Energy-saving fuel oil organic heat carrier furnace
Patent Information
- Application Number
- CN202521907742.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-05
AI Technical Summary
[0002]传统燃油有机热载体炉普遍存在以下缺陷:炉体散热损失大,外表面温度高;燃烧器配风不合理,过量空气系数高,导致排烟热损失大;盘管与炉壁间易积灰,清灰需停炉拆门,维护困难等问题,为了解决上述问题,提出一种节能燃油有机热载体炉
热效率高:实测热效率达94.6%,较传统炉型提高4%以上;环保性能好:NOx排放≤150 mg/Nm³,满足最严地方标准;维护方便:炉门可全开、烟室可在线排污,无需停炉清灰;寿命长:导热油因氮封而减缓老化,炉体外表面温度≤40 ℃,改善操作环境。
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Figure CN224650012U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of heat carrier furnace technology, and in particular relates to an energy-saving fuel oil organic heat carrier furnace. Background Technology
[0002] Traditional oil-fired organic heat carrier furnaces generally suffer from the following defects: large heat loss of the furnace body and high external surface temperature; unreasonable air distribution of the burner with a high excess air coefficient, resulting in large heat loss of flue gas; easy ash accumulation between the coil and the furnace wall, requiring furnace shutdown and door removal for ash cleaning, making maintenance difficult. In order to solve the above problems, an energy-saving oil-fired organic heat carrier furnace is proposed. Utility Model Content
[0003] To address the problems existing in the prior art, this utility model provides an energy-saving fuel-fired organic heat carrier furnace with good environmental performance, convenient maintenance, online smoke discharge from the smoke chamber without the need for furnace shutdown and ash cleaning, slowed aging of heat transfer oil due to nitrogen sealing, and improved operating environment due to the furnace body exterior.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an energy-saving fuel-fired organic heat carrier furnace, comprising a horizontal cylindrical furnace body, a furnace door connected to the side of the furnace body via a hinge, a burner provided inside the furnace door, an ignition gun provided on the burner, a fire baffle wall provided inside the furnace body, a spiral coil provided on one side of the fire baffle wall, a smoke chamber provided on the other side of the fire baffle wall, a drain outlet provided at the bottom of the smoke chamber, a smoke exhaust outlet and an expansion groove provided at the top of the smoke chamber, a nano-reflective heat insulation layer provided inside the furnace body, and a vacuum insulation sleeve provided outside the furnace body.
[0005] Preferably, the nano-reflective insulation layer is composed of multiple Al2O3-SiO2 nano-reflective films and ceramic fibers.
[0006] Preferably, the vacuum insulation jacket is a double-layer stainless steel jacket with a vacuum degree ≤5×10⁻⁶ in the middle. -2 Pa, the jacket is filled with aerogel powder.
[0007] Compared with the prior art, the beneficial effects of this utility model are: High thermal efficiency: The measured thermal efficiency reaches 94.6%, which is more than 4% higher than that of traditional furnaces; Good environmental performance: NOx emissions ≤150 mg / Nm³, meeting the strictest local standards; Convenient maintenance: The furnace door can be fully opened and the smoke chamber can be discharged online without stopping the furnace for ash cleaning; Long service life: The heat transfer oil is slowed down by nitrogen sealing, and the outer surface temperature of the furnace body is ≤40 ℃, improving the operating environment. Attached Figure Description
[0008] Figure 1 This is a schematic diagram of the structure of this utility model. Detailed Implementation
[0009] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0010] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Example
[0011] See appendix Figure 1 As shown, an energy-saving fuel-fired organic heat carrier furnace includes a horizontal cylindrical furnace body 1. The furnace body 1 is connected to a furnace door 2 via a hinge on its side. A burner 3 is provided inside the furnace door 2. An ignition gun 4 is provided on the burner 3. A fire baffle 8 is provided inside the furnace body. A spiral coil 5 is provided on one side of the fire baffle 8. A smoke chamber is provided on the other side of the fire baffle 8. A drain outlet 9 is provided at the bottom of the smoke chamber. A smoke exhaust outlet 10 and an expansion groove 11 are provided at the top of the smoke chamber. A nano-reflective heat insulation layer 7 is provided inside the furnace body 1. A vacuum insulation sleeve 6 is provided outside the furnace body 1.
[0012] Preferably, the nano-reflective heat insulation layer 7 is composed of a multilayer Al2O3-SiO2 nano-reflective film and ceramic fibers.
[0013] Preferably, the vacuum insulation jacket 6 is a double-layer stainless steel jacket with a vacuum degree ≤5×10⁻⁶ in the middle. -2 Pa, the jacket is filled with aerogel powder.
[0014] Working principle: The inner wall of the furnace is covered with a nano-reflective heat insulation layer 7, which reflects the radiant heat of the flame back into the furnace; the vacuum insulation jacket 6 on the outer wall reduces heat loss to ≤1%; an expanded smoke chamber is set behind the fire baffle 8, which reduces the flow rate and causes ash particles to settle; a large-diameter sewage outlet 9 is set at the bottom of the smoke chamber, which can realize online sewage discharge during operation.
[0015] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description. Therefore, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model, and no reference numerals in the claims should be construed as limiting the scope of the claims.
[0016] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An energy-saving fuel-fired organic heat carrier furnace, comprising a horizontal cylindrical furnace body, characterized in that: The furnace body is connected to the furnace door via a hinge on its side. A burner is located inside the furnace door, and an ignition gun is mounted on the burner. A fire baffle is located inside the furnace body, with a spiral coil on one side of the fire baffle and a smoke chamber on the other side. A drain outlet is located at the bottom of the smoke chamber, and a smoke exhaust outlet and an expansion groove are located at the top of the smoke chamber. A nano-reflective heat insulation layer is located inside the furnace body, and a vacuum insulation sleeve is located outside the furnace body.
2. The energy-saving fuel-fired organic heat carrier furnace according to claim 1, characterized in that: The nano-reflective insulation layer is composed of multiple Al2O3-SiO2 nano-reflective films and ceramic fibers.
3. The energy-saving fuel-fired organic heat carrier furnace according to claim 1, characterized in that: The vacuum insulation jacket is a double-layer stainless steel jacket with a vacuum degree ≤5×10⁻⁶ in the middle. -2 Pa, the jacket is filled with aerogel powder.