A multi-specification combined integrated tile
Patent Information
- Application Number
- CN202522075333.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-26
AI Technical Summary
现有的瓷砖生产中，一种规格尺寸的瓷砖对应一种模具，多规格生产就需要频繁更换模具，且闲置的模具占用仓储空间，不同规格需单独进行坯体转运、检验、包装，工序分散，人工成本高；窑炉频繁启停，能耗浪费严重
[0014]相较于现有技术，本实用新型至少包括以下优点：1.本实用新型通过多种规格一体生产、拼接缝位置预设切割凹槽，施工时，只需沿切割凹槽直接切割，即可得到尺寸匹配，拼接缝对齐的瓷砖，确保施工时的拼接效果，解决传统施工时需要对瓷砖现场测量、计算切割尺寸的问题。2.本实用新型由多种规格拼接形成一体的结构，只需要一种模具，极大程度降低模具更换频率，且降低了多种单一规格瓷砖单独生产带来的成本高问题。3.切割方法的不同，可以得到不同规格的瓷砖，使本实用新型使用更加灵活。
Smart Images
Figure CN224648047U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic tile technology, and in particular to an integrated ceramic tile with multiple specifications. Background Technology
[0002] Ceramic tiles, also known as ceramic bricks, are a widely used building decoration material. In existing ceramic tile production, each size and specification corresponds to a single mold. Producing multiple specifications requires frequent mold changes, and idle molds occupy storage space. Different specifications require separate handling of the raw materials, inspection, and packaging, resulting in fragmented processes and high labor costs. Frequent kiln start-ups and shutdowns also lead to significant energy waste. Therefore, this invention proposes a multi-specification integrated ceramic tile, combining multiple specifications for integrated production, reducing mold change frequency and mitigating the high costs associated with producing multiple single-specification tiles individually. Utility Model Content
[0003] In view of this, the purpose of this utility model is to provide an integrated ceramic tile with multiple specifications to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model adopts the following technical solution:
[0005] A multi-specification integrated ceramic tile includes a tile body with crisscrossing splicing lines dividing the tile body into one first-specification tile, two second-specification tiles, one third-specification tile, and two fourth-specification tiles. The first-specification and third-specification tiles are rectangular, while the second-specification and fourth-specification tiles are square. Cutting grooves are provided at the splicing lines.
[0006] Furthermore, the tile body has a rectangular structure, wherein the first-sized tile is located on one side of the tile body, two second-sized tiles are spliced together, and one of the second-sized tiles is spliced to the long side of the first-sized tile, the third-sized tile is placed on top of the second-sized tile near the first-sized tile, and its long side is spliced to the second-sized tile, its short side is spliced to the first-sized tile, and two fourth-sized tiles are spliced together, and one of the fourth-sized tiles is spliced to the short side of the third-sized tile.
[0007] Furthermore, the size of the tile body is 60cm×120cm; the size of the first specification tile is 40cm×60cm; the size of the second specification tile is 40cm×40cm; the size of the third specification tile is 20cm×40cm; and the size of the fourth specification tile is 20cm×20cm.
[0008] Furthermore, the longitudinal cross-section of the cutting groove is an arc-shaped structure with the opening facing upwards.
[0009] Furthermore, the width of the cutting groove is 10-20mm.
[0010] Furthermore, the depth of the cutting groove accounts for 50%-75% of the thickness of the tile body.
[0011] Furthermore, the top edges of the first-size, second-size, third-size, and fourth-size tiles, as well as the tile body, are respectively provided with shallow grooves with patterns on both sides of the top of the cutting groove.
[0012] Furthermore, the back of the tile body is provided with raised texture, which avoids the back position corresponding to the cutting groove.
[0013] Beneficial effects
[0014] Compared to existing technologies, this utility model has at least the following advantages: 1. This utility model uses integrated production of multiple specifications and pre-cut grooves at the joint positions. During construction, tiles with matching dimensions and aligned joints can be obtained simply by cutting along the grooves, ensuring a good splicing effect during construction and solving the problem of needing to measure and calculate the cutting dimensions of tiles on-site during traditional construction. 2. This utility model uses a structure formed by splicing multiple specifications into one piece, requiring only one mold, greatly reducing the frequency of mold changes and the high cost caused by producing multiple single-specification tiles separately. 3. Different cutting methods can yield tiles of different specifications, making this utility model more flexible in use. Attached Figure Description
[0015] Figure 1 This is a front structural diagram of the present invention.
[0016] Figure 2 This is a schematic diagram of the back structure of this utility model.
[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the splicing line of this utility model.
[0018] The diagram is labeled as follows: 100 - Tile body; 1 - First size tile; 2 - Second size tile; 3 - Third size tile; 4 - Fourth size tile; 5 - Cut groove; 6 - Shallow groove with pattern; 7 - Area without raised pattern; 8 - Raised pattern; a - Thickness of tile body; b - Depth of cut groove; c - Width of cut groove. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, a detailed description is provided below in conjunction with the accompanying drawings and specific embodiments. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0020] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0022] See Figures 1-3A multi-specification integrated ceramic tile includes a tile body 100, which is rectangular in structure and measures 60cm × 120cm. The tile body 100 has crisscrossing splicing lines dividing it into one first-specification tile 1, two second-specification tiles 2, one third-specification tile 3, and two fourth-specification tiles 4. The first-specification tile 1 and the third-specification tile 3 are rectangular, with the first-specification tile 1 measuring 40cm × 60cm and the third-specification tile 3 measuring 20cm × 40cm. The second-specification tiles 2 and the fourth-specification tiles 4 are square, with the second-specification tiles measuring 40cm × 40cm and the fourth-specification tiles measuring 20cm × 20cm. The first-specification tile 1 is located on the right side of the tile body 100, and the two second-specification tiles 2 are joined together and located to the left of the first-specification tile 1. The right-side second-specification tile 2 is joined to the left long side of the first-specification tile 1, and the short side of the first-specification tile 1 and the side length of the second-specification tile 2 are on the same straight line. The third-size tile 3 is placed on top of the second-size tile 2, which is close to the first-size tile 1, with its long side joined to the second-size tile 2 and its short side joined to the first-size tile 1. Two fourth-size tiles 4 are joined together and located on top of the second-size tile 2 on the left, while the fourth-size tile 4 on the right is joined to the short side of the third-size tile 3.
[0023] A cutting groove 5 is provided at the splicing line position. The longitudinal cross-section of the cutting groove 5 is an upward-opening arc-shaped structure. The width c of the cutting groove is 10-20mm. The depth b of the cutting groove accounts for 50%-75% of the thickness a of the tile body. In this embodiment, the width c of the cutting groove is 2cm, the thickness a of the tile body is 9.8mm, and the depth b of the cutting groove is 7mm. The top edges of the first specification tile 1, the second specification tile 2, the third specification tile 3, and the fourth specification tile 4, as well as the tile body 100, are respectively provided with shallow patterned grooves 6 on both sides of the top opening of the cutting groove 5.
[0024] The back of the tile body 100 is provided with raised texture 8, which avoids the back position corresponding to the cutting groove 5, forming a texture-free area 7, reducing the probability of the tile cracking at the cutting groove 5 position.
[0025] In practical implementation, since this utility model is a structure formed by splicing together multiple specifications, only one mold is needed, which greatly reduces the frequency of mold replacement. Furthermore, since multiple specifications of tiles are produced simultaneously using one mold, the high cost problem caused by producing multiple single specifications of tiles separately is reduced.
[0026] In practical use, construction workers use the cutting blade of the cutting machine to cut along the cutting groove 5 according to the required tile size. The arc-shaped curve of the cutting groove 5 guides the cutting blade, causing it to move naturally towards the bottom of the groove. Different cutting methods can yield tiles of different sizes. For example, cutting the first-size tile 1 yields 40cm×60cm and 40cm×80cm tiles. The 40cm×80cm tile can be further cut into 40cm×80cm and 20cm×80cm tiles; or two fourth-size tiles can be combined with one second-size tile to form a 40cm×60cm tile, and a third-size tile can be combined with one second-size tile to form a 40cm×60cm tile. Cutting the tile along the cutting groove 5 retains part of the arc-shaped structure of the groove on both sides, which disperses impact force, reduces the risk of chipping or glaze loss at the tile edges, and facilitates the filling of grout, reducing the probability of grout overflowing onto the tile surface.
[0027] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A multi-specification combined integrated ceramic tile, characterized in that, The device includes a tile body with crisscrossing splicing lines that divide the tile body into one first-size tile, two second-size tiles, one third-size tile, and two fourth-size tiles. The first-size and third-size tiles are rectangular, while the second-size and fourth-size tiles are square. Cutting grooves are provided at the splicing lines.
2. The integrated ceramic tile with multiple specifications as described in claim 1, characterized in that, The tile body has a rectangular structure. The first-sized tile is located on one side of the tile body. Two second-sized tiles are joined together, with one of the second-sized tiles joined to the long side of the first-sized tile. The third-sized tile is placed on top of the second-sized tile near the first-sized tile, with its long side joined to the second-sized tile and its short side joined to the first-sized tile. Two fourth-sized tiles are joined together, with one of the fourth-sized tiles joined to the short side of the third-sized tile.
3. The integrated ceramic tile with multiple specifications as described in claim 2, characterized in that, The dimensions of the tile body are 60cm × 120cm; the dimensions of the first specification tile are 40cm × 60cm; the dimensions of the second specification tile are 40cm × 40cm; the dimensions of the third specification tile are 20cm × 40cm; and the dimensions of the fourth specification tile are 20cm × 20cm.
4. A multi-specification integrated ceramic tile according to any one of claims 1-3, characterized in that, The longitudinal cross-section of the cutting groove is an upward-opening arc-shaped structure.
5. The integrated ceramic tile with multiple specifications as described in claim 4, characterized in that, The width of the cutting groove is 10-20mm.
6. The integrated ceramic tile with multiple specifications as described in claim 4, characterized in that, The depth of the cutting groove is 50%-75% of the thickness of the tile body.
7. The integrated ceramic tile with multiple specifications as described in claim 4, characterized in that, The top edges of the first-size, second-size, third-size, and fourth-size tiles, as well as the tile body, are respectively provided with shallow grooves with patterns on both sides of the top of the cutting groove.
8. A multi-specification combined integrated ceramic tile according to claim 1, characterized in that... The back of the tile body is provided with raised texture, which avoids the back position corresponding to the cutting groove.