A feed gas compressor

CN224648706UActive Publication Date: 2026-08-18BENGBU UNITED COMPRESSOR MFG
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Patent Information

Application Number
CN202522045909.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2026-08-18
Estimated Expiration
2035-09-23

AI Technical Summary

Technical Problem

[0004]本实用新型提供一种原料气压缩机,可以解决现有技术中固定结构的散热腔,冷却介质的容纳量无法根据实际工况进行调整的问题

Benefits of technology

通过冷却介质在换热腔内的循环流动,能够快速且持续地将出气管内高温原料气的热量带出,有效降低原料气的温度,确保原料气压缩机在合适的温度环境下稳定运行,提高了设备的工作效率和可靠性。通过散热组件根据原料气温度的变化改变换热腔的容积。在原料气温度高时增大容积提升散热效率,温度低时减小容积避免冷却介质浪费,这种适配性使得设备能够适应不同工况下的散热需求,降低了能源消耗和运行成本。

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Abstract

The utility model discloses a raw material gas compressor relates to the technical field of gas compressor, including compressor body, air outlet pipe and heat dissipation subassembly, air outlet pipe is linked together with compressor body, and heat dissipation subassembly includes support, first sleeve, second sleeve, liquid inlet nozzle and liquid outlet nozzle, and support is fixedly connected with compressor body, and first sleeve is set on the outside of air outlet pipe, and second sleeve is set on the outside of first sleeve, and first sleeve is fixedly connected with support, and second sleeve is slidably connected with support, and liquid inlet nozzle is connected with first sleeve, and liquid outlet nozzle is connected with second sleeve, and first sleeve and second sleeve are left with heat exchange cavity between air outlet pipe. The volume of heat exchange cavity is changed according to the change of raw material gas temperature through heat dissipation subassembly. When raw material gas temperature is high, increase the volume and promote the heat dissipation efficiency, and when temperature is low, reduce the volume and avoid the waste of cooling medium, and the adaptability makes the equipment can adapt to the heat dissipation demand under different working conditions, and the energy consumption and operating cost are reduced.
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Description

Technical Field

[0001] This utility model relates to the technical field of gas compressors, specifically to a raw material gas compressor. Background Technology

[0002] A raw gas compressor is a device used to compress gas and is the main component of a gas source system. It converts the mechanical energy of a prime mover (usually an electric motor) into gas pressure energy, and is the gas pressure generating device for compressed air. Air compressors are similar in construction to water pumps. Most raw gas compressors are reciprocating piston type, rotary vane, or rotary screw type. Of the electrical energy consumed by an air compressor, part is used to compress the gas and produce high-pressure air, while the other part is converted into heat energy, which is contained in the compressed air and lubricating oil.

[0003] Currently, the heat dissipation methods for existing feed gas compressors on the market are relatively simple and fixed. Most heat dissipation devices use a fixed heat dissipation cavity, and the capacity of the cooling medium cannot be adjusted according to actual operating conditions. When the feed gas temperature is high, the fixed heat dissipation cavity volume may not be able to hold enough cooling medium, resulting in limited heat dissipation area, low heat dissipation efficiency, and inability to dissipate heat in time, causing the feed gas temperature to continue to rise and affecting the normal operation of the compressor. Conversely, when the feed gas temperature is low, the fixed heat dissipation cavity will hold too much cooling medium, resulting in waste of cooling medium and increased equipment operating costs. Utility Model Content

[0004] This invention provides a raw material gas compressor that solves the problem in the prior art where the cooling medium capacity of the fixed-structure heat dissipation chamber cannot be adjusted according to actual working conditions.

[0005] This utility model provides a raw material gas compressor, including a compressor body, an outlet pipe, and a heat dissipation assembly. The outlet pipe is connected to the compressor body. The heat dissipation assembly includes a bracket, a first sleeve, a second sleeve, an inlet nozzle, and an outlet nozzle. The bracket is fixedly connected to the compressor body. The first sleeve is sleeved on the outside of the outlet pipe, and the second sleeve is sleeved on the outside of the first sleeve. The first sleeve is fixedly connected to the bracket, and one end of the first sleeve abuts against the outside of the outlet pipe. The second sleeve is slidably connected to the bracket, and one end of the second sleeve abuts against the outside of the first sleeve, and the other end of the second sleeve abuts against the outside of the outlet pipe. The inlet nozzle is fixedly connected to the side of the first sleeve, and the outlet nozzle is fixedly connected to the side of the second sleeve. A heat exchange chamber is provided between the first sleeve, the second sleeve, and the outlet pipe. Both the inlet nozzle and the outlet nozzle are connected to the heat exchange chamber.

[0006] According to one embodiment of this utility model, the bracket includes a connecting seat and a guide rod. The connecting seat is fixedly connected to the compressor body, and the guide rod is fixedly connected to the connecting seat along the axial direction of the air outlet pipe. The second sleeve has a guide hole that is slidably connected to the guide rod. The bracket also includes a limiting baffle, which is fixedly connected to the end of the guide rod away from the connecting seat. The bracket also includes an adjusting screw, which is rotatably connected to the connecting seat. The second sleeve has a threaded hole that is threadedly connected to the adjusting screw. The bracket also includes an adjusting handle, one end of which is coaxially fixedly connected to the adjusting screw, and the other end of which has a recessed groove with an internal hexagonal structure. The bracket also includes anti-slip ridges, which are arranged in a circular array on the side of the adjusting handle.

[0007] According to one embodiment of this utility model, a first sealing groove is formed on the inner side of the first sleeve near the support, and a first sealing ring is embedded in the first sealing groove. One side of the first sealing ring abuts against the first sleeve, and the other side of the first sealing ring abuts against the outer side of the air outlet pipe. A second sealing groove is formed on the outer side of the first sleeve away from the support, and a second sealing ring is embedded in the second sealing groove. One side of the second sealing ring abuts against the first sleeve, and the other side of the second sealing ring abuts against the second sleeve. A third sealing groove is formed on the inner side of the second sleeve near the support, and a third sealing ring is embedded in the third sealing groove. One side of the third sealing ring abuts against the second sleeve, and the other side of the third sealing ring abuts against the first sleeve. A fourth sealing groove is formed on the outer side of the second sleeve away from the support, and a fourth sealing ring is embedded in the fourth sealing groove. One side of the fourth sealing ring abuts against the second sleeve, and the other side of the fourth sealing ring abuts against the outer side of the air outlet pipe.

[0008] The advantages of this utility model compared to the prior art are: By circulating the cooling medium within the heat exchange chamber, the heat from the high-temperature raw material gas in the outlet pipe can be quickly and continuously removed, effectively reducing the temperature of the raw material gas. This ensures stable operation of the raw material gas compressor under suitable temperature conditions, improving the equipment's efficiency and reliability. The heat dissipation components adjust the volume of the heat exchange chamber according to changes in the raw material gas temperature. Increasing the volume when the raw material gas temperature is high enhances heat dissipation efficiency, while decreasing the volume when the temperature is low avoids wasting cooling medium. This adaptability allows the equipment to meet the heat dissipation requirements under different operating conditions, reducing energy consumption and operating costs.

[0009] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0010] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which: Figure 1 This is a three-dimensional structural diagram of a raw material gas compressor.

[0011] Figure 2 This is a three-dimensional structural diagram of the heat dissipation component in this utility model.

[0012] Figure 3 This is a three-dimensional structural diagram of the bracket in this utility model.

[0013] Figure 4 This is a three-dimensional structural cross-sectional view of the heat dissipation component in this utility model.

[0014] Figure 5 yes Figure 4 A magnified view of the local structure at point A in the middle.

[0015] Figure 6 yes Figure 4 A magnified view of the local structure at point B.

[0016] Figure 7 yes Figure 4 A magnified schematic diagram of the local structure at point C.

[0017] The reference numerals in the figures include: 1. Compressor body; 2. Outlet pipe; 3. Heat dissipation assembly; 4. Bracket; 5. First sleeve; 6. Second sleeve; 7. Liquid inlet; 8. Liquid outlet; 9. Heat exchange chamber; 10. Connecting seat; 11. Guide rod; 12. Limiting baffle; 13. Adjusting screw; 14. Adjusting handle; 15. First sealing ring; 16. Second sealing ring; 17. Third sealing ring; 18. Fourth sealing ring. Detailed Implementation

[0018] The specific embodiments of this utility model are described in detail below, but it should be understood that the protection scope of this utility model is not limited to the specific embodiments.

[0019] like Figures 1 to 4As shown, a raw material gas compressor includes a compressor body 1, an outlet pipe 2, and a heat dissipation assembly 3. The outlet pipe 2 is connected to the compressor body 1. The heat dissipation assembly 3 includes a bracket 4, a first sleeve 5, a second sleeve 6, a liquid inlet 7, and a liquid outlet 8. The bracket 4 is fixedly connected to the compressor body 1. The first sleeve 5 is sleeved on the outside of the outlet pipe 2, and the second sleeve 6 is sleeved on the outside of the first sleeve 5. The first sleeve 5 is fixedly connected to the bracket 4, and one end of the first sleeve 5 abuts against the outside of the outlet pipe 2. The second sleeve 6 is slidably connected to the bracket 4, and one end of the second sleeve 6 abuts against the outside of the first sleeve 5. The other end of the second sleeve 6 abuts against the outside of the outlet pipe 2. The liquid inlet 7 is fixedly connected to the side of the first sleeve 5, and the liquid outlet 8 is fixedly connected to the side of the second sleeve 6. A heat exchange chamber 9 is provided between the first sleeve 5, the second sleeve 6, and the outlet pipe 2. The liquid inlet 7 and the liquid outlet 8 are both connected to the heat exchange chamber 9.

[0020] External cooling media (such as cooling water, heat transfer oil, etc.) are injected into heat exchange chamber 9 through inlet 7, thereby filling heat exchange chamber 9. When heat exchange chamber 9 is filled with cooling media, high-temperature raw material gas enters outlet pipe 2 from compressor body 1. The inner wall of outlet pipe 2 is in direct contact with high-temperature raw material gas, and heat is quickly transferred to the external cooling media through the pipe wall of outlet pipe 2, causing the temperature of the cooling media to rise. The heated cooling media is then discharged from heat exchange chamber 9 through outlet 8 and enters external cooling system (such as cooling tower, cooler) to cool down. The cooled cooling media can be injected into heat exchange chamber 9 again through inlet 7 to form a circulation flow, continuously carrying away the heat in outlet pipe 2.

[0021] When the raw material gas temperature is high, the second sleeve 6 can be slid away from the first sleeve 5 to increase the volume of the heat exchange chamber 9 to accommodate more cooling medium and improve the heat dissipation area and efficiency; when the raw material gas temperature is low, the second sleeve 6 can be slid closer to the first sleeve 5 to reduce the volume of the heat exchange chamber 9, avoid waste of cooling medium, and achieve flexible adaptation of heat dissipation capacity.

[0022] The circulating flow of the cooling medium within the heat exchange chamber 9 rapidly and continuously removes heat from the high-temperature raw material gas in the outlet pipe 2, effectively reducing the gas temperature and ensuring stable operation of the raw material gas compressor under suitable temperature conditions, thus improving equipment efficiency and reliability. The heat dissipation component 3 adjusts the volume of the heat exchange chamber 9 according to changes in the raw material gas temperature. Increasing the volume when the raw material gas temperature is high enhances heat dissipation efficiency, while decreasing the volume when the temperature is low avoids wasting cooling medium. This adaptability allows the equipment to meet the heat dissipation requirements under different operating conditions, reducing energy consumption and operating costs.

[0023] According to one embodiment of the present invention, the bracket 4 includes a connecting seat 10 and a guide rod 11. The connecting seat 10 is fixedly connected to the compressor body 1, and the guide rod 11 is fixedly connected to the connecting seat 10 along the axial direction of the air outlet pipe 2. The second sleeve 6 has a guide hole that is slidably connected to the guide rod 11. The bracket 4 also includes a limiting baffle 12, which is fixedly connected to the end of the guide rod 11 away from the connecting seat 10, thereby preventing the second sleeve 6 from sliding excessively and disengaging from the guide rod 11, thus forming a safety limit.

[0024] The bracket 4 further includes an adjusting screw 13, which is rotatably connected to the connecting seat 10. The second sleeve 6 has a threaded hole that is threadedly connected to the adjusting screw 13. The bracket 4 also includes an adjusting handle 14, one end of which is coaxially fixedly connected to the adjusting screw 13, and the other end of which has a recessed groove with an internal hexagonal structure. The bracket 4 also includes anti-slip ridges, a plurality of which are arranged in a circular array on the side of the adjusting handle 14.

[0025] When the volume of heat exchange chamber 9 needs to be adjusted, the operator drives the adjusting screw 13 to rotate by turning the adjusting handle 14. The adjusting screw 13 rotates and engages with the connecting seat 10, and also engages with the threaded hole of the second sleeve 6. The thread on the adjusting screw 13 converts the rotational motion into the linear motion of the second sleeve 6: when the adjusting handle 14 is turned clockwise, the adjusting screw 13 drives the second sleeve 6 to slide along the guide rod 11 toward the connecting seat 10 (i.e., toward the first sleeve 5), thus reducing the volume of heat exchange chamber 9; when the adjusting handle 14 is turned counterclockwise, the second sleeve 6 slides along the guide rod 11 away from the connecting seat 10 (i.e., away from the first sleeve 5), thus expanding the volume of heat exchange chamber 9.

[0026] In addition, the anti-slip protrusions on the side of the adjusting handle 14 can increase the friction of the hand and prevent slippage when rotating; the internal hexagonal groove design at the end of the handle can be adapted to use an internal hexagonal wrench to assist in rotation, making it easier to operate with force when the resistance of the adjusting screw 13 is large (such as the thread getting stuck after long-term use), ensuring a smooth adjustment process.

[0027] According to one embodiment of the present invention, a first sealing groove is provided on the inner side of the first sleeve 5 near the bracket 4, and a first sealing ring 15 is embedded in the first sealing groove. One side of the first sealing ring 15 abuts against the first sleeve 5, and the other side of the first sealing ring 15 abuts against the outer side of the air outlet pipe 2. The first sealing ring 15 fills the gap between the first sleeve 5 and the air outlet pipe 2 to prevent the cooling medium from leaking from the connection between the first sleeve 5 and the air outlet pipe 2.

[0028] A second sealing groove is formed on the outer side of the first sleeve 5 away from the support 4. A second sealing ring 16 is embedded in the second sealing groove. One side of the second sealing ring 16 abuts against the first sleeve 5, and the other side of the second sealing ring 16 abuts against the second sleeve 6. A third sealing groove is formed on the inner side of the second sleeve 6 near the support 4. A third sealing ring 17 is embedded in the third sealing groove. One side of the third sealing ring 17 abuts against the second sleeve 6, and the other side of the third sealing ring 17 abuts against the first sleeve 5. The two sides of the second sealing ring 16 and the third sealing ring 17 abut against the first sleeve 5 and the second sleeve 6 respectively, forming a double seal to prevent the cooling medium from leaking from the nested gap between the first sleeve 5 and the second sleeve 6.

[0029] A fourth sealing groove is provided on the outer side of the end of the second sleeve 6 away from the bracket 4. A fourth sealing ring 18 is embedded in the fourth sealing groove. One side of the fourth sealing ring 18 abuts against the second sleeve 6, and the other side of the fourth sealing ring 18 abuts against the outer side of the air outlet pipe 2. The fourth sealing ring 18 fills the gap between the second sleeve 6 and the air outlet pipe 2 to prevent the cooling medium from leaking from the connection between the second sleeve 6 and the air outlet pipe 2.

[0030] When the second sleeve 6 slides along the bracket 4 to adjust the volume, each sealing ring will deform synchronously with the movement of the sleeve. The sealing ring is made of elastic material (such as fluororubber and nitrile rubber), which can tightly fit the contact surface of the corresponding component. Even if the position of the second sleeve 6 changes, it can still maintain a stable sealing effect, ensuring that the cooling medium in the heat exchange chamber 9 only enters and exits through the inlet nozzle 7 and the outlet nozzle 8, without any risk of leakage.

[0031] The above-disclosed embodiments are only a few specific examples of the present utility model. However, the embodiments of the present utility model are not limited thereto. Any changes that can be conceived by those skilled in the art should fall within the protection scope of the present utility model.

Claims

1. A feed gas compressor characterized by, The compressor includes a compressor body (1), an exhaust pipe (2), and a heat dissipation assembly (3). The exhaust pipe (2) is connected to the compressor body (1). The heat dissipation assembly (3) includes a bracket (4), a first sleeve (5), a second sleeve (6), an inlet (7), and an outlet (8). The bracket (4) is fixedly connected to the compressor body (1). The first sleeve (5) is fitted on the outside of the exhaust pipe (2), and the second sleeve (6) is fitted on the outside of the first sleeve (5). The first sleeve (5) is fixedly connected to the bracket (4), and one end of the first sleeve (5) is connected to the exhaust pipe (2). 2) The outer side of the first sleeve (5) is abutted, the second sleeve (6) is slidably connected to the bracket (4), one end of the second sleeve (6) is abutted to the outer side of the first sleeve (5), the other end of the second sleeve (6) is abutted to the outer side of the air outlet pipe (2), the liquid inlet (7) is fixedly connected to the side of the first sleeve (5), the liquid outlet (8) is fixedly connected to the side of the second sleeve (6), a heat exchange chamber (9) is left between the first sleeve (5) and the second sleeve (6) and the air outlet pipe (2), and the liquid inlet (7) and the liquid outlet (8) are both connected to the heat exchange chamber (9).

2. A feed gas compressor as claimed in claim 1, characterized in that The bracket (4) includes a connecting seat (10) and a guide rod (11). The connecting seat (10) is fixedly connected to the compressor body (1). The guide rod (11) is fixedly connected to the connecting seat (10) along the axial direction of the air outlet pipe (2). The second sleeve (6) has a guide hole that is slidably connected to the guide rod (11).

3. A raw material gas compressor as described in claim 2, characterized in that, The bracket (4) also includes a limiting baffle (12), which is fixedly connected to the end of the guide rod (11) away from the connecting seat (10).

4. A raw material gas compressor as described in claim 2, characterized in that, The bracket (4) also includes an adjusting screw (13), which is rotatably connected to the connecting seat (10), and the second sleeve (6) has a screw hole that is threadedly connected to the adjusting screw (13).

5. A raw material gas compressor as described in claim 4, characterized in that, The bracket (4) also includes an adjusting handle (14), one end of which is coaxially fixedly connected to the adjusting screw (13), and the other end of which is provided with a recessed groove in the form of an internal hexagonal structure.

6. A raw material gas compressor as described in claim 5, characterized in that, The bracket (4) also includes anti-slip ridges, which are provided in a plurality of units and arranged in a ring array on the side of the adjusting handle (14).

7. A raw material gas compressor as described in claim 1, characterized in that, The first sleeve (5) has a first sealing groove on the inner side of one end near the bracket (4), and a first sealing ring (15) is embedded in the first sealing groove. One side of the first sealing ring (15) abuts against the first sleeve (5), and the other side of the first sealing ring (15) abuts against the outer side of the air outlet pipe (2).

8. A raw material gas compressor as described in claim 1, characterized in that, The first sleeve (5) has a second sealing groove on the outer side of the end away from the bracket (4), and a second sealing ring (16) is embedded in the second sealing groove. One side of the second sealing ring (16) abuts against the first sleeve (5), and the other side of the second sealing ring (16) abuts against the second sleeve (6).

9. A raw material gas compressor as described in claim 1, characterized in that, The second sleeve (6) has a third sealing groove on the inner side of one end near the bracket (4), and a third sealing ring (17) is embedded in the third sealing groove. One side of the third sealing ring (17) abuts against the second sleeve (6), and the other side of the third sealing ring (17) abuts against the first sleeve (5).

10. A raw material gas compressor as described in claim 1, characterized in that, The second sleeve (6) has a fourth sealing groove on the outer side of the end away from the bracket (4), and a fourth sealing ring (18) is embedded in the fourth sealing groove. One side of the fourth sealing ring (18) abuts against the second sleeve (6), and the other side of the fourth sealing ring (18) abuts against the outer side of the air outlet pipe (2).