A cantilevered truss

Abstract

A kind of cantilever truss, with sampler cooperation carries out the automatic random sampling of comminuted material, comprising: truss track;Main frame, connect with the truss track, and move along the truss track;Cantilever beam mechanism, it is installed on the main frame, the length extension direction of the cantilever beam mechanism is perpendicular to the truss track;Sampling translation mechanism, it is installed on the cantilever beam mechanism, and move along the length direction of the cantilever beam mechanism;The sampler is installed on the sampling translation mechanism, and is driven along the length direction of the cantilever beam mechanism by the using translation mechanism;And truss control mechanism, connect with the main frame, sampling translation mechanism and sampler respectively.The utility model can be installed in limited ground space, while guaranteeing structure rigidity, carries sampler and carries out the automatic random material sampling structure simple of comminuted material, installation, operation and maintenance are convenient, can be adjusted according to working load, working range.

Description

Technical Field

[0001] This utility model relates to sampling technology for crushed materials, and in particular to a cantilever truss for use in conjunction with a sampling machine to achieve automatic random sampling of crushed materials. Background Technology

[0002] For sampling of crushed materials such as coal and ore that are stockpiled or transported by vehicles, existing technologies use a gantry truss mechanism to carry the sampler across the material pile or train / truck carriage. Random quantitative sampling of the stockpiled and transported materials is carried out by the movement of the truss and the sampler. However, the gantry truss mechanism requires long passageways on both sides of the stockpiled materials or train / truck carriages for installation, which takes up more ground space. It is not suitable for installing and using the gantry truss mechanism in narrow ground conditions or limited spaces. Therefore, there is an urgent need for a truss structure that can overcome the above-mentioned defects as a supplement for material sampling sites. Utility Model Content

[0003] The technical problem to be solved by this utility model is to address the above-mentioned deficiencies of the prior art by providing a cantilever truss for use in conjunction with a sampler to achieve automatic random sampling of crushed materials.

[0004] To achieve the above objectives, this utility model provides a cantilever truss, wherein the cantilever truss, in conjunction with a sampler, performs automatic random sampling of pulverized materials, including:

[0005] Truss track;

[0006] The main frame is connected to the truss track and moves along the truss track;

[0007] A cantilever beam mechanism is mounted on the main frame, and the length extension direction of the cantilever beam mechanism is perpendicular to the truss track.

[0008] A sampling translation mechanism is mounted on the cantilever beam mechanism and moves along the length of the cantilever beam mechanism; the sampler is mounted on the sampling translation mechanism and moves along the length of the cantilever beam mechanism via the sampling translation mechanism; and

[0009] The truss control mechanism is connected to the main frame, the sampling translation mechanism, and the sampler, respectively.

[0010] In the aforementioned cantilever truss, the truss track includes a bottom track, a track foundation steel beam, and an anti-tipping track. The track foundation steel beam is installed on a ground foundation, and the bottom track is installed on the track foundation steel beam. The anti-tipping track is installed on the outside of the bottom track.

[0011] In the aforementioned cantilever truss, the main frame includes a support frame and a drive support component installed at the bottom of the support frame. The drive support component includes a drive element, a bottom support roller, and a support roller axle sprocket. The drive element is connected to the support roller axle sprocket, the support roller axle sprocket is connected to the bottom support roller, and the bottom support roller is connected to the bottom track. The drive element drives the bottom support roller to roll along the bottom track and moves the support frame.

[0012] In the aforementioned cantilever truss, the driving component includes a drive motor, a drive sprocket, and a support roller drive chain. The drive motor is connected to the drive sprocket, and the drive sprocket is connected to the support roller shaft sprocket via the support roller drive chain.

[0013] In the aforementioned cantilever truss, the main frame further includes anti-tipping plates, which are installed at both ends of the bottom of the support. The lower part of the anti-tipping plate is provided with an opening that matches the shape of the end face of the bottom track. The anti-tipping plate is fastened to the bottom track through the opening, and there is a gap between the inner wall of the opening and the bottom track.

[0014] In the aforementioned cantilever truss, the main frame further includes an anti-tipping roller mechanism, which is installed on both sides of the support. The rollers of the anti-tipping roller mechanism contact the lower rail surface of the anti-tipping track and roll along the lower rail surface of the anti-tipping track.

[0015] The aforementioned cantilever truss, wherein the cantilever beam mechanism includes a cantilever steel beam, an upper guide rail for the steel beam, a lower guide rail for the steel beam, and a steel beam rack. Two cantilever steel beams are installed horizontally and parallel to each other on the upper part of the support. The upper guide rail and the lower guide rail are installed parallel to each other on the inner side of each cantilever steel beam. The steel beam rack is installed on the side of one of the cantilever steel beams. The sampling translation mechanism is connected to the steel beam rack.

[0016] In the aforementioned cantilever truss, the sampling translation mechanism includes a sampling mounting plate, translation rollers, a translation drive component, and a translation guide constraint roller. The translation drive component is connected to the steel beam rack. The sampling mounting plate is mounted on the upper guide rail and the lower guide rail of the steel beam via the translation rollers and the translation guide constraint roller. The translation rollers are in contact with the upper guide rail surface and the side guide rail surface of the upper guide rail of the steel beam, respectively. The translation guide constraint roller is in contact with the lower guide rail surface of the lower guide rail of the steel beam. The sampling machine is located between the sampling mounting plates.

[0017] In the aforementioned cantilever truss, the translation drive component includes a translation motor, a reducer, and a translation gear. The translation motor is connected to the translation gear via the reducer, and the translation gear meshes with the steel beam rack.

[0018] The aforementioned cantilever truss, wherein the main frame further includes cantilever reinforcement components, including a diagonal bracing beam adjustment seat, a first cantilever diagonal bracing beam, a second cantilever diagonal bracing beam, and a cantilever beam connector. One end of the first and second cantilever diagonal bracing beams is connected to the cantilever beam connector via connecting pins, and the cantilever beam connector is connected to the support. The other end of the first and second cantilever diagonal bracing beams is connected to the diagonal bracing beam adjustment seat via connecting pins. The diagonal bracing beam adjustment seat is mounted on the support, and the diagonal bracing beam adjustment seat has multiple pin hole positions.

[0019] The beneficial effects of this utility model are as follows:

[0020] This utility model integrates various parts of a cantilever truss, allowing for installation in limited ground space while maintaining structural rigidity. It can accommodate a sampling machine, enabling random sampling of crushed materials via an automatic control system or manual operation controller. This allows for automatic random sampling of crushed materials such as coal and ore piled on the side or mounted on a vehicle. The cantilever truss has a simple structure, is easy to install, operate, and maintain, and can be customized to suit different workloads and operating ranges.

[0021] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0023] Figure 2 for Figure 1 Another view;

[0024] Figure 3 This is a schematic diagram of the cantilever beam mechanism and sampling translation mechanism according to an embodiment of the present invention;

[0025] Figure 4 for Figure 3 Another view;

[0026] Figure 5 This is a schematic diagram of a truss track structure according to an embodiment of the present invention.

[0027] Among them, the attached reference numerals

[0028] 1 main rack

[0029] 11 supports

[0030] 12 drive support components

[0031] 121 drive unit

[0032] 122 Bottom Support Roller

[0033] 123 Support roller shaft sprocket

[0034] 124 support roller drive chain

[0035] 13 Anti-tipping ramps

[0036] 14 Anti-tipping roller mechanism

[0037] 15 Cantilever Reinforcement Components

[0038] 151 Cable-stayed Reinforced Beam Adjustment Seat

[0039] 152 First Cantilever Cable-Stayed Reinforced Beam

[0040] 153 Second Cantilever Cable-Stayed Reinforced Beam

[0041] 154 cantilever beam connector

[0042] 155 connecting pin

[0043] 2. Cantilever beam mechanism

[0044] 21 cantilever steel beams

[0045] 22 steel beam upper guide rail

[0046] 23 steel beam rack

[0047] 24 steel beam lower guide rail

[0048] 3 Sampling Translation Mechanism

[0049] 31 Sampling Mounting Plate

[0050] 32 translation rollers

[0051] 33 Translation drive components

[0052] 34 translational guide constraint rollers

[0053] 4-truss track

[0054] 41 Bottom Track

[0055] 42 Track Foundation Steel Beam

[0056] 43 Anti-tipping rails

[0057] 5. Truss Control Mechanism

[0058] 6 sampling machines Detailed Implementation

[0059] The structural and working principles of the present invention will be described in detail below with reference to the accompanying drawings:

[0060] See Figure 1 and Figure 2 , Figure 1 This is a structural schematic diagram of an embodiment of the present invention. Figure 2 for Figure 1 Another view. The cantilever truss of this utility model, in conjunction with the sampler 6, performs automatic random sampling of crushed materials, including: a truss track 4; a main frame 1, connected to the truss track 4 and moving along the truss track 4; a cantilever beam mechanism 2, mounted on the main frame 1, the length extension direction of the cantilever beam mechanism 2 being perpendicular to the truss track 4; a sampling translation mechanism 3, mounted on the cantilever beam mechanism 2 and moving along the length direction of the cantilever beam mechanism 2; the sampler 6, mounted on the sampling translation mechanism 3, and driven by the sampling translation mechanism to move along the length direction of the cantilever beam mechanism 2; and a truss control mechanism 5, connected to the main frame 1, the sampling translation mechanism 3, and the sampler 6 respectively.

[0061] In this embodiment, the main frame 1 includes a bracket 11 and a drive support component 12 mounted on the bottom of the bracket 11. The drive support component 12 includes a drive element 121, a bottom support roller 122, and a support roller shaft sprocket 123. The drive element 121 is connected to the support roller shaft sprocket 123, the support roller shaft sprocket 123 is connected to the bottom support roller 122, and the bottom support roller 122 is connected to the bottom track 41. The drive element 121 drives the bottom support roller 122 to roll along the bottom track 41 and moves the bracket 11. The drive element 121 includes a drive motor, a drive sprocket, and a support roller drive chain 124. The drive motor is connected to the drive sprocket, and the drive sprocket is connected to the support roller shaft sprocket 123 via the support roller drive chain 124.

[0062] The main frame 1 in this embodiment also includes anti-tipping plates 13, which are installed at both ends of the bottom of the support 11. The lower part of the anti-tipping plate 13 is provided with an opening that matches the shape of the end face of the bottom track 41. The anti-tipping plate 13 is fastened to the bottom track 41 through the opening, and there is a gap between the inner wall of the opening and the bottom track 41. The main frame 1 also includes an anti-tipping roller mechanism 14, which is installed on both sides of the support 11. The rollers of the anti-tipping roller mechanism 14 contact the lower rail surface of the anti-tipping track 43 and roll along the lower rail surface of the anti-tipping track 43.

[0063] The main frame 1 in this embodiment further includes a cantilever reinforcement component 15, comprising a diagonal bracing beam adjustment seat 151, a first cantilever diagonal bracing beam 152, a second cantilever diagonal bracing beam 153, and a cantilever beam connector 154. One end of the first cantilever diagonal bracing beam 152 and the second cantilever diagonal bracing beam 153 are respectively connected to the cantilever beam connector 154 via connecting pins 155, and the cantilever beam connector 154 is connected to the bracket 11. The other end of the first cantilever diagonal bracing beam 152 and the second cantilever diagonal bracing beam 153 are respectively connected to the diagonal bracing beam adjustment seat 151 via connecting pins 155. The diagonal bracing beam adjustment seat 151 is mounted on the bracket 11, and the diagonal bracing beam adjustment seat 151 is provided with multiple pin hole positions.

[0064] See Figure 3 and Figure 4 , Figure 3 This is a schematic diagram of the cantilever beam mechanism 2 and the sampling translation mechanism 3 according to an embodiment of the present invention. Figure 4 for Figure 3 Another view. The cantilever beam mechanism 2 in this embodiment includes a cantilever steel beam 21, an upper guide rail 22, a lower guide rail 24, and a steel beam rack 23. Two cantilever steel beams 21 are installed horizontally and parallel to each other on the upper part of the support 11. The upper guide rail 22 and the lower guide rail 24 are installed parallel to each other on the inner side of each cantilever steel beam 21. The steel beam rack 23 is installed on the side of one of the cantilever steel beams 21. The sampling translation mechanism 3 is connected to the steel beam rack 23.

[0065] The sampling translation mechanism 3 in this embodiment includes a sampling mounting plate 31, translation rollers 32, a translation drive component 33, and a translation guide constraint roller 34. The translation drive component 33 is connected to the steel beam rack 23. The sampling mounting plate 31 is mounted on the upper guide rail 22 and the lower guide rail 24 of the steel beam via the translation rollers 32 and the translation guide constraint roller 34. The translation rollers 32 are in contact with the upper guide rail surface and the side guide rail surface of the upper guide rail 22, respectively. The translation guide constraint roller 34 is in contact with the lower guide rail surface of the lower guide rail 24. The sampling machine 6 is located between the sampling mounting plates 31. The translation drive component 33 includes a translation motor, a reducer, and a translation gear. The translation motor is connected to the translation gear via the reducer, and the translation gear meshes with the steel beam rack 23.

[0066] See Figure 5 , Figure 5This is a schematic diagram of the truss track 4 according to an embodiment of the present invention. The truss track 4 in this embodiment includes a bottom track 41, a track foundation steel beam 42, and an anti-tipping track 43. The track foundation steel beam 42 is installed on a ground foundation, and the bottom track 41 is installed on the track foundation steel beam 42; the anti-tipping track 43 is installed on the outside of the bottom track 41.

[0067] This utility model can be installed in a narrow area, equipped with a sampler 6, to automatically and randomly sample crushed materials such as coal and ore piled on the side or loaded on a vehicle. The cantilever truss can be automatically moved horizontally along the ground track by an automatic control system or a manual operation controller through the truss control mechanism 5. The sampler 6 can be moved laterally along the straight track on the cantilever beam mechanism 2. Within the reach of the movement, the lower sampling head of the sampler 6 automatically extends vertically downward to automatically sample the material on the side of the truss (which is also below the sampling head). After sampling, the sampling head retracts vertically upward, and the material sample with a certain weight moves laterally along the track of the cantilever beam mechanism 2 on the cantilever truss to the sample collection box on the other side of the truss. The material sample is placed in the sample collection box (the sample collection box transports the material sample along the conveyor line). At this point, the movement coordination between the cantilever truss and the sampling head ends, and the truss moves to the next material position to perform the same sampling process.

[0068] In one embodiment of this utility model, the support 11 of the main frame 1 is preferably a main steel beam structure, equipped with truss bottom support rollers 122, which roll along the bottom rail 41 of the truss track 4 to achieve linear movement of the entire truss; due to the off-center load characteristics of the cantilever truss working load, in order to prevent the whole machine from tipping over during operation, anti-tipping plates 13 are added to both ends of the bottom of the main frame 1, and anti-tipping roller mechanisms 14 are added to both sides; the opening K3 at the lower part of the anti-tipping plate 13 is similar in shape to the end face of the bottom rail 41, that is, the opening of the anti-tipping plate 13 always engages with the bottom rail 41 without contacting the guide rail, thus playing a role in tipping protection; the upper end of the roller of the anti-tipping roller mechanism 14 contacts the lower rail surface K2 of the anti-tipping track 43, and the roller of the anti-tipping roller mechanism 14 rolls along the lower rail surface of the anti-tipping track 43 and bears the tipping force of the cantilever truss at any time, thus achieving the overall The mechanism is subjected to force balance. In addition, to meet the working load requirements, the main frame 1 and the cantilever beam mechanism 2 adopt a rigid structure. At the same time, cantilever beam connectors 154 are added to both ends of the cantilever beam mechanism 2. Connecting pins 155 connect the first cantilever diagonal bracing beam 152 and the second cantilever diagonal bracing beam 153 on both sides to the cantilever steel beam 21 and the support 11 for connection and reinforcement. The diagonal bracing beam adjustment seat 151 is used to adjust the position of the pin hole during the connection process to ensure the balance of the tension of each diagonal bracing beam. The above structure improves the overall rigidity of the cantilever truss under working load. The support roller power chain 124, support roller shaft sprocket 123, motor reducer and power sprocket constitute the power transmission to realize the movement of the truss. The truss control mechanism 5 is used to realize the motion control of the truss as a whole and the sampling machine 6 (including lateral movement and positioning) and the sampling action process control.

[0069] Two cantilever steel beams 21 of the cantilever beam mechanism 2 are installed horizontally and parallel to each other on the upper part of the main frame 1. The upper guide rails 22 of the two upper steel beams and the lower guide rails 24 of the two lower steel beams are kept parallel. A steel beam rack 23 is installed on the side of one of the cantilever steel beams 21, which meshes with the gear of the translation drive component 33 on the sampling translation mechanism 3. There are two sets of translation rollers 32 on each side of the sampling mounting plates 31 on both sides of the sampler 6. The translation rollers 32 make roller contact with the upper guide rail surface and the side guide rail surface of the upper guide rail 22 of the steel beam, respectively. At the same time, the lower guide rail 24 of the steel beam makes contact with the translation guide constraint roller 34 on the lower guide rail surface K4. That is, the above roller sets realize the vertical and horizontal constraints of the sampling translation mechanism 3. The sampler 6 installed on the sampling translation mechanism 3 can only move linearly back and forth along the cantilever beam mechanism 2, and can withstand the sampling working load (sampling rotation force, insertion force, etc.). The bottom track 41 of the truss track 4 structure is fixed on the track foundation steel beam 42 to maintain horizontality and parallelism. The track foundation steel beam 42 is fixed on the ground foundation to maintain rigid constraint. Anti-tipping track 43 is installed on its side, with the track surface facing downward and contacting the rollers of the anti-tipping roller mechanism 14 to realize the anti-tipping function of the truss.

[0070] This utility model's cantilever truss is installed on one side of the stacked or vehicle-loaded crushed materials such as coal and ore. Equipped with a sampler 6 and used in conjunction with a sample collection box and a sample delivery line, it enables fully automated sampling of materials on the side. It achieves automatic random material sampling of crushed materials such as coal and ore stacked or vehicle-loaded on the side. When crushed materials such as coal and ore are stacked on the side of the cantilever truss, or when a material transport vehicle stops its cargo compartment on the side of the truss, the motor reducer and power sprocket drive the support roller power chain 124 to transmit power to the support roller shaft sprocket 123, pulling the bottom support roller 122 of the truss to roll on the bottom track 41, thus moving the entire cantilever truss along the truss track 4. When the cantilever truss... After the entire assembly moves to the designated position and stops, the sampler 6, mounted on the sampling mounting plate 31, rotates with the translation motor reducer and gears and meshes with the steel beam rack 23 to move along the cantilever steel beam 21 to its designated position. The sampling head K1 at the bottom of the sampler 6 descends and inserts into the material to sample it. The insertion sampling process requires a certain sampling rotation force and insertion force. After the sampling head K1 completes the sampling, it moves upward and retracts back to its original position. The translation motor reducer and gears rotate, and the sampling head K1 moves along the cantilever steel beam 21 to the other side of the truss. After it is in place, the sampling head K1 descends again and releases the collected material sample into the corresponding sample collection box at the bottom. The sample collection box is then transported away, and the sampling head K1 returns to its original position to continue the next sampling process.

[0071] This utility model can be equipped with a sampling machine 6 and used in conjunction with a sample receiving box and a sample delivery conveyor line to achieve a fully automated sampling process for side materials; it can realize the function of automatic random material sampling of crushed materials such as coal and ore piled on the side or loaded on a vehicle; all parts are integrated, and the sampling work of materials at random locations is carried out through an automatic control system or a manual operation controller. This cantilever truss structure is simple, easy to install, operate and maintain, and can be serialized according to the working load and working range.

[0072] Of course, there may be other embodiments of this utility model. Without departing from the spirit and essence of this utility model, those skilled in the art can make various corresponding changes and modifications based on this utility model, but these corresponding changes and modifications should all fall within the protection scope of the appended claims of this utility model.

Claims

1. A cantilever truss, characterized in that, The cantilever truss, in conjunction with the sampler, performs automatic random sampling of pulverized materials, including: Truss track; The main frame is connected to the truss track and moves along the truss track; A cantilever beam mechanism is mounted on the main frame, and the length extension direction of the cantilever beam mechanism is perpendicular to the truss track. A sampling translation mechanism is mounted on the cantilever beam mechanism and moves along the length of the cantilever beam mechanism; the sampler is mounted on the sampling translation mechanism and moves along the length of the cantilever beam mechanism via the sampling translation mechanism; and The truss control mechanism is connected to the main frame, the sampling translation mechanism, and the sampler, respectively.

2. The cantilever truss as described in claim 1, characterized in that, The truss track includes a bottom track, a track foundation steel beam, and an anti-tipping track. The track foundation steel beam is installed on a ground foundation, and the bottom track is installed on the track foundation steel beam. The anti-tipping track is installed on the outside of the bottom track.

3. The cantilever truss as described in claim 2, characterized in that, The main frame includes a bracket and a drive support component installed at the bottom of the bracket. The drive support component includes a drive element, a bottom support roller, and a support roller shaft sprocket. The drive element is connected to the support roller shaft sprocket, the support roller shaft sprocket is connected to the bottom support roller, and the bottom support roller is connected to the bottom track. The drive element drives the bottom support roller to roll along the bottom track and moves the bracket.

4. The cantilever truss as described in claim 3, characterized in that, The driving component includes a drive motor, a drive sprocket, and a support roller drive chain. The drive motor is connected to the drive sprocket, and the drive sprocket is connected to the support roller shaft sprocket through the support roller drive chain.

5. The cantilever truss as described in claim 3, characterized in that, The main frame also includes anti-tipping plates, which are installed at both ends of the bottom of the bracket. The lower part of the anti-tipping plate is provided with an opening that matches the shape of the end face of the bottom track. The anti-tipping plate is fastened to the bottom track through the opening, and there is a gap between the inner wall of the opening and the bottom track.

6. The cantilever truss as described in claim 3, characterized in that, The main frame also includes an anti-tipping roller mechanism, which is installed on both sides of the bracket. The rollers of the anti-tipping roller mechanism are in contact with the lower rail surface of the anti-tipping track and roll along the lower rail surface of the anti-tipping track.

7. The cantilever truss as described in claim 3, characterized in that, The cantilever beam mechanism includes a cantilever steel beam, an upper guide rail, a lower guide rail, and a rack. Two cantilever steel beams are installed horizontally and parallel to each other on the upper part of the support. The upper guide rail and the lower guide rail are installed parallel to each other on the inner side of each cantilever steel beam. The rack is installed on the side of one of the cantilever steel beams. The sampling translation mechanism is connected to the rack.

8. The cantilever truss as described in claim 7, characterized in that, The sampling translation mechanism includes a sampling mounting plate, translation rollers, a translation drive component, and a translation guide constraint roller. The translation drive component is connected to the steel beam rack. The sampling mounting plate is mounted on the upper guide rail and the lower guide rail of the steel beam via the translation rollers and the translation guide constraint roller. The translation rollers are in contact with the upper guide rail surface and the side guide rail surface of the upper guide rail of the steel beam, respectively. The translation guide constraint roller is in contact with the lower guide rail surface of the lower guide rail of the steel beam. The sampler is located between the sampling mounting plates.

9. The cantilever truss as described in claim 8, characterized in that, The translation drive component includes a translation motor, a reducer, and a translation gear. The translation motor is connected to the translation gear through the reducer, and the translation gear meshes with the steel beam rack.

10. The cantilever truss as described in claim 7, characterized in that, The main frame also includes a cantilever reinforcement component, comprising a diagonal bracing beam adjustment seat, a first cantilever diagonal bracing beam, a second cantilever diagonal bracing beam, and a cantilever beam connector. One end of the first and second cantilever diagonal bracing beams is connected to the cantilever beam connector via connecting pins, and the cantilever beam connector is connected to the bracket. The other end of the first and second cantilever diagonal bracing beams is connected to the diagonal bracing beam adjustment seat via connecting pins. The diagonal bracing beam adjustment seat is mounted on the bracket and has multiple pin hole positions.

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