Cable positioning detection mechanism
Patent Information
- Application Number
- CN202522329861.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0005]本实用新型的目的在于提供拉索钢绳用定位检测机构,为解决现有拉索钢绳在定位上料的过程中,拉索钢绳需要操作人员进行手动将端头进行整齐,同时还需要通过操作人员针对钢绳的表面观察是否存在打花球以及影响压铸的情况,达到要求之后才能够进行上料压铸,部分依靠设备检测的钢绳容易因硬度问题造成弯曲,进而影响效率以及后续加工压铸的问题
[0013]与现有技术相比,本实用新型的有益效果是:该拉索钢绳用定位检测机构,通过检测集成板与放置有钢绳的磁吸卡位板相互靠近,使得定位翻转板旋转之后配合磁吸卡位板针对钢绳进行锁止限位,以便钢绳花球端部与检测滑轴抵触挤压之后进行检测,避免因弯曲而造成误检影响后续与锌头合金的压铸作业,其具体内容如下:
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Figure CN224650538U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable and steel rope positioning technology, specifically to a positioning and detection mechanism for cable and steel rope. Background Technology
[0002] Steel cables are typically used as components in the manufacturing of zinc-coated cables. They are formed by die-casting steel cables cut to a fixed length with zinc alloy connectors to create a complete cable assembly. During the cable manufacturing process, the steel cables need to be positioned, cut, and fed into the machine, and the ends of the cables need to be inspected for defects such as burrs or burrs to ensure they meet the processing requirements before being transported and processed by the feeding equipment.
[0003] However, during the positioning and feeding process of existing cable steel ropes, operators need to manually tidy the ends of the cable steel ropes. At the same time, operators also need to observe the surface of the steel ropes to see if there are any blemishes or other issues that may affect die casting. Only after these requirements are met can the steel ropes be fed and die-cast. Some steel ropes that rely on equipment for inspection are prone to bending due to hardness issues, which in turn affects efficiency and the subsequent processing and die-casting process.
[0004] Therefore, we proposed a positioning and detection mechanism for cable steel ropes to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this utility model is to provide a positioning and detection mechanism for cable steel ropes. In order to solve the problem that in the existing positioning and feeding process of cable steel ropes, operators need to manually tidy the ends of the cable steel ropes and also need to observe the surface of the steel ropes to see if there are any blemishes or other issues that may affect die casting. Only after meeting the requirements can the steel ropes be fed and die-cast. Some steel ropes that rely on equipment for detection are prone to bending due to hardness issues, which affects efficiency and subsequent processing and die casting problems.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a positioning and detection mechanism for steel cables, including a bearing base and a sliding cylinder fixedly installed on the left side of the top of the bearing base; a magnetic clamping plate for limiting the movement of the steel cable is bolted to the right side of the top of the bearing base; and further comprising: A detection mechanism is provided above the support base, and the detection mechanism includes a detection integrated plate, which is slidably installed on the left side of the top surface of the support base. A positioning mechanism is provided above the support base, and the positioning mechanism includes a positioning flip plate. The positioning flip plate, together with the magnetic clamping plate, is used to position the steel rope to prevent it from bending.
[0007] Preferably, the left end of the detection integrated plate included in the detection mechanism is fixedly connected to the end of the telescopic shaft of the sliding cylinder, and the detection integrated plate has through slots opened at equal intervals inside, and a detection sliding shaft is slidably arranged inside the through slots opened at equal intervals.
[0008] Preferably, the left and right ends of the detection sliding shaft included in the detection mechanism slide through the outside of the detection integrated plate, and the middle part of the detection sliding shaft is connected to the detection integrated plate by a reset spring, and the right end of the detection sliding shaft abuts against the ball end of the pull cable placed inside the magnetic clamping plate.
[0009] Preferably, the detection mechanism includes a photoelectric switch, which is fixedly installed at equal intervals on the top left side of the detection integrated plate in a staggered manner. The photoelectric switch is internally slidably connected to the left end of the detection slide shaft, and the photoelectric switch is used to detect and identify the movement of the detection slide shaft.
[0010] Preferably, the positioning mechanism includes an abutting slide, the left end of which is slidably disposed inside the lower part of the detection integrated plate, and the left end of the abutting slide is connected to the detection integrated plate by an abutting spring, and the right end of the abutting slide is used to contact the magnetic card plate and move.
[0011] Preferably, the positioning mechanism includes a positioning flip plate whose left end is rotatably mounted on the top right end of the detection integrated plate via a torsion spring, and the inner side of the positioning flip plate is fixedly connected to the top end of the traction steel cable, and the bottom end of the traction steel cable is fixedly connected to the left end of the contact slide.
[0012] Preferably, the positioning mechanism includes an abutting slide that rotates by moving a positioning flip plate used to connect the traction steel cable, and the end of the positioning flip plate away from the detection integrated plate is used to confine the traction steel cable inside the magnetic clamping plate to prevent the steel cable from being misaligned during the detection process.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: The positioning and detection mechanism for the cable steel rope uses a detection integrated plate and a magnetic clamping plate containing the steel rope to bring them close together. This allows the positioning flip plate to rotate and, in conjunction with the magnetic clamping plate, lock and limit the steel rope, ensuring that the end of the steel rope ball contacts and is pressed against the detection slide shaft before detection. This avoids false detections caused by bending, which could affect subsequent die-casting operations with the zinc head alloy. The specific details are as follows: 1. The steel rope is placed in the slot inside the magnetic clamping plate above the support base, so that the ball end of the steel rope is located on the outside left side of the magnetic clamping plate, thus preventing slippage and misalignment during subsequent pressure testing.
[0014] 2. The sliding cylinder drives the detection integrated plate to slide to the right, where the contact slide contacts and moves the magnetic clamping plate. The contact slide tensions the traction cable, which in turn rotates the positioning flip plate downwards so that the end of the positioning flip plate fits against the top of the magnetic clamping plate. This allows the placed cable to be positioned and prevents it from bending under pressure during subsequent detection, thus affecting detection efficiency.
[0015] 3. The detection slide shaft connected to the contact spring contacts the ball end of the steel rope, and then the contact detection slide shaft slides. The left end of the detection slide shaft moves to the left side of the detection integrated plate so that the left end of the detection slide shaft enters the corresponding photoelectric switch. This causes the photoelectric switch to sound an alarm for the location where the steel rope is present, preventing the missing steel rope from affecting the subsequent die-casting operation with the zinc head alloy. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle; Figure 3 This is a schematic diagram of the installation structure of the positioning flip plate of this utility model; Figure 4 This is a three-dimensional structural diagram of the detection integrated plate of this utility model; Figure 5 This is a schematic diagram of the structure of the positioning flip plate of this utility model after rotation; Figure 6 This is a schematic diagram of the installation structure of the detection slide shaft and photoelectric switch of this utility model.
[0017] In the diagram: 1. Support base; 2. Sliding cylinder; 3. Magnetic clamping plate; 4. Detection integrated plate; 5. Positioning flip plate; 6. Through slot; 7. Detection sliding shaft; 8. Photoelectric switch; 9. Abutment slide; 10. Abutment spring; 11. Traction cable; 12. Return spring. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1-6 The present invention provides the following technical solution: Example 1: In order to solve the problems existing in the positioning and detection of existing cable steel ropes, this example adopts the following technical solution: a positioning and detection mechanism for cable steel ropes includes a bearing base 1 and a sliding cylinder 2 fixedly installed on the top left side of the bearing base 1. A magnetic clamping plate 3 for limiting the position of the steel rope is installed on the top right side of the bearing base 1 by bolts. A detection mechanism is provided above the bearing base 1, and the detection mechanism includes a detection integrated plate 4, which is slidably installed on the top left side of the bearing base 1.
[0020] A positioning mechanism is provided above the support base 1, and the positioning mechanism includes a positioning flip plate 5. The positioning flip plate 5, together with the magnetic clamping plate 3, is used to position the steel rope to prevent bending. The left end of the detection integrated plate 4 included in the detection mechanism is fixedly connected to the end of the telescopic shaft of the sliding cylinder 2. The positioning mechanism includes an abutting slide 9, and the left end of the abutting slide 9 is slidably disposed inside the lower part of the detection integrated plate 4. The left end of the abutting slide 9 and the detection integrated plate 4 are connected to each other by an abutting spring 10. The right end of the abutting slide 9 is used to contact the magnetic clamping plate 3 and realize movement.
[0021] The positioning mechanism includes a positioning flip plate 5 whose left end is rotatably mounted on the top right end of the detection integrated plate 4 via a torsion spring. The inner side of the positioning flip plate 5 is fixedly connected to the top end of the traction steel cable 11, and the bottom end of the traction steel cable 11 is fixedly connected to the left end of the contact slide 9. The contact slide 9 included in the positioning mechanism rotates by moving the positioning flip plate 5 connected to the traction steel cable 11. The end of the positioning flip plate 5 away from the detection integrated plate 4 is used to limit the pull cable steel rope inside the magnetic clamping plate 3 to prevent the steel rope from being misaligned during the detection process.
[0022] like Figures 3-5 As shown, when performing positioning detection on the steel rope, the left end of the steel rope is placed in the slot opened inside the magnetic clamping plate 3, so that the flower ball at the left end of the steel rope is located on the outside of the left side of the magnetic clamping plate 3, and then the sliding cylinder 2 above the bearing base 1 works.
[0023] Furthermore, the detection integrated plate 4 slides to the right, first causing the contact slide 9 to contact the left end of the magnetic clamping plate 3 and generate a squeezing slide, so that the contact slide 9 drives the traction steel cable 11 connected to the left end to be tensioned. Then, the traction steel cable 11 drives the positioning flip plate 5 fixedly connected to the top to rotate downward, so that the end of the positioning flip plate 5 fits against the top of the magnetic clamping plate 3, so as to position the placed steel cable and prevent it from bending when subjected to pressure during subsequent detection, thus affecting the detection efficiency.
[0024] Example 2: In order to solve the problems existing in the positioning detection of existing cable steel ropes, this example adopts the following technical solution: the detection integrated plate 4 has through slots 6 opened at equal intervals inside, and a detection sliding shaft 7 is slidably arranged inside the through slots 6 opened at equal intervals; the left and right ends of the detection sliding shaft 7 included in the detection mechanism slide through the outside of the detection integrated plate 4, and the middle part of the detection sliding shaft 7 is connected to the detection integrated plate 4 through a return spring 12, and the right end of the detection sliding shaft 7 is in contact with the ball end of the cable steel rope placed inside the magnetic clamping plate 3.
[0025] The detection mechanism includes a photoelectric switch 8, which is fixedly installed at equal intervals on the top left side of the detection integrated plate 4 in a staggered manner. The photoelectric switch 8 is internally slidably connected to the left end of the detection slide shaft 7, and the photoelectric switch 8 is used to detect and identify the movement of the detection slide shaft 7.
[0026] like Figures 1-2 , Figure 6 As shown, the sliding cylinder 2 drives the fixedly connected detection integrated plate 4 to slide to the right. The detection sliding shaft 7, connected by the contact spring 10, moves synchronously and its end contacts the ball end of the steel rope. Then, the positioned ball end of the steel rope contacts the detection sliding shaft 7, causing it to slide to the left. The left end of the detection sliding shaft 7 moves to the left side of the detection integrated plate 4 so that the left end of the detection sliding shaft 7 enters the corresponding photoelectric switch 8. This causes the photoelectric switch 8 to sound an alarm for the location where the steel rope is present, preventing the missing steel rope from affecting the subsequent die-casting operation with the zinc head alloy.
[0027] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A positioning and detection mechanism for cable steel rope, including a bearing base (1) and a sliding cylinder (2) fixedly installed on the left side of the top of the bearing base (1). A magnetic clamping plate (3) for limiting the position of the steel rope is installed on the right side of the top of the bearing base (1) by bolts. characterized in that Also includes: A detection mechanism is provided above the support base (1), and the detection mechanism includes a detection integrated plate (4), and the detection integrated plate (4) is slidably installed on the left side of the top surface of the support base (1); A positioning mechanism is provided above the bearing base (1), and the positioning mechanism includes a positioning flip plate (5). The positioning flip plate (5) works in conjunction with the magnetic clamping plate (3) to position the steel rope and prevent it from bending.
2. The positioning detection mechanism for a cable steel wire according to claim 1, characterized by: The left end of the detection integrated plate (4) included in the detection mechanism is fixedly connected to the end of the telescopic shaft of the sliding cylinder (2), and the detection integrated plate (4) is provided with through slots (6) at equal intervals inside, and the detection sliding shaft (7) is slidably arranged inside the through slots (6) at equal intervals.
3. The positioning detection mechanism for a cable steel wire according to claim 2, characterized by: The detection mechanism includes a detection slide shaft (7) whose left and right ends slide through the outside of the detection integrated plate (4), and the middle part of the detection slide shaft (7) is connected to the detection integrated plate (4) by a reset spring (12), and the right end of the detection slide shaft (7) is in contact with the ball end of the pull cable placed inside the magnetic card plate (3).
4. The positioning detection mechanism for a cable steel wire according to claim 3, characterized in that: The detection mechanism includes a photoelectric switch (8), and the photoelectric switch (8) is fixedly installed at equal distances on the top left side of the detection integrated plate (4) in a staggered manner. The photoelectric switch (8) is internally slidably connected to the left end of the detection slide shaft (7), and the photoelectric switch (8) is used to detect and identify the movement of the detection slide shaft (7).
5. The positioning detection mechanism for a cable steel wire of claim 1, wherein: The positioning mechanism includes a contact slide (9), and the left end of the contact slide (9) is slidably disposed inside the lower part of the detection integrated plate (4). The left end of the contact slide (9) and the detection integrated plate (4) are connected to each other by a contact spring (10). The right end of the contact slide (9) is used to contact the magnetic card plate (3) and move.
6. The positioning detection mechanism for a cable steel wire according to claim 5, characterized by: The positioning mechanism includes a positioning flip plate (5) whose left end is rotated and installed on the top right end of the detection integrated plate (4) by a torsion spring, and the inner side of the positioning flip plate (5) is fixedly connected to the top end of the traction cable (11), and the bottom end of the traction cable (11) is fixedly connected to the left end of the contact slide (9).
7. The positioning and detection mechanism for cable steel ropes according to claim 6, characterized in that: The positioning mechanism includes a contact slide (9) which rotates by moving a positioning flip plate (5) used to connect the traction steel cable (11). The end of the positioning flip plate (5) away from the detection integrated plate (4) is used to confine the cable to the inside of the magnetic clamping plate (3) to prevent the cable from being misaligned during the detection process.