A temperature control device for cooling water in a suspension crosslinking production line
Patent Information
- Application Number
- CN202521530648.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-21
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-07-21
AI Technical Summary
现有技术中有利用水池来对冷却水进行自然降温,但效率较低;也有采用凉水塔来为冷却水降温,但现有的凉水塔无法对冷却水的温度进行控制,使用多有不便,无法满足企业的生产需求
[0016]本实用新型的有益效果是,通过水池和凉水塔,不仅能够对悬链式交联生产线冷却水进行冷却降温,还能控制其温度,使其保持在要求的温度范围内,满足企业的生产需求,同时利用搅拌机构,还可加快水池中热水与冷水的换热效率,缩短冷却时间。
Smart Images

Figure CN224650326U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cable production technology, and specifically relates to a temperature control device for cooling water in a catenary crosslinking production line. Background Technology
[0002] Currently, most catenary cross-linking production lines used for producing 35kV and below medium-voltage cross-linked polyethylene insulated cables (hereinafter referred to as cross-linked cables) are long-length catenary cross-linking production lines. During the production of cross-linked cables, a large amount of cooling water is used. However, the temperature of the cooling water after heat exchange is relatively high, requiring cooling to facilitate recycling and conserve water resources. Existing technologies utilize water tanks for natural cooling of the cooling water, but this is inefficient. Other technologies use cooling towers to cool the cooling water, but existing cooling towers cannot control the temperature of the cooling water, making them inconvenient and unable to meet the production needs of enterprises.
[0003] Therefore, improvements are urgently needed. Utility Model Content
[0004] To address the aforementioned deficiencies in the existing technology, this utility model provides a temperature control device for cooling water in a catenary crosslinking production line, comprising a water tank and a cooling tower. A first inlet pipe is connected to one side of the water tank, and a second inlet pipe and an outlet pipe are connected to the other side of the water tank. The first inlet pipe is connected to the cooling water pipeline of the catenary crosslinking production line. An air outlet is provided at the top of the cooling tower, and an exhaust fan is installed at the air outlet. A spray pipe is installed below the exhaust fan and is connected to the outlet pipe. Multiple spray heads are installed at the bottom of the spray pipe. A packing layer is installed below the spray pipe, and a perforated plate for support is installed at the bottom of the packing layer. An air inlet is provided at the bottom of the cooling tower, and a filter screen is installed at the air inlet to filter impurities and dust from the air. An outlet is provided at the bottom of the cooling tower and is connected to the second inlet pipe.
[0005] Optionally, water pumps are installed on the first inlet pipe, the second inlet pipe, and the outlet pipe of the water tank, and a valve is installed at the outlet of the cooling tower.
[0006] Optionally, a thermometer is installed inside the pool to detect the water temperature.
[0007] Optionally, the water tank is equipped with a stirring mechanism, which includes a crossbeam, a geared motor, a main stirring shaft, and two auxiliary stirring shafts. The crossbeam is fixed above the water tank by a mounting bracket. The geared motor is installed above the crossbeam. The main stirring shaft is vertically installed in the water tank. The top end of the main stirring shaft passes through the crossbeam and is connected to the output shaft of the geared motor. The main stirring shaft and the crossbeam are rotatably connected. Several mounting seats are spaced apart from top to bottom on the main stirring shaft. Four strip-shaped blades are evenly distributed on each mounting seat. The two auxiliary stirring shafts are located on the left and right sides of the main stirring shaft. The top ends of the two auxiliary stirring shafts are rotatably connected to the crossbeam. The two auxiliary stirring shafts are connected to the main stirring shaft through a transmission device. The transmission device is located at the top of the auxiliary stirring shaft and away from the water surface. Multiple square blades are connected to each auxiliary stirring shaft.
[0008] Specifically, the stirring mechanism can promote the mixing of hot and cold water in the pool, thereby improving heat exchange efficiency.
[0009] Optionally, the strip blades are inclined, and the angle between the strip blades and the horizontal plane is 30°-60°.
[0010] Specifically, it can improve mixing efficiency.
[0011] Optionally, the transmission device adopts a belt pulley drive structure.
[0012] Optionally, the air induced device includes a drive motor and a rotating shaft. The drive motor is fixed at the air outlet of the cooling tower by a fixed bracket. The rotating shaft is vertically arranged below the drive motor. The top of the rotating shaft is connected to the output shaft of the drive motor. Several fan blades are installed at the bottom of the rotating shaft.
[0013] Optionally, the cooling tower is equipped with a water collector and a level gauge. The water collector is located between the air intake device and the spray pipe to absorb water droplets in the air and reduce moisture loss. The level gauge is located below the air inlet to detect the water level at the bottom of the cooling tower.
[0014] This invention also includes other components that enable the temperature control device for cooling water in a catenary crosslinking production line to function properly; all of these are conventional techniques in the field. Furthermore, any devices or components not specified in this invention employ conventional techniques in the field, such as drive motors, water pumps, geared motors, thermometers, and level gauges.
[0015] The working principle of this invention is as follows: During use, hot water from the cooling water pipes of the catenary crosslinking production line flows into the water tank. When the thermometer detects that the water temperature in the tank exceeds 30°C, the water pump on the outlet pipe is started to draw the hot water into the spray pipe and spray it out through the spray head. At the same time, the drive motor is started to drive the rotating shaft to rotate, which in turn drives the fan blades to rotate, introducing cold air from the outside into the tower through the air inlet at the bottom of the cooling tower. Using the principle of aerodynamics, the sprayed hot water is cooled by heat exchange. The packing layer can increase the contact time between the water droplets and the cold air, improving the heat exchange efficiency and effect. After being cooled by heat exchange, the water droplets gather at the bottom of the cooling tower and flow back into the water tank through the second inlet pipe. The reduction motor is started to drive the main stirring shaft to rotate, which in turn drives the two auxiliary stirring shafts and the strip blades to rotate, mixing and stirring the hot and cold water in the water tank, accelerating the heat exchange efficiency. When the thermometer detects that the water temperature is below 25°C, the water pump is turned off.
[0016] The beneficial effects of this utility model are that, through the water tank and cooling tower, not only can the cooling water of the suspension crosslinking production line be cooled and cooled, but its temperature can also be controlled to keep it within the required temperature range to meet the production needs of enterprises. At the same time, by using the stirring mechanism, the heat exchange efficiency between hot and cold water in the water tank can be accelerated and the cooling time can be shortened. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0019] Figure 2 This is a schematic diagram of the internal structure of the cooling tower of this utility model.
[0020] Figure 3 This is a partial structural diagram of the main stirring shaft of this utility model.
[0021] In the diagram: 1. Water tank, 2. Cooling tower, 3. First inlet pipe, 4. Second inlet pipe, 5. Outlet pipe, 6. Crossbeam, 7. Gear motor, 8. Main stirring shaft, 9. Secondary stirring shaft, 10. Mounting bracket, 11. Mounting base, 12. Strip blade, 13. Belt pulley drive structure, 14. Square blade, 15. Air outlet, 16. Drive motor, 17. Rotating shaft, 18. Fan blade, 19. Fixed bracket, 20. Spray pipe, 21. Packing layer, 22. Perforated plate, 23. Air inlet, 24. Water outlet, 25. Water pump, 26. Thermometer, 27. Level gauge. Detailed Implementation
[0022] The present invention will now be clearly described with reference to the accompanying drawings and specific embodiments. This description is merely for explaining the present invention and is not intended to limit it. Any modifications, equivalent substitutions, improvements, etc., made by those skilled in the art based on the embodiments of the present invention without inventive effort to obtain all other embodiments should be included within the protection scope of the present invention.
[0023] Example
[0024] like Figure 1-3 As shown, this utility model embodiment provides a temperature control device for cooling water in a catenary crosslinking production line, including a water tank 1 and a cooling tower 2. A first inlet pipe 3 is connected to one side of the water tank 1, and a second inlet pipe 4 and an outlet pipe 5 are connected to the other side of the water tank 1. The first inlet pipe 3 is connected to the cooling water pipeline of the catenary crosslinking production line. The water tank 1 is equipped with a stirring mechanism, which includes a crossbeam 6, a reduction motor 7, a main stirring shaft 8, and two auxiliary stirring shafts 9. The crossbeam 6 is fixed above the water tank 1 by a mounting bracket 10. The reduction motor 7 is installed above the crossbeam 6. The main stirring shaft 8 is vertically arranged in the water tank 1, with its top end passing through the crossbeam 6 and connected to the output shaft of the reduction motor 7. The main stirring shaft 8 and the crossbeam 6 are connected... For rotatable connection, the main stirring shaft 8 is provided with several mounting seats 11 at intervals from top to bottom. Each mounting seat 11 is provided with four strip blades 12 evenly distributed. The strip blades 12 are inclined and the angle between the strip blades 12 and the horizontal plane is 40°, which can improve the stirring efficiency. Two auxiliary stirring shafts 9 are respectively located on the left and right sides of the main stirring shaft 8. The top of the two auxiliary stirring shafts 9 are rotatably connected to the crossbeam 6. The two auxiliary stirring shafts 9 are respectively connected to the main stirring shaft 8 through the belt pulley drive structure 13. The belt pulley drive structure 13 is located at the top of the auxiliary stirring shaft 9 and away from the water surface. Each auxiliary stirring shaft 9 is connected with multiple square blades 14. The stirring mechanism can promote the mixing of hot water and cold water in the water tank 1 and improve the heat exchange efficiency.
[0025] The cooling tower 2 has an air outlet 15 at its top, and an air intake device is installed at the air outlet 15. The air intake device includes a drive motor 16 and a rotating shaft 17. The drive motor 16 is fixed to the air outlet 15 of the cooling tower 2 by a fixing bracket 19. The rotating shaft 17 is vertically installed below the drive motor 16. The top of the rotating shaft 17 is connected to the output shaft of the drive motor 16. Several fan blades 18 are installed at the bottom of the rotating shaft 17. A spray pipe 2 is installed below the air intake device. 0, and the spray pipe 20 is connected to the water outlet pipe 5. Multiple spray heads are provided at the bottom of the spray pipe 20. A packing layer 21 is provided below the spray pipe 20, and a perforated plate 22 for support is provided at the bottom of the packing layer 21. An air inlet 23 is provided at the bottom of the cooling tower 2, and a filter screen is provided at the air inlet 23. The filter screen is used to filter impurities and dust in the air. A water outlet 24 is provided at the bottom of the cooling tower 2, and the water outlet 24 is connected to the second water inlet pipe 4.
[0026] In addition, water pumps 25 are installed on the first inlet pipe 3, the second inlet pipe 4, and the outlet pipe 5 of the water tank 1, and a valve is installed at the outlet 24 of the cooling tower 2. A thermometer 26 is installed inside the water tank 1 to detect the water temperature in the water tank 1. A water collector and a level gauge 27 are installed inside the cooling tower 2. The water collector is located between the exhaust fan and the spray pipe 20 to absorb water droplets in the air and reduce moisture loss; the level gauge 27 is located below the air inlet 23 to detect the water level at the bottom of the cooling tower 2.
[0027] The working principle of this utility model is as follows: During use, hot water from the cooling water pipes of the catenary crosslinking production line flows into the water tank 1. When the thermometer 26 detects that the water temperature in the water tank 1 exceeds 30°C, the water pump 25 on the outlet pipe 5 is started to draw the hot water into the spray pipe 20, which is then sprayed out through the spray head. At the same time, the drive motor 16 is started to drive the rotating shaft 17 to rotate, which in turn drives the fan blades 18 to rotate, drawing in outside cold air from the air inlet 23 at the bottom of the cooling tower 2. Using the principle of aerodynamics, the sprayed air is sprayed out... The hot water is cooled by heat exchange. The packing layer 21 can increase the contact time between the water droplets and the cold air, thereby improving the heat exchange efficiency and effect. After the water droplets are cooled by heat exchange, they gather at the bottom of the cooling tower 2 and flow back into the water tank 1 through the second water inlet pipe 4. The reduction motor 7 is started to drive the main stirring shaft 8 to rotate, which in turn drives the two auxiliary stirring shafts 9 and the strip blades 12 to rotate, mixing and stirring the hot and cold water in the water tank 1 to accelerate the heat exchange efficiency. When the thermometer 26 detects that the water temperature is below 25°C, the water pump 25 is turned off.
[0028] The embodiments of the present invention have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A temperature control device for cooling water in a catenary crosslinking production line, comprising a water tank and a cooling tower, characterized in that: One side of the water tank is connected to a first inlet pipe, and the other side is connected to a second inlet pipe and an outlet pipe. The top of the cooling tower is equipped with an air outlet and an exhaust fan. Below the exhaust fan is a spray pipe connected to the outlet pipe. Multiple spray heads are installed at the bottom of the spray pipe. Below the spray pipe is a packing layer with a perforated plate at the bottom. The lower part of the cooling tower is equipped with an air inlet and a filter screen. The bottom of the cooling tower is equipped with an outlet connected to the second inlet pipe.
2. The temperature control device for cooling water in a catenary crosslinking production line according to claim 1, characterized in that: Water pumps are installed on the first inlet pipe, the second inlet pipe, and the outlet pipe of the water tank, and a valve is installed at the outlet of the cooling tower.
3. The temperature control device for cooling water in a catenary crosslinking production line according to claim 2, characterized in that: The pool is equipped with a thermometer.
4. The temperature control device for cooling water in a catenary crosslinking production line according to claim 3, characterized in that: The water tank is equipped with a stirring mechanism, which includes a crossbeam, a geared motor, a main stirring shaft, and two auxiliary stirring shafts. The crossbeam is fixed above the water tank by a mounting bracket. The geared motor is mounted above the crossbeam. The main stirring shaft is vertically positioned in the water tank. The top of the main stirring shaft passes through the crossbeam and is connected to the output shaft of the geared motor. Several mounting seats are spaced apart from top to bottom on the main stirring shaft. Each mounting seat has four strip-shaped blades evenly distributed on it. The two auxiliary stirring shafts are located on the left and right sides of the main stirring shaft. The tops of both auxiliary stirring shafts are rotatably connected to the crossbeam. The two auxiliary stirring shafts are connected to the main stirring shaft through a transmission device. Each auxiliary stirring shaft is connected to multiple square blades.
5. The temperature control device for cooling water in a catenary crosslinking production line according to claim 4, characterized in that: The strip blades are tilted, and the angle between the strip blades and the horizontal plane is 30°-60°.
6. The temperature control device for cooling water in a catenary crosslinking production line according to claim 5, characterized in that: The transmission device adopts a belt pulley drive structure.
7. The temperature control device for cooling water in a catenary crosslinking production line according to claim 6, characterized in that: The air extraction device includes a drive motor and a rotating shaft. The drive motor is fixed at the air outlet of the cooling tower by a fixed bracket. The rotating shaft is vertically installed below the drive motor. The top of the rotating shaft is connected to the output shaft of the drive motor. Several fan blades are installed at the bottom of the rotating shaft.
8. The temperature control device for cooling water in a catenary crosslinking production line according to claim 7, characterized in that: The cooling tower is equipped with a water collector and a level gauge. The water collector is located between the induced draft device and the spray pipe; the level gauge is located below the air inlet.