A concrete precast unit testing device

CN224651059UActive Publication Date: 2026-08-18ZHENJIANG TUOTIAN ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202422377239.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2026-08-18
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种混凝土预制件检测装置,以解决上述背景技术中提出的该装置在进行强度检测时,缺少相应的防护结构,检测过程混凝土块断裂,容易出现碎渣迸溅,造成检测人员受伤,存在安全隐患的问题

Benefits of technology

[0014]By adjusting the distance between the mounting block and the movable plate by rotating the stud, precast concrete components of different sizes can be clamped and fixed, increasing the versatility and flexibility of the device. A protective cover is provided to prevent debris from splashing out due to the breakage of concrete test blocks during testing, thus protecting operators from injury and improving operational safety. The lower end of the protective cover is integrally formed with a guide sleeve that connects to the collection box, which facilitates the collection of debris generated during testing and reduces the workload of manual cleaning. The protective cover can be raised and lowered, which not only facilitates the clamping and fixing of precast concrete components but also allows it to be retracted when not in use, saving space. Equipped with a controller, throttle, and other components, operation is made simpler. The design of the fastening nut ensures that the stud will not move accidentally during processing, guaranteeing operational stability.

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Abstract

The utility model relates to the field of concrete detection, especially a concrete prefabricated part detection device, including mounting panel, support and platen, the upper end of mounting panel sets up support, the upper end of support sets up electric push rod, the lower extreme of electric push rod sets up pressure sensor, the lower extreme of pressure sensor connects detection head, the central position of mounting panel is set up and is drawn into the through slot, sets up the protective cover in the through slot, the beneficial effects of the utility model are that the protective cover is set up to prevent the broken concrete test block in the detection process and the resulting debris spatter, thereby protecting the operator from harm, improve the safety of operation, the lower end of protective cover integrative setting has the guide material cover, and is connected to the collection box, and such design can conveniently collect the debris produced in the detection process, reduces the work burden of manual cleaning.
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Description

Technical Field

[0001] This utility model relates to the field of concrete testing technology, and in particular to a testing device for precast concrete components. Background Technology

[0002] Precast concrete, or simply "concrete," refers to a general term for engineering composite materials in which aggregates are bound together by a cementing material. Generally, the term "precast concrete" refers to cement concrete, which uses cement as the cementing material, sand and gravel as aggregates, and water (which may contain admixtures and additives) in a specific ratio, and is obtained through mixing. Currently, precast concrete components often require strength testing before use.

[0003] In related technologies, patent application number CN202221207129.6 discloses a concrete precast component strength testing device, including a testing platform and four support legs fixedly connected to the bottom of the testing platform. Fixed plates are fixedly connected to both sides of the bottom of the testing platform, and the two fixed plates are rotatably connected by a bidirectional screw. One end of the bidirectional screw is connected to the output shaft of a drive motor. Connecting rods that pass through slots through the testing platform are fixedly connected to the tops of the two threaded pairs, and clamping components are fixedly connected to the tops of the two connecting rods. This facilitates clamping and fixing of the precast component, improving its stability and preventing displacement during testing. However, this device lacks a corresponding protective structure during strength testing. Concrete blocks may break during the testing process, easily causing debris to scatter and injure testing personnel, posing a safety hazard. Therefore, we propose a concrete precast component testing device.

[0004] The information disclosed in this background section is only for understanding the background technology of the inventive concept, and therefore may include information that does not constitute prior art. Utility Model Content

[0005] The purpose of this utility model is to provide a concrete precast component testing device to solve the problem mentioned in the background art that the device lacks a corresponding protective structure when performing strength testing, and the concrete block breaks during the testing process, which can easily cause debris to fly out and injure the testing personnel, posing a safety hazard.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A precast concrete component testing device includes a mounting plate, a support, a testing platform, and a pressure plate. The support is vertically welded and fixed to the upper end of the mounting plate. An electric actuator is fixedly mounted at the center of the upper end of the support. A pressure sensor is connected to the lower output end of the electric actuator. A testing head is connected to the lower end of the pressure sensor. The testing platform is welded and fixed to the upper end of the mounting plate below the testing head. A rotating stud is rotatably mounted inside the testing platform. The left side of the rotating stud is rotatably positioned inside the testing platform, and the right side of the rotating stud penetrates through the testing platform. The moving stud includes two sets of threaded segments in opposite directions. A mounting block is threadedly engaged on the side of the rotating stud. A movable plate is welded to the upper end of the mounting block. A threaded rod is threaded through the upper end of the movable plate and threadedly engaged with the wall surface of the movable plate. A pressure plate is fixedly mounted on the lower end of the threaded rod. A rotating plate is welded to the upper end of the threaded rod. A fastening nut is fitted on the side of the threaded rod. A movable groove is opened at the corresponding position of the mounting block on the upper end of the testing platform. A through groove is opened in the center of the mounting plate, and a protective cover is movably installed in the through groove.

[0008] In some embodiments, the lower end of the protective cover is integrally formed with a guide sleeve, the lower end of the guide sleeve is connected to a collection box, and the front end of the collection box is detachably installed with a discharge plate.

[0009] In some embodiments, support columns are symmetrically and vertically fixed on the left and right sides of the lower end of the mounting plate, a support base plate is horizontally welded and fixed between the two support columns, and telescopic support columns are symmetrically and vertically installed on the upper end of the support base plate.

[0010] In some embodiments, a support block is fixedly connected to the upper end of the telescopic support column, one side of the support block is welded and fixed to the lower side of the protective cover, and through slots are opened on the left and right sides of the protective cover at corresponding positions on the testing platform, and slots are opened in the through slots of the protective cover.

[0011] In some embodiments, a battery is installed on the upper left side of the mounting plate, and a controller is installed on the upper right side of the mounting plate.

[0012] In some embodiments, a throttle handle is installed on the right side of the rotating stud, and a fastening nut is provided on the side of the rotating stud.

[0013] The beneficial effects of this utility model are:

[0014] By adjusting the distance between the mounting block and the movable plate by rotating the stud, precast concrete components of different sizes can be clamped and fixed, increasing the versatility and flexibility of the device. A protective cover is provided to prevent debris from splashing out due to the breakage of concrete test blocks during testing, thus protecting operators from injury and improving operational safety. The lower end of the protective cover is integrally formed with a guide sleeve that connects to the collection box, which facilitates the collection of debris generated during testing and reduces the workload of manual cleaning. The protective cover can be raised and lowered, which not only facilitates the clamping and fixing of precast concrete components but also allows it to be retracted when not in use, saving space. Equipped with a controller, throttle, and other components, operation is made simpler. The design of the fastening nut ensures that the stud will not move accidentally during processing, guaranteeing operational stability. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a precast concrete component testing device proposed in this utility model;

[0016] Figure 2 This is a front view of a precast concrete component testing device proposed in this utility model;

[0017] Figure 3 This is a schematic diagram of the protective cover assembly structure of a precast concrete component testing device proposed in this utility model;

[0018] Figure 4 This is a schematic diagram of the testing platform assembly of a precast concrete component testing device proposed in this utility model.

[0019] In the diagram: 1 is the mounting plate, 2 is the support column, 3 is the support base plate, 4 is the controller, 5 is the bracket, 6 is the electric push rod, 7 is the battery, 8 is the detection table, 9 is the protective cover, 10 is the guide sleeve, 11 is the collection box, 12 is the telescopic support column, 13 is the support block, 14 is the pressure sensor, 15 is the detection head, 16 is the slot, 17 is the discharge plate, 18 is the movable plate, 19 is the movable groove, 20 is the rotating plate, 21 is the handle, 22 is the rotating stud, 23 is the threaded rod, 24 is the pressure plate, and 25 is the fastening nut. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] It should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0022] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Reference Figure 1 , 2 3, 4, A precast concrete component testing device, comprising a mounting plate 1, a bracket 5, a testing platform 8, and a pressure plate 24. The bracket 5 is vertically welded and fixed to the upper end of the mounting plate 1. An electric actuator 6 is fixedly installed at the center of the upper end of the bracket 5. A pressure sensor 14 is connected to the lower output end of the electric actuator 6. A testing head 15 is connected to the lower end of the pressure sensor 14. The testing platform 8 is welded and fixed to the upper end of the mounting plate 1 below the testing head 15. A rotating stud 22 is rotatably installed inside the testing platform 8. The left side of the rotating stud 22 is rotatably installed inside the testing platform 8, and the right side of the rotating stud 22 penetrates through the testing platform 8. The rotating stud 22 includes two sets of threaded segments in opposite directions. A mounting block is threadedly engaged on the side of the rotating stud 22. A movable [feature / feature] is welded to the upper end of the mounting block. A threaded rod 23 is threaded through the upper end of the movable plate 18, and the threaded rod 23 is threadedly engaged with the wall surface of the movable plate 18. A pressure plate 24 is fixedly installed at the lower end of the threaded rod 23, and a rotating plate 20 is welded to the upper end of the threaded rod 23. A fastening nut 25 is provided on the side of the threaded rod 23. A movable groove 19 is opened at the corresponding position of the mounting block at the upper end of the testing table 8. A through groove is opened at the center of the mounting plate 1. A protective cover 9 is movably installed in the through groove. Rotating the stud 22 rotates the mounting block, which moves the mounting block and adjusts the distance between the mounting block and the movable plate 18. This allows for the clamping and fixing of precast concrete components of different sizes. The protective cover 9 can effectively prevent the concrete test block from breaking and causing debris to splatter during the testing process, thus ensuring the safety of the testing process.

[0024] In specific implementation of the embodiments of this utility model, such as Figure 1 , 3 As shown, the lower end of the protective cover 9 is integrally formed with a guide sleeve 10, and the lower end of the guide sleeve 10 is connected to a collection box 11. The front end of the collection box 11 is detachably installed with a discharge plate 17. The lower end of the mounting plate 1 is symmetrically and vertically fixed with support columns 2 on the left and right sides. A support base plate 3 is horizontally welded and fixed between the two support columns 2. The upper end of the support base plate 3 is symmetrically and vertically installed with telescopic support columns 12. The cooperation between the guide sleeve 10 and the collection box 11 facilitates the collection of debris generated by the concrete test block, reducing the workload of manual cleaning. The protective cover 9 can be raised and lowered to facilitate the clamping and fixing of the precast concrete components.

[0025] In specific implementation of the embodiments of this utility model, such as Figure 1 , 4 As shown, a support block 13 is fixedly connected to the upper end of the telescopic support column 12. One side of the support block 13 is welded and fixed to the lower side of the protective cover 9. Through slots are opened on the left and right sides of the protective cover 9 at corresponding positions on the testing table 8. A slot 16 is opened in the through slot of the protective cover 9. A baffle is installed in the slot 16. The through slots prevent the testing table 8 from interfering with the movement of the protective cover 9. The baffle in the slot 16 protects the left and right sides of the testing table 8 and improves the protection performance.

[0026] In specific implementation of the embodiments of this utility model, such as Figure 1 , 2 As shown, a battery 7 is installed on the upper left side of the mounting plate 1, a controller 4 is installed on the upper right side of the mounting plate 1, a throttle 21 is installed on the right side of the rotating stud 22, and a fastening nut 25 is provided on the side of the rotating stud 22. The fastening nut 25 locks the rotating stud 22 to prevent it from rotating during the processing.

[0027] In this embodiment, all components are general standard parts or parts known to those skilled in the art. Their structures and connection principles are known to those skilled in the art through technical manuals or conventional experimental methods. The precast concrete component to be tested is placed on the testing platform 8. According to the size of the precast component, the position of the mounting block is adjusted by rotating the handle on the right side of the stud 22. Since the stud 22 contains two sets of threaded segments in opposite directions, the mounting blocks on both sides will move relative to or towards each other when rotated, thereby adjusting the distance between the movable plates 18 so as to clamp and fix precast components of different sizes. After adjustment, the stud 22 is locked with the fastening nut 25 to prevent it from rotating accidentally during the testing process. The rotating plate 20 at the upper end of the threaded rod 23 is rotated, causing the pressure plate 24 to drop, further fixing the precast component firmly on the testing platform 8. After ensuring that the precast component is firmly fixed, the protective cover 9 is raised and adjusted to an appropriate height using the telescopic support column 12. The protective cover 9 effectively blocks debris that may fly out due to the breakage of the precast component, ensuring the safety of the operators. The bottom of the protective cover 9 is equipped with a guide sleeve 10, which is connected to the collection box 11 to collect the debris generated during the testing process for easy subsequent cleaning. The controller 4 starts the electric push rod 6, which pushes the pressure sensor 14 and the detection head 15 connected below it downward to apply a predetermined pressure to the concrete precast component. The pressure sensor 14 monitors and records the force value acting on the precast component in real time. This data can be used to evaluate the quality and strength characteristics of the precast component. After the test is completed, the electric push rod 6 is retracted to release the pressure on the precast component, the protective cover 9 is lowered, the tested concrete precast component is removed, the waste in the collection box 11 is emptied, and preparation is made for the next test.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A concrete precast unit testing device comprising a mounting plate (1), a support (5), a testing bed (8) and a press plate (24), characterised in that: A bracket (5) is vertically welded and fixed to the upper end of the mounting plate (1). An electric actuator (6) is fixedly installed at the center of the upper end of the bracket (5). A pressure sensor (14) is connected to the lower output end of the electric actuator (6). A detection head (15) is connected to the lower end of the pressure sensor (14). A detection platform (8) is welded and fixed to the upper end of the mounting plate (1) below the detection head (15). A rotating stud (22) is rotatably installed inside the detection platform (8). The left side of the rotating stud (22) is rotatably installed inside the detection platform (8), and the right side of the rotating stud (22) penetrates the detection platform (8). The rotating stud (22) contains two sets of threads in opposite directions. The rotating stud (22) has a mounting block threadedly engaged on its side. A movable plate (18) is welded to the upper end of the mounting block. A threaded rod (23) is threaded through the upper end of the movable plate (18). The threaded rod (23) is threadedly engaged with the wall surface of the movable plate (18). A pressure plate (24) is fixedly installed at the lower end of the threaded rod (23). A rotating plate (20) is welded to the upper end of the threaded rod (23). A fastening nut (25) is fitted on the side of the threaded rod (23). A movable groove (19) is opened at the corresponding position of the mounting block at the upper end of the testing table (8). A through groove is opened at the center of the mounting plate (1). A protective cover (9) is movably installed in the through groove.

2. A concrete precast unit inspection apparatus as claimed in claim 1, wherein The lower end of the protective cover (9) is integrally formed with a guide sleeve (10), and the lower end of the guide sleeve (10) is connected to a collection box (11). The front end of the collection box (11) is detachably installed with a discharge plate (17).

3. The precast concrete component testing device according to claim 1, characterized in that, The mounting plate (1) has symmetrical vertical support columns (2) fixedly installed on the left and right sides of its lower end. A support base plate (3) is horizontally welded and fixed between the two support columns (2). A telescopic support column (12) is symmetrically vertically installed on the upper end of the support base plate (3).

4. The precast concrete component testing device according to claim 3, characterized in that, The upper end of the telescopic support column (12) is connected and fixedly provided with a support block (13). One side of the support block (13) is welded and fixed to the lower side of the protective cover (9). The left and right sides of the protective cover (9) are provided with through grooves at the corresponding positions of the testing platform (8). The through grooves of the protective cover (9) are provided with slots (16).

5. The precast concrete component testing device according to claim 1, characterized in that, A battery (7) is installed on the upper left side of the mounting plate (1), and a controller (4) is installed on the upper right side of the mounting plate (1).

6. The precast concrete component testing device according to claim 1, characterized in that, A throttle handle (21) is installed on the right side of the rotating stud (22), and a fastening nut (25) is provided on the side of the rotating stud (22).

Citation Information

Patent Citations

  • Concrete prefabricated part strength detection device

    CN217425067U