Technical Summary
[0002]目前,地铁车站主体结构钢筋笼仍以现场绑扎或焊接为主,存在劳动力投入多、作业环境差、施工效率底、原材损耗高、绑扎质量不规范等问题
本实用新型通过对地铁车站主体结构钢筋笼进行分块预制装配,降低了现场钢筋笼绑扎及焊接难度,改善了地下工作环境,减少现场施工人员,钢筋加工厂下料尺寸准确、产品精度高,复杂钢筋节点实现率高,减小了施工误差和安装精度对于结构受力的影响,规模化工业生产方式可短时间大批量生产,提升生产效率。
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Figure CN224647685U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of underground building structure technology, specifically relating to a prefabricated steel cage block structure for the main structure of a subway station. Background Technology
[0002] Currently, the main steel reinforcement cages for subway station structures are still primarily constructed through on-site binding or welding, which suffers from problems such as high labor input, poor working conditions, low construction efficiency, high material waste, and non-standard binding quality. The emergence of prefabricated steel reinforcement cages has re-examined the conflicting relationship between steel reinforcement assembly and on-site binding. Based on China's well-established commercial concrete system, research into replacing prefabricated reinforced concrete with prefabricated steel reinforcement cages can not only improve the high-cost status quo of current industrialized prefabricated construction in my country but also enhance overall construction efficiency, promote the national strategic development of prefabricated buildings, and align with my country's current national conditions. Summary of the Invention
[0003] This utility model is proposed to solve the problems existing in the prior art, and its purpose is to provide a modular prefabricated steel cage structure for the main structure of a subway station.
[0004] The technical solution of this utility model is: a modular prefabricated steel cage structure for the main structure of a subway station, including a top plate module at the top, vertical and parallel side wall modules connected to the lower two sides of the top plate module, a horizontal middle plate module between the two side wall modules, and the lower end of the middle plate module connected to the bottom plate module. The modular top plate module, middle plate module, bottom plate module and side wall modules are connected as a whole.
[0005] Furthermore, the top plate module includes a top plate corner module located at the top corner and a top plate middle module located in the horizontal middle. The two sides of the top plate middle module are connected to the horizontal connecting sections of the top plate corner module through top plate connecting modules.
[0006] Furthermore, the base plate module includes a base plate corner module located at the bottom corner and a base plate center module located in the horizontal middle. The two sides of the base plate center module are connected to the horizontal connecting sections of the base plate corner module through base plate connecting modules.
[0007] Furthermore, the side wall module includes an upper side wall module located at the top, the upper end of which is connected to the vertical section of the top plate corner module, the lower end of which is connected to the middle side wall module, the lower end of which is connected to the lower side wall module, and the lower side wall module is connected to the vertical section of the bottom plate corner module.
[0008] Furthermore, the middle module of the side wall is connected to the middle plate module.
[0009] Furthermore, the middle plate module includes a middle plate module located in the middle, which is connected to the middle side wall module through a horizontally segmented middle plate assembly.
[0010] Furthermore, the middle plate horizontal segment group includes a middle plate connecting module, which includes a horizontal first connecting segment, a second connecting segment, and a downwardly inclined third connecting segment.
[0011] Furthermore, the first connecting segment is connected to the middle module of the middle plate, and the first connecting segment and the middle module of the middle plate are coplanar.
[0012] Furthermore, the second connecting segment is connected to the corner module of the middle plate, and the corner module of the middle plate is connected to the side wall of the middle module of the side wall.
[0013] Furthermore, the third connecting segment is connected to the lower corner module of the middle plate, and the lower corner module of the middle plate is inclinedly connected to the side wall of the middle module of the side wall.
[0014] The beneficial effects of this utility model are as follows: This utility model reduces the difficulty of on-site steel cage binding and welding by prefabricating and assembling the steel cage of the main structure of the subway station in sections, improves the underground working environment, reduces the number of on-site construction personnel, ensures accurate material cutting dimensions and high product precision in the steel processing plant, and achieves a high realization rate of complex steel bar nodes. It also reduces the impact of construction errors and installation accuracy on the structural stress. The large-scale industrial production method can produce in large quantities in a short time, thereby improving production efficiency.
[0015] The prefabricated integral design of this utility model has fewer assembly steps and a relatively shorter construction period; it has strong integrity, can maintain good mechanical properties, and has good seismic performance and stability; and it reduces the complexity of the construction site.
[0016] The prefabricated small-block scheme in this utility model is highly modular and flexible, suitable for small spaces, and the assembly method of the modules can be flexibly adjusted according to the site conditions; the construction site management is relatively simple. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the block-type structure of this utility model; Figure 3 This is a schematic diagram of the steel cage connection in the top plate module of this utility model; Figure 4 This is a schematic diagram of the steel cage connection in the base plate module of this utility model; Figure 5 This is a schematic diagram of a connection of the reinforcing cage in the plate module of this utility model; Figure 6 This is another connection diagram of the steel cage in the plate module of this utility model; Figure 7 This is a schematic diagram of the steel cage connection in the side wall module of this utility model; Figure 8 This is a schematic diagram of the steel cage connection between the side wall module and the middle plate module of this utility model; The components are as follows: 1. Top slab module; 2. Middle slab module; 3. Bottom slab module; 4. Side wall module; 5. Top slab corner module; 6. Top slab connection module; 7. Top slab middle module; 8. Middle slab upper corner module; 9. Middle slab lower corner module; 10. Middle slab connection module; 11. Middle slab middle module; 12. Bottom slab corner module; 13. Bottom slab connection module; 14. Bottom slab middle module; 15. Upper side wall module; 16. Middle side wall module; 17. Lower side wall module; 18. Transverse reinforcing bars; 19. Longitudinal distribution bars; 20. Structural stirrups. Detailed Implementation
[0018] The present invention will now be described in detail with reference to the accompanying drawings and embodiments: like Figures 1 to 8 As shown, a modular prefabricated steel cage structure for the main structure of a subway station includes a top plate module 1 at the top, vertical and parallel side wall modules 4 connected to the lower two sides of the top plate module 1, a horizontal middle plate module 2 between the two side wall modules 4, and the lower end of the middle plate module 2 connected to the bottom plate module 3. The modular top plate module 1, middle plate module 2, bottom plate module 3, and side wall modules 4 are connected as a whole.
[0019] The top plate module 1 includes a top plate corner module 5 located at the top corner and a top plate middle module 7 located in the horizontal middle. The top plate middle module 7 is connected to the horizontal connecting section of the top plate corner module 5 on both sides through a top plate connecting module 6.
[0020] The base plate module 3 includes a base plate corner module 12 located at the bottom corner and a base plate middle module 14 located in the horizontal middle. The two sides of the base plate middle module 14 are connected to the horizontal connecting section of the base plate corner module 12 through the base plate connecting module 13.
[0021] The side wall module 4 includes an upper side wall module 15 located at the top. The upper end of the upper side wall module 15 is connected to the vertical section of the top plate corner module 5. The lower end of the upper side wall module 15 is connected to the middle side wall module 16. The lower end of the middle side wall module 16 is connected to the lower side wall module 17. The lower side wall module 17 is connected to the vertical section of the bottom plate corner module 12.
[0022] The middle module 16 of the side wall is connected to the middle plate module 2.
[0023] The middle plate module 2 includes a middle plate module 11 located in the middle, which is connected to the side wall middle module 16 through a horizontal block group of the middle plate.
[0024] The middle plate horizontal segment group includes a middle plate connecting module 10, which includes a horizontal first connecting segment, a second connecting segment, and a downwardly inclined third connecting segment.
[0025] The first connecting segment is connected to the middle module 11 of the middle plate, and the first connecting segment and the middle module 11 of the middle plate are coplanar.
[0026] The second connecting segment is connected to the upper corner module 8 of the middle plate, and the upper corner module 8 of the middle plate is connected to the side wall of the middle module 16 of the side wall.
[0027] The third connecting section is connected to the lower corner module 9 of the middle plate, and the lower corner module 9 of the middle plate is inclinedly connected to the side wall of the middle module 16 of the side wall.
[0028] Specifically, the upper corner module 8, the middle plate connecting module 10, and the lower corner module 9 of the middle plate form a triangular connecting structure.
[0029] Specifically, such as Figure 1 As shown, in the overall structure, the top plate module 1, the middle plate module 2, the bottom plate module 3, and the side wall module 4 are all connected by steel cage module units.
[0030] Specifically, such as Figure 2 As shown, the segmented structure is a further subdivision of the overall structure, including the top plate corner module 5, the top plate connection module 6, the top plate middle module 7, the middle plate upper corner module 8, the middle plate lower corner module 9, the middle plate connection module 10, the middle plate middle module 11, the bottom plate corner module 12, the bottom plate connection module 13, the bottom plate middle module 14, the upper side wall module 15, the middle side wall module 16, and the lower side wall module 17. The above segments are also connected by steel cage module units.
[0031] Specifically, the longitudinal length of the steel cage module unit is approximately 3m.
[0032] More specifically, the longitudinally adjacent steel cage modules are assembled using a staggered and mutually anchored distribution bar configuration.
[0033] More specifically, the connection surfaces of horizontally adjacent steel cage module units are set at the point where the stress is less in the one-fifth span of the slab, or at the point where the stress is less in the one-third span of the wall or in the point where the structural stress is less.
[0034] Specifically, each of the steel cage module units is made of transverse reinforcing bars 18, longitudinal distribution bars 19, and structural stirrups 20.
[0035] Specifically, such as Figures 3 to 8 As shown, the transverse reinforcing bars 18 extend beyond the connection surface of the reinforcing cage module unit at both ends. The transverse reinforcing bars 18 of adjacent modules can be connected by lap splicing, mechanical connection or welding, and meet the joint percentage requirements specified in the standard.
[0036] More specifically, when the transverse reinforcing bars 18 are mechanically connected, straight threaded steel bar joints, grouting sleeves or extrusion sleeves are used.
[0037] More specifically, when the transverse reinforcing bars 18 adopt a combination of prefabricated reinforcing cages and on-site tied reinforcing bars, the mechanical connection adopts a combination of double spiral sleeves and positive and negative threaded sleeves.
[0038] Specifically, the longitudinal distribution reinforcement 19 is a closed rectangular structure, and the longitudinal distribution reinforcement of adjacent steel cage module units adopts a staggered mutual anchoring form to meet the anchorage length.
[0039] Specifically, the intersection of the transverse reinforcing bars 18 and the longitudinal distribution bars 19 is secured with fasteners or wires to improve the integrity of the reinforcing mesh, ensure the continuity of force transmission, and the closed rectangular structure has good stability and can support the upper main bars. At the same time, the longitudinal distribution bars 19 and the main bars together form a reinforcing cage, which can effectively prevent the reinforcing cage from deforming during transportation and hoisting.
[0040] Specifically, the stirrups 20 of the steel cage module unit adopt U-shaped open stirrups or diagonal tie bars to connect the transverse reinforcing bars 18 on the soil-facing and soil-repellent sides of the steel cage module. This ensures the shear strength of the structural slab and side walls while also taking into account construction convenience.
[0041] Specifically, the height of the side wall module 4 must match the position of the steel support in the subway station's enclosure structure. This ensures the adaptability of the prefabricated steel cage's modular form to the construction procedures of the subway station's main structure.
[0042] Specifically, the top slab corner module 5 is equipped with two 300×300 pouring and vibration holes. The reinforcing bars are cut off, and after pouring and vibration are completed, short lapped reinforcing bars are tied to fill the gaps. This ensures that the concrete pouring is dense.
[0043] After determining the modular form of the prefabricated steel cage for the main structure of the subway station, the construction of the prefabricated steel cage is completed through the following steps: The first step is to prefabricate assembled steel cage module units; The second step is to install and fix the prefabricated steel cage module units of the same cross section at the corresponding positions in the foundation pit. The transverse reinforcing bars 18 can be connected into a whole by means of tying, mechanical connection or welding. The third step is to assemble the prefabricated steel cage module units of adjacent sections into a whole, and to complete the staggered and mutually anchored assembly with the longitudinal distribution bars 19 of the pre-constructed whole steel cage along the longitudinal direction. The fourth step is to construct formwork and pour concrete to form the main structure of the subway station.
[0044] The above description details one embodiment of the present utility model, but it is merely a preferred embodiment and should not be construed as limiting the scope of the present utility model. All equivalent variations and improvements made within the scope of the present utility model application should still fall within the patent coverage of the present utility model.
Claims
1. A modular prefabricated steel cage structure for the main structure of a subway station, characterized in that: The system includes a top plate module (1) located at the top, with vertical and parallel side wall modules (4) connected to the lower ends of the top plate module (1). A horizontal middle plate module (2) is provided between the two side wall modules (4). The lower end of the middle plate module (2) is connected to the bottom plate module (3). The segmented top plate module (1), middle plate module (2), bottom plate module (3), and side wall modules (4) are connected as a whole.
2. The prefabricated steel cage block structure for the main structure of a subway station according to claim 1, characterized in that: The top plate module (1) includes a top plate corner module (5) located at the top corner and a top plate middle module (7) located in the middle of the horizontal direction. The top plate middle module (7) is connected to the horizontal connecting section of the top plate corner module (5) on both sides through the top plate connecting module (6).
3. The prefabricated steel cage block structure for the main structure of a subway station according to claim 2, characterized in that: The base plate module (3) includes a base plate corner module (12) located at the bottom corner and a base plate middle module (14) located in the middle of the horizontal direction. The two sides of the base plate middle module (14) are connected to the horizontal connecting sections of the base plate corner module (12) through the base plate connecting module (13).
4. The prefabricated steel cage block structure for the main structure of a subway station according to claim 3, characterized in that: The side wall module (4) includes an upper side wall module (15) located at the top. The upper end of the upper side wall module (15) is connected to the vertical section of the top corner module (5). The lower end of the upper side wall module (15) is connected to the middle side wall module (16). The lower end of the middle side wall module (16) is connected to the lower side wall module (17). The lower side wall module (17) is connected to the vertical section of the bottom corner module (12).
5. The prefabricated steel cage block structure for the main structure of a subway station according to claim 4, characterized in that: The middle module (16) of the side wall is connected to the middle plate module (2).
6. The prefabricated steel cage block structure for the main structure of a subway station according to claim 5, characterized in that: The middle plate module (2) includes a middle plate module (11) located in the middle, which is connected to the side wall middle module (16) through a middle plate horizontal block group.
7. A modular prefabricated steel cage structure for the main structure of a subway station according to claim 6, characterized in that: The middle plate horizontal segment group includes a middle plate connecting module (10), which includes a horizontal first connecting segment, a second connecting segment, and a downward inclined third connecting segment.
8. The prefabricated steel cage block structure for the main structure of a subway station according to claim 7, characterized in that: The first connecting segment is connected to the middle module (11) of the middle plate, and the first connecting segment and the middle module (11) of the middle plate are coplanar.
9. A modular prefabricated steel cage structure for the main structure of a subway station according to claim 7, characterized in that: The second connecting segment is connected to the upper corner module (8) of the middle plate, and the upper corner module (8) of the middle plate is connected to the side wall of the middle side wall module (16).
10. A modular prefabricated steel cage structure for the main structure of a subway station according to claim 7, characterized in that: The third connecting section is connected to the lower corner module (9) of the middle plate, and the lower corner module (9) of the middle plate is inclinedly connected to the side wall of the middle module (16) of the side wall.