Mold protection integrated plate fast installation and position positioning structure

CN224647918UActive Publication Date: 2026-08-18CHINA SHANXI SIJIAN GRP
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Patent Information

Application Number
CN202522093340.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-08-18
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

[0004]但相较于现浇结构,现有装配式整体剪力墙结构的抗震性能往往存在一定差距,其根本原因在于预制构件之间的钢筋连接方式(如套筒灌浆、浆锚搭接等)在传力效率和连续性上难以完全等同于现浇结构的整体连接

Benefits of technology

实现实时监测与智能预警,提升安全等级:通过在安装固定架四侧设置微型称重器,能够实时、精准地监测一体化板各角度的重力分布变化,数据经分析对比后,一旦发现异常(如重力超过预设阈值),系统能立即通过报警装置发出警示,从而实现对安装状态和结构安全的主动监控与早期预警,有效防范脱落风险。

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Abstract

The utility model belongs to the field of membrane board installation technology, specifically relates to the integrated board quick installation and position positioning structure of preserving mould, quick installation and position positioning structure include installation frame, fixed support and detection component, and installation frame is rectangular frame, and fixed support is cross -shaped frame structure, and fixed support sets up fixedly in installation frame, and detection component is provided with four groups, four groups detection components set up respectively installation frame four inner corners, and detection component includes fixed plate, sucking disc and micro -type weighing ware, and fixed plate sets up fixedly in installation frame bottom side, and sucking disc sets up in fixed plate, and sucking disc sets up in fixed plate installation frame inboard side, and micro -type weighing ware sets up fixedly in fixed plate, and micro -type weighing ware sets up in fixed plate installation frame outboard side, and sucking disc and micro -type weighing ware set up respectively in fixed plate both sides. The utility model has combined two kinds of security guarantee mechanism of " physical adsorption " and " electronic monitoring " organically, and sucking disc has provided basic, reliable physical fixation.
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Description

Technical Field

[0001] This utility model belongs to the field of protective film installation technology, specifically relating to the rapid installation and positioning structure of integrated protective film panels. Background Technology

[0002] As a new type of building component, integrated reinforced concrete formwork wall components present one of the key challenges in their design and construction: ensuring the reliable lapping of horizontally distributed reinforcing bars at vertical joints during assembly. Solving this problem directly impacts the structural integrity and seismic safety of the building.

[0003] Traditional cast-in-place concrete structures exhibit excellent seismic performance due to their continuous reinforcement and good structural integrity. However, this process requires extensive on-site reinforcement processing, tying, and formwork erection, resulting in significant drawbacks such as long construction cycles, high labor demands, high costs, and significant susceptibility to human factors in quality, thus limiting construction efficiency. To overcome these shortcomings, prefabricated construction has experienced rapid development in recent years. In my country's residential sector, prefabricated monolithic shear wall structures are the mainstream application.

[0004] However, compared to cast-in-place structures, the seismic performance of existing prefabricated monolithic shear wall structures often falls short. The fundamental reason lies in the fact that the rebar connection methods between prefabricated components (such as sleeve grouting and grout-anchored lap joints) cannot be entirely equivalent to the integral connections of cast-in-place structures in terms of force transmission efficiency and continuity. Therefore, how to achieve prefabricated construction of components without changing the rebar connection methods of cast-in-place structures has become an effective technical path to improve the seismic performance of prefabricated buildings. Integrated rebar and formwork technology is based on this idea, aiming to combine the holistic advantages of cast-in-place structures with the high efficiency of prefabricated construction. The rebar connection technology at its vertical joints becomes the core challenge in achieving this goal. Utility Model Content

[0005] This utility model aims to solve at least one of the technical problems existing in the prior art. Therefore, one aspect of this utility model is to provide a quick-installation and positioning structure for an integrated mold-holding plate. The quick-installation and positioning structure includes an installation frame, a fixing frame, and detection components. The installation frame is a rectangular frame, and the fixing frame is a cross-shaped structure, fixedly installed within the installation frame. Four sets of detection components are provided, each located at one of the four corners of the installation frame and another at one of the inner corners of the installation frame. Each detection component includes a fixing plate, a suction cup, and a miniature weighing device. The fixing plate is fixedly installed on the bottom edge of the installation frame, the suction cup is installed on the fixing plate and inside the fixing plate installation frame, and the miniature weighing device is fixedly installed on the fixing plate and outside the fixing plate installation frame. The suction cup and the miniature weighing device are respectively located on both sides of the fixing plate, and a signal transmitter is provided on the miniature weighing device.

[0006] Preferably, the mounting frame has a stepped structure inside.

[0007] Preferably, the mounting frame has a pair of insertion holes on each of its four sides away from the mounting plate. These insertion holes are used to fix the upper surface of the integrated plate after installation, thereby increasing stability.

[0008] Preferably, each of the four sides of the mounting frame away from the mounting plate has an external connection hole, which is used for fixing between adjacent mounting frame sidewalls.

[0009] Preferably, the mounting frame includes a mounting box and a battery assembly. The mounting box is located at the center of the cross of the mounting frame, and the battery assembly is fixedly mounted on the mounting box. The battery assembly includes a battery, an inverter, and related wires.

[0010] Preferably, the mounting bracket further includes mounting box fixing holes, and four sets of mounting box fixing holes are provided. The battery assembly is fixedly mounted on the mounting box through the mounting box fixing holes.

[0011] Preferably, the mounting bracket further includes a controller, which is fixedly mounted on the mounting box and on the back of the battery assembly. The controller includes a signal receiver, a data analysis component, and an alarm device. The signal receiver is connected to the data analysis component and transmits the received signal to the data analysis component. The data analysis component is connected to the alarm device.

[0012] Preferably, a damping cylinder is provided on the fixing plate, and the suction cup is mounted on the fixing plate through the damping cylinder. The suction cup is mounted on the fixing plate using the principle of negative pressure adsorption.

[0013] Preferably, the fixing plate on the side where the miniature weighing device is located also includes fixing bolts, fixing grooves, damping springs, arc-shaped bevels, and gravity monitoring components. The fixing plate is fixedly mounted on the mounting frame by fixing bolts. The fixing grooves are located on the side close to the mounting frame. The two sets of fixing grooves are a pair, and each pair of fixing grooves is arranged in parallel. The damping spring is located in the fixing groove. The arc-shaped bevel is located at the movable end of the damping spring. The gravity monitoring components are located in the arc-shaped bevel for sensing and measuring the cable, thereby enabling the measurement of the cable stress.

[0014] The beneficial effects of this utility model are as follows: Real-time monitoring and intelligent early warning enhance safety: By setting up miniature weighing devices on the four sides of the mounting bracket, the gravity distribution changes of the integrated plate at various angles can be monitored in real time and accurately. After data analysis and comparison, once an abnormality is detected (such as gravity exceeding a preset threshold), the system can immediately issue a warning through the alarm device, thereby achieving proactive monitoring and early warning of installation status and structural safety, effectively preventing the risk of detachment.

[0015] Flexible adsorption fixation ensures damage-free installation: The integrated panel is fixed by the adsorption force generated by the suction cup. This is a non-invasive and flexible connection method. This method can avoid drilling holes or applying rigid clamping force to the surface of the panel, thus eliminating the possibility of scratches, indentations or structural damage to the integrated panel from the beginning of the installation process, ensuring the integrity and aesthetics of the panel.

[0016] Dual safety protection enhances system reliability: This utility model organically combines two safety protection mechanisms, "physical adsorption" and "electronic monitoring". The suction cup provides basic and reliable physical fixation, while the intelligent monitoring and alarm system constitutes a second electronic defense. The dual protection design greatly enhances the stability and reliability of the entire installation system, providing users with more comprehensive peace of mind.

[0017] Additional aspects and advantages of this invention will become apparent from the description which follows, or may be learned by practice of this invention. Attached Figure Description

[0018] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the quick installation and positioning structure of the integrated mold protection plate of this utility model; Figure 2 This is a schematic diagram of the quick installation and positioning structure of the integrated mold protection plate of this utility model; Figure 3 This is a schematic diagram of the quick installation and positioning structure of the integrated mold protection plate of this utility model; The correspondence between the reference numerals and component names in the figure is as follows: 1 is the mounting frame, 2 is the mounting bracket, 21 is the mounting box, 22 is the battery assembly, 23 is the mounting box mounting hole, 24 is the controller, 3 is the detection assembly, 31 is the mounting plate, 32 is the suction cup, 33 is the miniature weighing device, 331 is the fixing bolt, 332 is the fixing groove, 333 is the damping spring, 334 is the curved bevel, 335 is the gravity monitoring assembly, 4 is the insertion hole, and 5 is the external connection hole. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The integrated mold plate quick installation and positioning structure includes an installation frame 1, a fixing bracket 2, an installation box 21, a battery assembly 22, a mounting box fixing hole 23, a controller 24, a detection assembly 3, a fixing plate 31, a suction cup 32, a miniature weighing device 33, fixing bolts 331, fixing grooves 332, a damping spring 333, an arc-shaped bevel 334, a gravity monitoring assembly 335, a socket 4, and an external connection hole 5.

[0022] like Figure 1As shown, the mounting frame 1 is a rectangular frame with a stepped internal structure. The fixing frame 2 is a cross structure and is fixedly installed inside the mounting frame 1. Four sets of detection components 3 are respectively installed on the four inner corners of the mounting frame 1. The fixing plate 31 is fixedly installed on the bottom edge of the mounting frame 1. The suction cup 32 is installed on the fixing plate 31 through a damping cylinder. The suction cup 32 is installed on the fixing plate 31 using the principle of negative pressure adsorption. The suction cup 32 is installed inside the mounting frame 1 of the fixing plate 31. The miniature weighing device 33 is fixedly installed on the fixing plate 31. The miniature weighing device 33 is installed outside the mounting frame 1 of the fixing plate 31. The suction cup 32 and the miniature weighing device 33 are respectively installed on both sides of the fixing plate 31. A signal transmitter is installed on the miniature weighing device 33.

[0023] The four sides of the mounting frame 1 away from the mounting plate 31 are provided with a pair of insertion holes 4 and a pair of external connection holes 5. The insertion holes 4 and external connection holes 5 are arranged side by side. The insertion holes 4 are used to fix the upper surface of the integrated plate after installation, thereby increasing stability. The external connection holes 5 are used to fix the adjacent side walls of the mounting frame 1.

[0024] like Figure 2 As shown, the mounting box 21 is located at the center of the cross of the fixing frame 2. The battery assembly 22 is fixedly mounted on the mounting box 21 through four sets of mounting box fixing holes 23. The battery assembly 22 includes a battery, an inverter, and related wires. The controller 24 is fixedly mounted on the back of the battery assembly 22. The controller 24 includes a signal receiver, a data analysis component, and an alarm device. The signal receiver is connected to the signal transmitter on the miniature weighing device 33. The signal receiver is also connected to the data analysis component to transmit the received signal. The data analysis component is connected to the alarm device.

[0025] like Figure 3 As shown, the fixing plate 31 is fixedly mounted on the mounting frame 1 by fixing bolts 331. The fixing groove 332 is located on the side close to the mounting frame 1. Two sets of fixing grooves 332 are a pair, and each pair of fixing grooves 332 is arranged in parallel. The damping spring 333 is located in the fixing groove 332. The arc-shaped bevel 334 is located at the movable end of the damping spring 333. The gravity monitoring component 335 is installed in the arc-shaped bevel 334 for sensing and measuring the rope, thereby realizing the measurement of the rope stress.

[0026] Preparation before installation: Securely connect the mounting frame 1 to the adjacent frame through the external connection hole 5 to ensure the overall structure is stable.

[0027] Integrated plate positioning and adsorption fixation: The integrated plate is placed in the stepped structure of the mounting frame 1, so that its bottom contacts the suction cups 32 at the four corners. Through the buffering effect of the damping cylinder, the integrated plate is slowly pressed down, so that the suction cups 32 adhere tightly to the bottom of the plate using the negative pressure adsorption principle, thus achieving initial fixation. During this process, the damping cylinder can buffer the installation impact and prevent damage to the plate.

[0028] Gravity monitoring and alarm settings: The miniature weighing device 33 detects the gravity changes of the integrated plate in real time and transmits the data to the signal receiver in the controller 24 through the signal transmitter. The controller 24 presets the alarm threshold (such as the abnormal gravity range). If the data analysis component detects that the data exceeds the limit, the alarm device is triggered to indicate the installation abnormality or structural risk.

[0029] Auxiliary fixing and stress monitoring: The upper surface of the integrated plate is reinforced through the insertion hole 4 to enhance stability. If it is necessary to monitor the stress of the cable, the cable can be fixed in the arc-shaped bend 334 at the bottom of the fixing plate 31. The stress state of the cable is measured in real time through the damping spring 333 and the gravity monitoring component 335.

[0030] Power supply: The battery pack 22 converts light energy into electrical energy through an inverter, providing continuous power to the controller, sensors and alarm devices.

[0031] Post-installation inspection: Confirm that all fixing bolts 331 are tightened, and that the fixing groove 332 and damping spring 333 are in normal condition to ensure long-term stable operation of the system.

[0032] The above description only describes the preferred embodiments of the present utility model. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model, and all such changes should be included within the protection scope of the present utility model.

Claims

1. A quick-installation and positioning structure for an integrated mold-keeping plate, characterized by: The rapid installation and positioning structure includes an installation frame (1), a fixing frame (2), and a detection component (3). The installation frame (1) is a rectangular frame, and the fixing frame (2) is a cross structure. The fixing frame (2) is fixedly installed inside the installation frame (1). The detection component (3) consists of four sets, which are respectively located at the four corners of the installation frame (1) and the four sets of detection components (3) are respectively located at the inner corners of the installation frame (1). The detection component (3) includes a fixing plate (31) and a suction device. The plate (32) and the miniature weighing device (33) are fixedly mounted on the bottom edge of the mounting frame (1). The suction cup (32) is mounted on the fixed plate (31) and is located inside the mounting frame (1) of the fixed plate (31). The miniature weighing device (33) is fixedly mounted on the fixed plate (31) and is located outside the mounting frame (1) of the fixed plate (31). The suction cup (32) and the miniature weighing device (33) are respectively mounted on both sides of the fixed plate (31).

2. The quick installation and positioning structure of the integrated mold-holding plate according to claim 1, characterized in that: The mounting frame (1) has a stepped structure inside.

3. The quick installation and positioning structure of the integrated mold-holding plate according to claim 1, characterized in that: The mounting frame (1) has a pair of insertion holes (4) on each of its four sides away from the mounting plate (31).

4. The quick installation and positioning structure of the integrated mold-holding plate according to claim 1, characterized in that: The mounting frame (1) has a pair of external access holes (5) on each of its four sides away from the mounting plate (31).

5. The quick installation and positioning structure of the integrated mold-holding plate according to claim 1, characterized in that: The mounting frame (2) includes a mounting box (21) and a battery assembly (22). The mounting box (21) is located at the center of the cross of the mounting frame (2), and the battery assembly (22) is fixedly mounted on the mounting box (21).

6. The quick installation and positioning structure of the integrated mold-holding plate according to claim 5, characterized in that: The mounting bracket (2) also includes mounting box fixing holes (23), and four sets of mounting box fixing holes (23) are provided. The battery assembly (22) is fixedly mounted on the mounting box (21) through the mounting box fixing holes (23).

7. The quick installation and positioning structure of the integrated mold-holding plate according to claim 5, characterized in that: The mounting bracket (2) also includes a controller (24), which is fixedly mounted on the mounting box (21) and fixedly mounted on the back of the battery assembly (22).

8. The quick installation and positioning structure of the integrated mold-holding plate according to claim 1, characterized in that: A damping cylinder is provided on the fixed plate (31), and the suction cup (32) is mounted on the fixed plate (31) through the damping cylinder.

9. The quick installation and positioning structure of the integrated mold-holding plate according to claim 1, characterized in that: The fixing plate (31) also includes a fixing bolt (331), a fixing groove (332), a damping spring (333), an arc-shaped bevel (334), and a gravity monitoring component (335) on one side of the micro weighing device (33). The fixing plate (31) is fixed on the mounting frame (1) by the fixing bolt (331). The fixing groove (332) is located on the side close to the mounting frame (1). The two sets of fixing grooves (332) are a pair. Each pair of fixing grooves (332) is arranged in parallel. The damping spring (333) is located in the fixing groove (332). The arc-shaped bevel (334) is located at the movable end of the damping spring (333). The gravity monitoring component (335) is located in the arc-shaped bevel (334).