Industrial tail gas waste heat utilization device

CN224650399UActive Publication Date: 2026-08-18TIANJIN SHENGNIAN TECH CO LTD
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Patent Information

Application Number
CN202522015036.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2026-08-18
Estimated Expiration
2035-09-19

AI Technical Summary

Technical Problem

[0004]为了解决现有的工业尾气余热利用装置一般采用尾气与水换热,尾气在通过导热介质传播热量后与水进行换热,但是这种换热方式不仅尾气与导热介质之间的接触面积较少的问题,现有技术是采用通过设置了高效换热机构,高效换热机构上的高导热螺旋蜂窝换热管采用聚晶金刚石陶瓷材质,同时外观为螺旋状的方式进行处理,但是还会出现该装置在使用过程中无法对加热后的水进行循环输出的情况,进而导致降低了装置的实用性问题

Benefits of technology

[0014]本实用新型技术方案的进一步改进在于:所述抽水组件包括有抽水泵二,所述抽水泵二的底面与固定板的上表面可拆卸式连接,所述抽水泵二的输入端可拆卸式连接有电磁阀门二,所述电磁阀门二的输入端与水箱的内部相连通。

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Abstract

The utility model discloses an industrial tail gas waste heat utilization device relates to industrial tail gas processing technical field, is applicable to the recycling of industrial tail gas waste heat, including water tank, the inside of water tank is provided with thermometer, the inside of water tank is provided with heat exchange unit, the outer surface of water tank is provided with circulating unit, the outer surface of circulating unit is provided with PLC controller, the heat exchange unit includes the heat exchange assembly of setting in the water tank and the circulating assembly of setting in the water tank. The utility model discloses a water tank, gas pipe, driving motor, agitating blade, heat exchange plate, heat conducting plate, heat dissipation fin plate and the mutual cooperation of heat exchange pipe can conveniently recycle the principle of industrial tail gas waste heat utilization heat exchange, adopt the mutual cooperation of thermometer, fixed plate, water pump no.
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Description

Technical Field

[0001] This utility model relates to the field of industrial exhaust gas treatment technology, specifically to an industrial exhaust gas waste heat utilization device. Background Technology

[0002] Industrial exhaust gas refers to the general term for various pollutant-containing gases emitted into the air during fuel combustion and production processes within a factory area. Industrial exhaust gas also contains a large amount of waste heat, which, if not recovered and utilized, will result in a waste of heat and is also detrimental to environmental protection requirements.

[0003] In the prior art, patent document CN220437223U discloses an industrial exhaust gas waste heat utilization device, including a hot water tank. An inlet pipe is fixedly installed on the upper right side wall of the hot water tank, and an outlet pipe is fixedly installed on the lower right side wall. By setting up a high-efficiency heat exchange mechanism, the high thermal conductivity spiral honeycomb heat exchange tubes on the mechanism are made of polycrystalline diamond ceramic and have a spiral shape, which increases the contact area between the tubes and the water in the hot water tank, improving their thermal conductivity. Simultaneously, the high thermal conductivity spiral honeycomb heat exchange tubes have honeycomb-shaped airflow channels inside, which are connected to the inlet pipe. The exhaust gas in the inlet pipe is evenly distributed in the honeycomb-shaped airflow channels inside the high thermal conductivity spiral honeycomb heat exchange tubes, increasing the contact area between the exhaust gas and the inside of the high thermal conductivity spiral honeycomb heat exchange tubes, improving their thermal conductivity, and thus improving the overall heat exchange efficiency of the waste heat utilization device.

[0004] To address the issue of existing industrial exhaust gas waste heat recovery devices, which typically employ exhaust gas-water heat exchange, the exhaust gas transfers heat through a heat-conducting medium before exchanging heat with the water. However, this method suffers from a small contact area between the exhaust gas and the heat-conducting medium. Existing technologies utilize high-efficiency heat exchange mechanisms, with high-thermal-conductivity spiral honeycomb heat exchange tubes made of polycrystalline diamond ceramic and featuring a spiral shape. However, this approach still results in the inability to circulate the heated water during operation, thus reducing the device's practicality. Summary of the Invention

[0005] The purpose of this invention is to provide an industrial exhaust gas waste heat utilization device to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: An industrial exhaust gas waste heat recovery device is applicable to the recovery and utilization of industrial exhaust gas waste heat, including a water tank; a thermometer is installed inside the water tank, a heat exchange unit is installed inside the water tank, a circulation unit is installed on the outer surface of the water tank, and a PLC controller is installed on the outer surface of the circulation unit. The heat exchange unit includes a heat exchange component installed inside the water tank and a circulation component installed inside the water tank. The circulation unit includes a water conveying component installed on the outer surface of the water tank and a water pumping component installed on the outer surface of the water tank.

[0007] A further improvement of the present invention is that the heat exchange assembly includes a gas supply pipe, one side of which is fixedly connected to the outer surface of the water tank, and the other end of which is fixedly connected to a heat exchange pipe.

[0008] A further improvement of this utility model is that: a heat exchange plate is fixedly connected to the outer surface of the heat exchange tube, a heat-conducting plate is fixedly connected to the outer surface of the heat exchange plate, the outer surface of the heat-conducting plate is fixedly connected to the outer surface of the heat exchange tube, and a heat dissipation fin is fixedly connected to the outer surface of the heat-conducting plate, and multiple heat dissipation fins are provided.

[0009] By adopting the above technical solution, the waste heat of the exhaust gas can be easily recovered through the cooperation of water tank, gas pipeline, heat exchange plate, heat conduction plate, heat dissipation fin plate and heat exchange pipe.

[0010] A further improvement of the present invention is that the circulation component includes a drive motor, the outer surface of the drive motor is detachably connected to the outer surface of the water tank, and the drive end of the drive motor is detachably connected to an agitator blade.

[0011] By adopting the above technical solution, the water inside the water tank can be easily agitated by the cooperation of the drive motor and the stirring blade.

[0012] A further improvement of the present invention is that the water conveying assembly includes a fixing plate, the outer surface of the fixing plate is fixedly connected to the outer surface of the water tank, and a water pump is detachably connected to the upper surface of the fixing plate.

[0013] A further improvement of this utility model is that: the output end of the water pump is detachably connected to an electromagnetic valve, and the input end of the electromagnetic valve is connected to the inside of the water tank.

[0014] A further improvement of the present invention is that the pumping assembly includes a second pump, the bottom surface of which is detachably connected to the upper surface of the fixed plate, and the input end of the second pump is detachably connected to a second solenoid valve, the input end of which is connected to the interior of the water tank.

[0015] By employing the above technical solution, the cooperation of a thermometer, a fixed plate, a water pump one, a solenoid valve one, a water pump two, and a solenoid valve two can assist in the drainage and circulation of water inside the water tank.

[0016] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows: 1. This utility model provides an industrial exhaust gas waste heat recovery device, which uses a water tank, gas pipeline, drive motor, stirring blade, heat exchange plate, heat conduction plate, heat dissipation fins and heat exchange pipe to facilitate the recovery of waste heat from industrial exhaust gas based on the principle of heat exchange, thereby increasing the functionality of the device.

[0017] 2. This utility model provides an industrial exhaust gas waste heat utilization device, which uses a thermometer, a fixed plate, a water pump one, a solenoid valve one, a water pump two, and a solenoid valve two in cooperation to help drain and circulate the water inside the water tank, thereby increasing the practicality of the waste heat utilization device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a front structural diagram of the present invention; Figure 3 This is a schematic diagram of the internal structure of the water tank of this utility model; Figure 4 For the present utility model Figure 3 Enlarged view of point A; Figure 5 This is a partial structural diagram of the heat exchange unit of this utility model.

[0019] In the diagram: 1. Water tank; 2. Heat exchange unit; 21. Gas supply pipe; 22. Drive motor; 23. Agitator blade; 24. Heat exchange plate; 25. Heat conduction plate; 26. Heat dissipation fins; 27. Heat exchange tube; 3. Circulation unit; 31. Fixing plate; 32. Water pump one; 33. Solenoid valve one; 34. Water pump two; 35. Solenoid valve two; 4. PLC controller. Detailed Implementation

[0020] The present invention will be further described in detail below with reference to embodiments: Example

[0021] like Figure 1-5As shown, this utility model provides an industrial exhaust gas waste heat utilization device, including a water tank 1; a thermometer is installed inside the water tank 1, a heat exchange unit 2 is installed inside the water tank 1, a circulation unit 3 is installed on the outer surface of the water tank 1, and a PLC controller 4 is installed on the outer surface of the circulation unit 3. The heat exchange unit 2 includes a heat exchange component installed inside the water tank 1 and a circulation component installed inside the water tank 1. The circulation unit 3 includes a water conveying component installed on the outer surface of the water tank 1 and a water pumping component installed on the outer surface of the water tank 1. The heat exchange component includes a gas conveying pipe 21, one side of which is fixedly connected to the outer surface of the water tank 1, and the other end of which is fixedly connected to a heat exchange pipe 27. A heat exchange plate 24 is fixedly connected to the outer surface of the heat exchange pipe 27, and a heat conduction plate 25 is fixedly connected to the outer surface of the heat exchange plate 24. The outer surface of the heat conduction plate 25 is fixedly connected to the outer surface of the heat exchange pipe 27, and a heat conduction plate 25 is fixedly connected to the outer surface of the heat conduction plate 25. The device includes multiple heat dissipation fins 26. The circulation assembly includes a drive motor 22, whose outer surface is detachably connected to the outer surface of the water tank 1. The drive end of the drive motor 22 is detachably connected to an agitator 23. When using the industrial exhaust gas waste heat recovery device, water is first introduced into the water tank 1. Then, industrial exhaust gas is transported to the inside of the gas transmission pipe 21. Heat exchange is then performed between the heat exchange pipe 27 and the water. During the heat exchange, the heat exchange plate 24, the heat conduction plate 25, and the heat dissipation fins 26 work together to increase the contact area between the heat exchange pipe 27 and the water, thereby increasing the heat exchange efficiency and assisting in the recovery and utilization of industrial exhaust gas waste heat. At the same time, the PLC controller 4 starts the drive motor 22 to work with the agitator 23 to slowly agitate the water inside the water tank 1, thereby using the water's fluidity to increase the water's heat exchange efficiency. Finally, the cooled industrial exhaust gas is discharged from the gas transmission pipe 21 on the other side. Example

[0022] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the water conveying assembly includes a fixing plate 31, the outer surface of the fixing plate 31 is fixedly connected to the outer surface of the water tank 1, a water pump 32 is detachably connected to the upper surface of the fixing plate 31, an electromagnetic valve 33 is detachably connected to the output end of the water pump 32, and the input end of the electromagnetic valve 33 is connected to the interior of the water tank 1. The water pumping assembly includes a second water pump 34, the bottom surface of the second water pump 34 is detachably connected to the upper surface of the fixing plate 31. The input end of the second water pump 34 is detachably connected to the second solenoid valve 35. The input end of the second solenoid valve 35 is connected to the inside of the water tank 1. During the heat exchange process between the water inside the water tank 1 and the heat exchange tube 27, when the temperature monitored by the thermometer reaches the preset temperature, the PLC controller 4 can be used to control the start of the first solenoid valve 33, the first water pump 32, the second water pump 34 and the second solenoid valve 35, thereby assisting in the output of hot water inside the water tank 1 and simultaneously delivering cold water to the inside of the water tank 1, thereby realizing the recycling of water.

[0023] The working principle of this industrial exhaust gas waste heat utilization device will be explained in detail below.

[0024] like Figure 1-5 As shown, when using the industrial exhaust gas waste heat recovery device, water is first introduced into the water tank 1, then industrial waste gas is transported into the gas supply pipe 21. Heat exchange is then performed between the heat exchange pipe 27 and the water. Simultaneously, the heat exchange plate 24, heat conduction plate 25, and heat dissipation fins 26 work together to increase the contact area between the heat exchange pipe 27 and the water, thereby increasing the heat exchange efficiency and aiding in the recovery and utilization of industrial exhaust gas waste heat. At the same time, the PLC controller 4 starts the drive motor 22, which, in conjunction with the stirring blades 23, slowly moves the water in the water tank 1. The internal water is agitated, thereby increasing the efficiency of water heat exchange by utilizing the water's fluidity. Finally, the cooled industrial exhaust gas can be discharged from the gas supply pipe 21 on the other side. During the heat exchange process between the water inside the water tank 1 and the heat exchange pipe 27, when the temperature monitored by the thermometer reaches the preset temperature, the PLC controller 4 can be used to control the start of solenoid valve 33, water pump 32, water pump 34 and solenoid valve 35, thereby assisting in the output of hot water inside the water tank 1, while simultaneously delivering cold water to the water tank 1, thus realizing the recycling of water.

[0025] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. An industrial exhaust gas waste heat recovery device, suitable for the recovery and utilization of industrial exhaust gas waste heat, including a water tank (1). characterized in that The water tank (1) is equipped with a thermometer inside, a heat exchange unit (2) is installed inside the water tank (1), a circulation unit (3) is installed on the outer surface of the water tank (1), and a PLC controller (4) is installed on the outer surface of the circulation unit (3). The heat exchange unit (2) includes a heat exchange component installed inside the water tank (1) and a circulation component installed inside the water tank (1). The circulation unit (3) includes a water conveying component installed on the outer surface of the water tank (1) and a water pumping component installed on the outer surface of the water tank (1).

2. The industrial exhaust gas waste heat utilization device according to claim 1, characterized in that: The heat exchange assembly includes a gas supply pipe (21), one side of which is fixedly connected to the outer surface of the water tank (1), and the other end of which is fixedly connected to a heat exchange pipe (27).

3. The industrial exhaust gas waste heat utilization device according to claim 2, characterized in that: A heat exchange plate (24) is fixedly connected to the outer surface of the heat exchange tube (27), a heat conduction plate (25) is fixedly connected to the outer surface of the heat exchange plate (24), the outer surface of the heat conduction plate (25) is fixedly connected to the outer surface of the heat exchange tube (27), a heat dissipation fin (26) is fixedly connected to the outer surface of the heat conduction plate (25), and multiple heat dissipation fins (26) are provided.

4. The industrial exhaust gas waste heat utilization device according to claim 3, characterized in that: The circulation component includes a drive motor (22), the outer surface of which is detachably connected to the outer surface of the water tank (1), and the drive end of the drive motor (22) is detachably connected to an agitator (23).

5. The industrial exhaust gas waste heat utilization device according to claim 1, characterized in that: The water conveying assembly includes a fixing plate (31), the outer surface of which is fixedly connected to the outer surface of the water tank (1), and a water pump (32) is detachably connected to the upper surface of the fixing plate (31).

6. The industrial exhaust gas waste heat utilization device according to claim 5, characterized in that: The output end of the water pump (32) is detachably connected to the electromagnetic valve (33), and the input end of the electromagnetic valve (33) is connected to the interior of the water tank (1).

7. The industrial exhaust gas waste heat utilization device according to claim 6, characterized in that: The pumping assembly includes a second pump (34), the bottom surface of which is detachably connected to the upper surface of the fixed plate (31), and the input end of the second pump (34) is detachably connected to a second electromagnetic valve (35), the input end of which is connected to the interior of the water tank (1).

Citation Information

Patent Citations

  • Industrial tail gas waste heat utilization device

    CN220437223U