A baking apparatus for inductor production
Patent Information
- Application Number
- CN202521982129.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0003]上述现有的电感器烘烤装置在实际使用中,申请人发现:烘烤上下料时需要将上一批电感冷却后再下料,然后再重新上料,上下料时间长,影响电感连续烘烤加工作业,降低加工效率低
1、本实用新型中,当处于烘烤腔内网格托板上的电感器加热结束后,通过的步进电机带动隔板转动180度,从而将处于烘烤腔内的网格托板转入到冷却腔,同时冷却腔内放置有电感器的网格托板会转入到烘烤腔,此时处于烘烤腔的电感器进行会进行加热烘烤,处于冷却腔的电感器通过风冷结构对其快速冷却,且冷却后对冷却腔内的电感下料,然后重新上料,然后当烘烤腔内的电感器加热好后,然后重复上述操作,进而实现连续烘干加工,提高电感器烘烤加工效率。
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Figure CN224650135U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of inductor baking technology, specifically a baking device for inductor production. Background Technology
[0002] Inductors are common electronic components used to store and release electrical energy. During inductor production, baking ovens are used to treat them, improving product quality and performance. A baking oven involves placing the inductor in a specific oven for heat treatment. The purpose of this technology is to remove impurities, volatile substances, and moisture from the inductor's interior, thereby improving its electrical characteristics and stability. For example, the inductor baking equipment disclosed in announcement number CN221593357U.
[0003] In actual use, the applicant found that the existing inductor baking device required the previous batch of inductors to be cooled before unloading and then reloading, which resulted in long loading and unloading times, affected the continuous baking and processing of inductors, and reduced processing efficiency.
[0004] To address the aforementioned problems, a baking apparatus for inductor production is provided. Utility Model Content
[0005] The purpose of this utility model is to provide a baking device for inductor production in order to solve the problems mentioned above.
[0006] The technical solution adopted by this utility model is as follows: a baking equipment for inductor production, including a base frame, an inductor baking oven mounted on the base frame, a partition plate rotatably mounted inside the baking oven, a self-locking stepper motor fixedly mounted on the top of the baking oven, the stepper motor being connected to the partition plate via an output shaft, the partition plate dividing the interior of the baking oven into a baking cavity and a cooling cavity, and multiple grid trays fixedly connected to both sides of the partition plate; The oven has two air inlet pipes fixedly connected to its rear side, and the outer wall of the oven located at the air inlet pipes has multiple air inlet holes from top to bottom. The air inlet holes connect the air inlet pipes to the baking cavity. The lower part of the air inlet pipes is connected to a main air supply pipe. A fan is installed on the air inlet side of the main air supply pipe. The bottom of the fan is fixedly installed on the base frame. A heating box is installed on the main air supply pipe on the air outlet side of the fan. An electric heating wire is installed inside the heating box. The oven has an air inlet at the lower front side that communicates with the cooling chamber. A heat dissipation pipe that communicates with the cooling chamber is fixedly connected to the bottom of the oven, and a cooling fan is installed inside the heat dissipation pipe.
[0007] In a preferred embodiment, the top of the baking oven is fixedly connected to an exhaust pipe communicating with the baking cavity.
[0008] In a preferred embodiment, the front side of the baking oven is provided with an inlet / outlet that communicates with the cooling chamber, and a door hinged to the baking oven is provided at the inlet / outlet.
[0009] In a preferred embodiment, a sealing gasket is fixedly installed around the perimeter of the partition.
[0010] In a preferred embodiment, a filter screen is installed at the air inlet end of the main air supply duct.
[0011] In a preferred embodiment, a filter screen 2, which is fixedly installed on the baking oven, is provided at the air inlet.
[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: 1. In this utility model, after the inductor on the grid tray in the baking cavity has finished heating, the stepper motor drives the partition to rotate 180 degrees, thereby transferring the grid tray in the baking cavity into the cooling cavity. At the same time, the grid tray containing the inductor in the cooling cavity will be transferred into the baking cavity. At this time, the inductor in the baking cavity will be heated and baked, while the inductor in the cooling cavity will be rapidly cooled by the air-cooling structure. After cooling, the inductor in the cooling cavity will be unloaded and then reloaded. After the inductor in the baking cavity has finished heating, the above operation is repeated to achieve continuous drying processing and improve the baking processing efficiency of the inductor. Attached Figure Description
[0013] Figure 1 This is a simplified schematic diagram of the three-dimensional structure of this utility model.
[0014] Figure 2 This is a simplified side view of the internal structure of this utility model.
[0015] Figure 3 This is a simplified top view of the internal structure of this utility model.
[0016] Figure 4 This is a simplified three-dimensional structural diagram of the partition and grid support plate of this utility model.
[0017] Figure 5 This is a simplified three-dimensional structural diagram of the baking oven in this utility model.
[0018] The markings in the diagram are: 1-base frame, 3-baking oven, 4-partition, 5-stepper motor, 6-baking cavity, 7-cooling cavity, 8-grid tray, 9-air inlet pipe, 10-air inlet hole, 11-main air supply pipe, 12-fan, 13-heating box, 14-heating wire, 15-air inlet, 16-heat dissipation pipe, 17-heat dissipation fan, 18-exhaust pipe, 19-loading and unloading ports, 20-door, 21-sealing gasket, 22-filter screen one, 23-filter screen two. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below in conjunction with the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0020] The following will combine Figures 1-5 A baking apparatus for inductor production according to an embodiment of the present invention will be described in detail. Example:
[0021] This utility model provides a baking device for inductor production, see reference. Figures 1 to 5 As shown, the structure includes a base frame 1, on which an inductor baking oven 3 is mounted. A partition 4 is rotatably mounted inside the baking oven 3. A self-locking stepper motor 5 is fixedly mounted on the top of the baking oven 3. The stepper motor 5 is connected to the partition 4 via its output shaft. The partition 4 divides the interior of the baking oven 3 into a baking cavity 6 and a cooling cavity 7. Multiple mesh trays 8 are fixedly connected to both sides of the partition 4. In this structure, inductors are placed on the mesh trays 8. During use, after the inductors on the mesh trays 8 in the baking cavity 6 have finished heating, the stepper motor... 5 drives the partition plate 4 to rotate 180 degrees, thereby transferring the grid tray 8 in the baking chamber 6 into the cooling chamber 7. At the same time, the grid tray 8 containing the inductor in the cooling chamber 7 will also be transferred into the baking chamber 6. At this time, the inductor in the baking chamber 6 will be heated and baked, while the inductor in the cooling chamber 7 will be rapidly cooled by the air-cooling structure. After cooling, the inductor in the cooling chamber 7 will be unloaded and then reloaded. After the inductor in the baking chamber 6 is heated, the above operation will be repeated to achieve continuous drying processing and improve the baking processing efficiency of the inductor.
[0022] refer to Figures 1 to 5As shown, two air inlet pipes 9 are fixedly connected to the rear side of the baking oven 3, and multiple air inlet holes 10 are opened from top to bottom on the outer wall of the baking oven 3 located at the air inlet pipes 9. The air inlet holes 10 connect the air inlet pipes 9 to the baking cavity 6. The lower part of the air inlet pipes 9 is connected to the main air supply pipe 11. A fan 12 is installed on the air inlet side of the main air supply pipe 11. The bottom of the fan 12 is fixedly installed on the base frame 1. A heating box 13 is installed on the main air supply pipe 11 located on the air outlet side of the fan 12. An electric heating wire 14 is installed inside the heating box 13. In this structure, the fan 12 introduces external air into the main air supply pipe 11, and then heats it through the electric heating wire 14 before delivering it into the air inlet pipe 9 and into the baking oven 3 through the air inlet holes 10, thereby baking the inductor.
[0023] refer to Figure 1 As shown, the lower front part of the baking oven 3 has an air inlet 15 that communicates with the cooling chamber 7. The bottom of the baking oven 3 is fixedly connected to a heat dissipation pipe 16 that communicates with the cooling chamber 7. A cooling fan 17 is installed inside the heat dissipation pipe 16. In this structure, the air inlet 15 is used to introduce external air into the cooling chamber 7 inside the baking oven 3 for heat exchange. Then, the cooling fan 17 exhausts the heat-exchanged air from the cooling chamber 7, thereby achieving rapid air cooling of the inductor.
[0024] refer to Figures 1 to 5 As shown, the top of the baking oven 3 is fixedly connected to an exhaust pipe 18 that communicates with the baking cavity 6. This structure uses the exhaust pipe 18 to conveniently exhaust the air containing moisture in the baking cavity 6 from the baking oven 3.
[0025] refer to Figures 1 to 5 As shown, the front side of the baking oven 3 has an inlet / outlet 19 that communicates with the cooling chamber 7. A door 20 is hinged to the baking oven 3 at the inlet / outlet 19. This structure facilitates the loading and unloading of inductors using the inlet / outlet 19, and the door 20 is used to close the oven after loading.
[0026] refer to Figures 1 to 5 As shown, sealing gaskets 21 are fixedly installed around the partition 4. This structure uses sealing gaskets 21 to seal the connection between the partition 4 and the inner wall of the oven 3, thereby achieving a sealing effect.
[0027] refer to Figures 1 to 5 As shown, a filter screen 22 is installed at the air inlet of the main air supply duct 11. This structure uses the filter screen 22 to minimize the amount of dust entering the baking chamber 6.
[0028] refer to Figures 1 to 5 As shown, a filter screen 23, which is fixedly installed on the baking oven 3, is provided at the air inlet 15. This structure uses the filter screen 23 to minimize the amount of dust entering the cooling chamber 7.
[0029] It should be noted that the baking oven 3, partition 4 and oven door 20 mentioned above all have heat insulation functions, which are mainly achieved by filling the interior with heat insulation material.
[0030] The implementation principle of a baking device for inductor production according to an embodiment of this application is as follows: During use, a fan 12 draws external air into the main air supply duct 11, which is then heated by a heating wire 14 and delivered into the air inlet duct 9. The air is then fed into the baking chamber 3 through the air inlet 10 to bake the inductors. After the inductors on the grid tray 8 in the baking chamber 6 have finished heating, a stepper motor 5 drives the partition 4 to rotate 180 degrees, thereby transferring the grid tray 8 in the baking chamber 6 into the cooling chamber 7. Simultaneously, the grid tray 8 containing the inductors in the cooling chamber 7 is transferred into the baking chamber. 6. At this time, the inductors in the baking chamber 6 are heated and baked, while the inductors in the cooling chamber 7 are cooled by the air-cooling structure. The air inlet 15 is used to introduce external air into the cooling chamber 7 inside the baking oven 3 for heat exchange. Then, the heat exchanged air is discharged from the cooling chamber 7 by the cooling fan 17, thereby achieving rapid air cooling of the inductors. After cooling, the oven door 20 is opened to unload the inductors in the cooling chamber 7 and then reload them. After the inductors in the baking chamber 6 are heated, the above operation is repeated to achieve continuous drying processing and improve the baking processing efficiency of the inductors.
[0031] This specification includes any feature disclosed in any appended claims, abstract, and drawings, which, unless specifically stated otherwise, may be replaced by other equivalent or similar features. That is, unless specifically stated otherwise, each feature is merely one example of a series of equivalent or similar features.
[0032] In the description of this utility model, it should be understood that the terms "one end", "the other end", "outer side", "upper", "inner side", "horizontal", "coaxial", "center", "end", "length", "outer end", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0033] Furthermore, in the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0034] The terms used in this invention, such as “above,” “over,” “below,” and “under,” indicating spatial relative position, are for ease of explanation and to describe the relationship of one unit or feature relative to another unit or feature as shown in the accompanying drawings. The terms of spatial relative position may be intended to include different orientations of the device in use or operation other than those shown in the figures. For example, if the device in the figures is flipped, a unit described as being “below” or “under” other units or features would be located “above” other units or features. Therefore, the exemplary term “under” can encompass both above and below orientations. The device may be otherwise oriented, rotated 90 degrees, or otherwise, and the spatially related descriptive terms used herein shall be interpreted accordingly.
[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "set," "socket," "connect," "through," and "plug-in" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0036] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A baking apparatus for inductor production, comprising a base frame (1), characterized in that: An inductor baking oven (3) is installed on the base frame (1). A partition (4) is rotatably installed inside the baking oven (3). A self-locking stepper motor (5) is fixedly installed on the top of the baking oven (3). The stepper motor (5) is connected to the partition (4) through the output shaft. The partition (4) divides the interior of the baking oven (3) into a baking cavity (6) and a cooling cavity (7). Multiple grid trays (8) are fixedly connected to both sides of the partition (4). The oven (3) has two air inlet pipes (9) fixedly connected to its rear side, and the outer wall of the oven (3) located at the air inlet pipes (9) has multiple air inlet holes (10) from top to bottom. The air inlet holes (10) connect the air inlet pipes (9) to the baking cavity (6). The lower part of the air inlet pipes (9) is connected to the main air supply pipe (11). A fan (12) is installed on the air inlet side of the main air supply pipe (11). The bottom of the fan (12) is fixedly installed on the base frame (1). A heating box (13) is installed on the main air supply pipe (11) on the air outlet side of the fan (12). An electric heating wire (14) is installed inside the heating box (13). The baking oven (3) has an air inlet (15) connected to the cooling chamber (7) at the lower front side. The bottom of the baking oven (3) is fixedly connected to a heat dissipation pipe (16) connected to the cooling chamber (7), and a cooling fan (17) is installed inside the heat dissipation pipe (16).
2. The baking equipment for inductor production as described in claim 1, characterized in that: The top of the baking oven (3) is fixedly connected to an exhaust pipe (18) that communicates with the baking cavity (6).
3. The baking equipment for inductor production as described in claim 1, characterized in that: The baking oven (3) has an inlet and outlet (19) on the front side that communicates with the cooling chamber (7), and a door (20) is provided at the inlet and outlet (19) and hinged to the baking oven (3).
4. The baking equipment for inductor production as described in claim 1, characterized in that: A sealing gasket (21) is fixedly installed around the partition (4).
5. The baking equipment for inductor production as described in claim 1, characterized in that: A filter screen (22) is installed at the air inlet end of the main air supply duct (11).
6. The baking equipment for inductor production as described in claim 1, characterized in that: A filter screen (23) is fixedly installed on the baking oven (3) at the air inlet (15).
Citation Information
Patent Citations
Baking equipment for inductor production
CN221593357U