A gate guide precision control device

Abstract

The utility model provides a kind of gate guide rail precision control device, belong to the field of hydraulic engineering, device includes infrared line measurement and control unit and magnetic attraction piece, infrared measurement and control unit is fixed on guide rail by magnetic attraction piece, infrared measurement and control unit includes infrared ranging sensor and fixed base, infrared ranging sensor below is provided with level bubble, infrared ranging sensor is fixedly connected with level bubble, level bubble is connected with fixed base by pedestal, one end of fixed base is fixedly connected with magnetic attraction piece.The utility model uses above-mentioned one kind of gate guide rail precision control device, solve the prior art dependence artificial measurement and experience judgment, low efficiency and difficult to accurately control gate slot embedded part installation precision, in complex environment error is prone to 2mm to lead to rework and cost increase problem.

Description

Technical Field

[0001] This utility model relates to the field of water conservancy engineering, and in particular to a gate guide rail precision control device. Background Technology

[0002] In the field of water conservancy engineering, the installation accuracy of gate pier slot embedded parts is one of the key factors to ensure the safe and stable operation of the entire project. The gate pier slot embedded part system is usually composed of multiple precision components such as bottom sill, main rail, and reverse rail embedded parts. The accuracy of the installation position, elevation, and relative spacing of these components directly affects whether the gate can be opened and closed smoothly and the quality of its sealing performance.

[0003] However, traditional methods for installing gate pier slot embedded parts rely heavily on manual measurement and the experience-based judgment of construction personnel. This method is not only inefficient but also makes it difficult to achieve precise control over the installation accuracy of embedded parts in complex and variable construction environments. Specifically, manual measurement can be affected by various factors, including but not limited to the accuracy of measuring tools, the skill level of the surveyors, and changes in environmental conditions, all of which can cause installation errors to exceed the design requirements.

[0004] Especially in situations requiring extremely high installation precision, such as when the installation error of embedded parts needs to be controlled within 2mm, traditional installation methods are often inadequate. Excessive installation error not only affects the normal operation of the gate but may also cause a series of problems such as poor sealing and difficulty in opening and closing. In severe cases, rework may be required, which greatly increases construction costs and time. Utility Model Content

[0005] The purpose of this utility model is to provide a gate guide rail precision control device, which solves the problems of existing technology relying on manual measurement and experience judgment, which is inefficient and difficult to accurately control the installation accuracy of gate slot embedded parts. In complex environments, the error is easy to exceed 2mm, resulting in rework and increased costs.

[0006] To achieve the above objectives, this utility model provides a gate guide rail precision control device. The device includes an infrared measurement and control unit and a magnetic block. The infrared measurement and control unit is fixed on the guide rail by the magnetic block. The infrared measurement and control unit includes an infrared ranging sensor and a fixed base. A horizontal bubble is provided below the infrared ranging sensor. The infrared ranging sensor is fixedly connected to the horizontal bubble. The horizontal bubble is connected to the fixed base through the base. One end of the fixed base is fixedly connected to the magnetic block.

[0007] Preferably, one end of the magnetic block is attached to the guide rail, and the other end of the magnetic block is connected to the fixed base by bolts.

[0008] Preferably, the fixed base is an L-shaped base, and a circular through hole is provided at the horizontal end of the fixed base. The circular through hole is a reserved fastening hole.

[0009] Preferably, the infrared measurement and control unit is communicatively connected to the remote infrared transmission control switch, which supports wireless data transmission and can acquire the measurement data of the ranging device in real time.

[0010] Preferably, the horizontal bubble and the infrared ranging sensor are fixed as an integrated structure. The adjustment of the horizontal bubble ensures the horizontality of the measurement reference of the infrared ranging sensor. The base is fixedly connected to the fixed base through the adjusting nut.

[0011] Therefore, the present invention employs the above-mentioned gate guide rail precision control device, and the technical effects are as follows:

[0012] 1. High-precision measurement: The position of the guide rail is monitored in real time through an infrared ranging sensor, with an accuracy of less than 2mm.

[0013] 2. Convenient operation: The design of the magnetic block and remote infrared emission control switch makes the installation and operation of the device more convenient and efficient.

[0014] 3. Dynamic adjustment: Real-time data feedback during guide rail installation facilitates quick adjustments by construction personnel and avoids rework. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the installation of the gate guide rail precision control device of this utility model;

[0016] Figure 2 This is a schematic diagram of the overall structure of the gate guide rail precision control device of this utility model.

[0017] Figure Labels

[0018] 1. Guide rail; 2. Infrared measurement and control unit; 3. Magnetic block; 4. Fixed base; 5. Infrared distance sensor; 6. Horizontal bubble; 7. Base; 8. Adjusting nut. Detailed Implementation

[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0020] Unless otherwise defined, the technical or scientific terms used in this invention shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains.

[0021] Example 1

[0022] like Figures 1-2 As shown, this utility model provides a precision control device for a gate guide rail 1. The device includes an infrared measurement and control unit 2 and a magnetic block 3. The infrared measurement and control unit is fixed on the guide rail 1 by the magnetic block 3, so as to realize real-time monitoring and precise control of the installation deviation of the embedded parts of the guide rail 1.

[0023] The infrared measurement and control unit includes an infrared ranging sensor 5 and a fixed base 4. A horizontal bubble 6 is positioned below the infrared ranging sensor 5, and the infrared ranging sensor 5 is fixedly connected to the horizontal bubble 6. The horizontal bubble 6 is connected to the fixed base 4 via a base 7, and one end of the fixed base 4 is fixedly connected to a magnetic block 3. The infrared ranging sensor 5 accurately calculates the distance between the guide rail 1 and the sensor by emitting and receiving infrared rays, thereby achieving real-time monitoring of the position of the guide rail 1. Its high-precision measurement capability can reach within 2mm, effectively solving the problem of insufficient accuracy of traditional manual measurement methods.

[0024] The horizontal bubble 6 is fixedly connected to the infrared ranging sensor 5 to adjust and ensure that the sensor's measurement reference is horizontal. This effectively avoids measurement errors caused by sensor tilt in complex and variable construction environments. The fixed base 4 serves as the basic support for the infrared measurement and control unit. It is connected to the horizontal bubble 6 via a base 7, which is fixedly connected to the fixed base 4 via an adjusting nut 8, ensuring the stability of the entire measurement and control unit. The fixed base 4 has an L-shaped structure and a pre-drilled circular through-hole to facilitate stable installation and adjustment of the device on the guide rail 1.

[0025] One end of the magnetic block 3 is attached to the guide rail 1, and the other end is connected to the fixed base 4 by bolts. This not only simplifies the installation process, but also improves the stability and reliability of the device on the guide rail 1, and avoids the device from shifting or falling off due to vibration or external force.

[0026] The infrared measurement and control unit is connected to the remote infrared transmission control switch, which supports wireless data transmission and can acquire the measurement data of the ranging device in real time.

[0027] The specific workflow of the above device is as follows: First, the construction personnel attach the magnetic block 3 to the predetermined position on the guide rail 1, ensuring that the magnetic block 3 is firm and does not move; connect the fixed base 4 to the other end of the magnetic block 3 with bolts, and adjust the position and angle of the fixed base 4 to ensure that it is stable and horizontal; fix the infrared ranging sensor 5 and the level bubble 6 on the base 7, and firmly connect the base 7 and the fixed base 4 with the adjusting nut 8. At this time, it is necessary to adjust the level bubble 6 to ensure that the measurement reference of the infrared ranging sensor 5 is in a horizontal state.

[0028] Turn on the infrared ranging sensor 5 to start emitting and receiving infrared rays, and measure the distance between the guide rail 1 and the sensor in real time; the infrared ranging sensor 5 transmits the measurement data wirelessly to the remote infrared transmitting control switch; the construction personnel can obtain the measurement data in real time through the remote infrared transmitting control switch and monitor the installation accuracy of the guide rail 1.

[0029] Based on the real-time measurement data, the construction personnel determine whether the installation position of guide rail 1 is accurate. If a deviation in the installation position is found, the construction personnel adjust the position and angle of guide rail 1 in a timely manner until the measurement data meets the design requirements. Throughout the adjustment process, infrared ranging sensor 5 continuously measures and provides feedback data to ensure that the installation accuracy of guide rail 1 remains under control. Once the installation accuracy of guide rail 1 meets the design requirements, the construction personnel fix guide rail 1 and lock the relevant components, turn off infrared ranging sensor 5 and remote infrared emission control switch, and complete the entire installation and measurement process.

[0030] Therefore, this utility model adopts the above-mentioned gate guide rail precision control device, which achieves high-precision measurement through infrared ranging sensor, combines magnetic block and remote control design to achieve convenient operation, and dynamically feeds back data during installation to support real-time adjustment, effectively avoiding rework and ensuring the installation accuracy of embedded parts.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.

Claims

1. A gate guide rail precision control device, characterized in that, The device includes an infrared measurement and control unit and a magnetic block. The infrared measurement and control unit is fixed on the guide rail by the magnetic block. The infrared measurement and control unit includes an infrared ranging sensor and a fixed base. A horizontal bubble is set below the infrared ranging sensor. The infrared ranging sensor is fixedly connected to the horizontal bubble. The horizontal bubble is connected to the fixed base through the base. One end of the fixed base is fixedly connected to the magnetic block.

2. The gate guide rail precision control device according to claim 1, characterized in that, One end of the magnetic block is attached to the guide rail, and the other end of the magnetic block is connected to the fixed base by bolts.

3. The gate guide rail precision control device according to claim 1, characterized in that, The fixed base is an L-shaped base, and a circular through hole is opened at the horizontal end of the fixed base. The circular through hole is a reserved fastening hole.

4. The gate guide rail precision control device according to claim 1, characterized in that, The infrared measurement and control unit is connected to the remote infrared transmission control switch, which supports wireless data transmission and can acquire the measurement data of the ranging device in real time.

5. The gate guide rail precision control device according to claim 1, characterized in that, The level bubble and the infrared ranging sensor are fixed as a single unit. Adjusting the level bubble ensures the levelness of the infrared ranging sensor's measurement reference. The base is fixedly connected to the fixed base via an adjusting nut.

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