Fixed grate for a grate cooler
Patent Information
- Application Number
- CN202521752765.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-08-18
AI Technical Summary
[0002]篦冷机是一种用于水泥熟料烧成系统中的关键设备,其主要功能包括对水泥熟料进行快速冷却和输送,同时为回转窑和分解炉提供热空气,篦冷机通过将熟料铺成一定厚度的料层,并鼓入冷空气,使熟料在数分钟内从1300-1400℃骤冷到100℃以下,现有篦冷机篦板的安装方式较为复杂,难以对篦板进行快速拆装,给篦板的清理或更换工作带来不便,影响篦冷机的后期维护便捷性,基于此,本实用新型设计了一种篦冷机用固定篦板,以此,解决以上问题
[0012]1、本实用新型通过松开锁紧组件,向外抽出U形座,将篦板与压座上提取出即可,待篦板清理或更换结束后,需要将篦板进行安装时,将侧耳部滑动套接于第一立杆外,弹性组件I对侧耳部进行支撑,第二立杆插于侧耳部内,第一立杆与第二立杆的相对端面相接触,弹性组件II压于侧耳部上,将U形座底侧配合插接于支撑座侧面的下凹槽内,U形座顶侧配合插接于压座侧面的上凹槽内,使用锁紧组件将U形座和压座锁紧固定即可,能够简化篦冷机篦板的安装方式,便于对篦板进行快速拆装,使得篦板的清理或更换工作更加方便,改善篦冷机的后期维护便捷性。
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Figure CN224650301U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of grate cooler technology, and more specifically, to a fixed grate plate for a grate cooler. Background Technology
[0002] A grate cooler is a key piece of equipment in a cement clinker calcination system. Its main functions include rapid cooling and conveying of cement clinker, while providing hot air for the rotary kiln and decomposition furnace. The grate cooler cools the clinker from 1300-1400℃ to below 100℃ within minutes by spreading the clinker into a layer of a certain thickness and blowing in cold air. The existing grate cooler has a relatively complex grate plate installation method, making it difficult to quickly disassemble and assemble the grate plates, which brings inconvenience to the cleaning or replacement of the grate plates and affects the convenience of later maintenance of the grate cooler. Based on this, this utility model designs a fixed grate plate for a grate cooler to solve the above problems. Utility Model Content
[0003] The purpose of this utility model is to provide a fixed grate plate for a grate cooler to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A fixed grate for a grate cooler includes a frame, a grate, a pressure seat, and a U-shaped seat. Support seats are provided on both sides of the frame. Two side ears are symmetrically arranged on both sides of the grate. A first upright is fixedly connected to the upper end of each support seat, and a second upright is fixedly connected to the bottom end of each pressure seat. The opposite end faces of the first and second uprights are in contact. The side ears are slidably fitted onto the first and second uprights. An elastic component I is provided between the support seat and the side ears, and an elastic component II is provided between the pressure seat and the side ears. A lower groove adapted to the bottom side of the U-shaped seat is provided on the side of the support seat, and an upper groove adapted to the top side of the U-shaped seat is provided on the side of the pressure seat. A locking component is provided between the pressure seat and the U-shaped seat.
[0006] As a preferred embodiment of this utility model, the elastic component I includes a lower spring and a retaining ring I. The lower spring is fixedly connected between the support base and the retaining ring I, and the side ear is in contact with the opposite end face of the retaining ring I.
[0007] As a preferred embodiment of this utility model, the elastic component II includes an upper spring and a retaining ring II. The upper spring is fixedly connected between the pressure seat and the retaining ring II, and the side ear is in contact with the opposite end face of the retaining ring II.
[0008] As a preferred embodiment of this utility model, the retaining ring I is slidably sleeved on the outside of the first upright, and the retaining ring II is slidably sleeved on the outside of the second upright.
[0009] As a preferred embodiment of this utility model, the locking assembly includes a locking stud and a knob block, the U-shaped seat and the pressure seat are both threadedly connected to the locking stud, and the knob block is fixedly connected to the end of the locking stud.
[0010] As a preferred embodiment of this invention, the cross-sectional shape of the knob block is a regular hexagon.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] 1. This utility model allows for easy removal of the grate plate from the pressure seat by loosening the locking assembly and pulling out the U-shaped seat. After cleaning or replacing the grate plate, when it needs to be installed, the side ear is slidably fitted onto the outside of the first upright. The elastic component I supports the side ear, the second upright is inserted into the side ear, and the opposite end faces of the first and second uprights are in contact. The elastic component II presses against the side ear, and the bottom side of the U-shaped seat is inserted into the lower groove on the side of the support seat, while the top side of the U-shaped seat is inserted into the upper groove on the side of the pressure seat. The locking assembly is then used to lock and fix the U-shaped seat and the pressure seat. This simplifies the installation of the grate plate in the grate cooler, facilitates quick disassembly and assembly of the grate plate, makes cleaning or replacing the grate plate more convenient, and improves the ease of maintenance of the grate cooler.
[0013] 2. This utility model, by setting up elastic component I and elastic component II, allows cement clinker to fall onto each grate plate. The force causes the side ears of the grate plate to drive the retaining ring I to descend, compressing the lower spring. After absorbing and buffering the force, the elastic force of the lower spring pushes the retaining ring I to move the grate plate upward. The retaining ring II then compresses the upper spring. Thus, the elastic components I and II can achieve a good buffering effect, thereby effectively protecting the grate plate. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of a fixed grate plate for a grate cooler according to the present invention;
[0015] Figure 2 This is a first cross-sectional view of a fixed grate plate for a grate cooler according to the present invention;
[0016] Figure 3 This is a second cross-sectional view of a fixed grate plate for a grate cooler according to the present invention.
[0017] Figure 4 for Figure 3 A magnified structural diagram of part A in the middle.
[0018] In the diagram: 1. Frame; 2. Grate; 201. Side ear; 3. Support base; 301. First upright; 302. Lower groove; 4. Elastic component I; 401. Lower spring; 402. Retaining ring I; 5. Pressure base; 501. Second upright; 502. Upper groove; 6. Elastic component II; 601. Upper spring; 602. Retaining ring II; 7. U-shaped seat; 8. Locking component; 801. Locking stud; 802. Knob block. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] like Figures 1 to 4 As shown, this utility model provides a fixed grate for a grate cooler, including a frame 1, a grate 2, a pressure seat 5, and a U-shaped seat 7. Support seats 3 are provided on both sides of the inner interior of the frame 1. Two side ears 201 are symmetrically arranged on both sides of the grate 2. A first upright 301 is fixedly connected to the upper end of the support seat 3, and a second upright 501 is fixedly connected to the bottom end of the pressure seat 5. The opposite end faces of the first upright 301 and the second upright 501 are in contact. The side ears 201 are slidably sleeved on the outside of the first upright 301 and the second upright 501, providing support. An elastic component I4 is provided between the seat 3 and the side ear 201, and an elastic component II6 is provided between the pressure seat 5 and the side ear 201. The side of the support seat 3 has a lower groove 302 that matches the bottom side of the U-shaped seat 7. The bottom side of the U-shaped seat 7 can be inserted into the lower groove 302 on the side of the support seat 3. The side of the pressure seat 5 has an upper groove 502 that matches the top side of the U-shaped seat 7. The top side of the U-shaped seat 7 can be inserted into the upper groove 502 on the side of the pressure seat 5. A locking component 8 is provided between the pressure seat 5 and the U-shaped seat 7.
[0021] Among them, such as Figure 2 As shown, the elastic component I4 includes a lower spring 401 and a retaining ring I402. The lower spring 401 is fixedly connected between the support base 3 and the retaining ring I402, and the side ear 201 is in contact with the opposite end face of the retaining ring I402.
[0022] Among them, such as Figure 2 As shown, the elastic component II6 includes an upper spring 601 and a retaining ring II602. The upper spring 601 is fixedly connected between the pressure seat 5 and the retaining ring II602, and the side ear 201 is in contact with the opposite end face of the retaining ring II602.
[0023] Among them, such as Figure 2As shown, retaining ring I402 is slidably sleeved on the outside of the first upright 301, and retaining ring II602 is slidably sleeved on the outside of the second upright 501 to ensure the stability of retaining ring II602 and retaining ring I402 when moving longitudinally.
[0024] Among them, such as Figure 4 As shown, the locking assembly 8 includes a locking stud 801 and a knob block 802. The U-shaped seat 7 and the pressure seat 5 are both threadedly connected to the locking stud 801. The knob block 802 is fixedly connected to the end of the locking stud 801. The cross-sectional shape of the knob block 802 is a regular hexagon, which facilitates the turning of the locking stud 801.
[0025] The working principle of this utility model:
[0026] During use, cement clinker falls onto each grate plate 2. The force causes the side ears 201 of the grate plate 2 to lower the retaining ring I402, compressing the lower spring 401. After absorbing and buffering the force, the elastic force of the lower spring 401 pushes the retaining ring I402, causing the grate plate 2 to move upwards. The retaining ring II602 compresses the upper spring 601. Thus, the elastic components I4 and II6 provide a good buffering effect, effectively protecting the grate plate 2. If cleaning or replacement of the grate plate 2 is required, the locking stud 801 is disengaged from the U-shaped seat 7 by rotating the knob block 802 clockwise. The U-shaped seat 7 is then pulled outwards, and the grate plate 2 is... Once the grate 2 has been cleaned or replaced, and it needs to be installed, slide the side ear 201 onto the outside of the first upright 301. The elastic component I4 supports the side ear 201. The second upright 501 is inserted into the side ear 201. The opposite end faces of the first upright 301 and the second upright 501 are in contact. The elastic component II6 presses onto the side ear 201. Insert the bottom side of the U-shaped seat 7 into the lower groove 302 on the side of the support seat 3. Insert the top side of the U-shaped seat 7 into the upper groove 502 on the side of the pressure seat 5. Use the knob block 802 to rotate the locking stud 801 in the opposite direction to lock and fix the U-shaped seat 7 and the pressure seat 5.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fixed grate plate for a grate cooler, characterized in that: It includes a frame (1), a grate (2), a pressure seat (5), and a U-shaped seat (7); The frame (1) is provided with support seats (3) on both sides inside. The grate (2) is provided with two side ears (201) on both sides. The upper end of the support seat (3) is fixedly connected to a first upright (301). The bottom end of the pressure seat (5) is fixedly connected to a second upright (501). The opposite end faces of the first upright (301) and the second upright (501) are in contact. The side ear (201) is slidably sleeved on the outside of the first upright (301) and the second upright (501). An elastic component I (4) is provided between the support base (3) and the side ear (201). An elastic component II (6) is provided between the pressure base (5) and the side ear (201). The side of the support base (3) is provided with a lower groove (302) that matches the bottom side of the U-shaped base (7). The side of the pressure base (5) is provided with an upper groove (502) that matches the top side of the U-shaped base (7). A locking component (8) is provided between the pressure base (5) and the U-shaped base (7).
2. A fixed grate plate for a grate cooler according to claim 1, characterized in that: The elastic component I (4) includes a lower spring (401) and a retaining ring I (402). The lower spring (401) is fixedly connected between the support base (3) and the retaining ring I (402). The side ear (201) is in contact with the opposite end face of the retaining ring I (402).
3. A fixed grate plate for a grate cooler according to claim 2, characterized in that: The elastic component II (6) includes an upper spring (601) and a retaining ring II (602). The upper spring (601) is fixedly connected between the pressure seat (5) and the retaining ring II (602). The side ear (201) is in contact with the opposite end face of the retaining ring II (602).
4. A fixed grate plate for a grate cooler according to claim 3, characterized in that: The retaining ring I (402) is slidably sleeved on the outside of the first upright (301), and the retaining ring II (602) is slidably sleeved on the outside of the second upright (501).
5. A fixed grate plate for a grate cooler according to claim 1, characterized in that: The locking assembly (8) includes a locking stud (801) and a knob block (802). The U-shaped seat (7) and the pressure seat (5) are both threadedly connected to the locking stud (801). The knob block (802) is fixedly connected to the end of the locking stud (801).
6. A fixed grate plate for a grate cooler according to claim 5, characterized in that: The cross-sectional shape of the knob block (802) is a regular hexagon.