All-around detection structure for electrical box appearance detection equipment

Abstract

The utility model provides a kind of all-around detection structure for electric appliance box appearance detection equipment, comprising: conveying detection component, it includes conveying frame, first detection frame, top vision camera, side vision camera one, second detection frame, bottom vision camera and side vision camera two in the conveying detection component, compared with prior art, the utility model has the beneficial effects as follows: by increasing conveying detection component and switching component, electric appliance box is detected by first detection frame through top vision camera to realize three sides, and in continue conveying, electric clamp jaw is clamped to electric appliance box, and 90 degree reversing is realized through rotating motor, and another three sides are detected on the top of second detection frame, so that all-around detection use can be realized, by increasing conveying detection component and lamp auxiliary assembly, light auxiliary assembly is installed to the top of second detection frame, light is supplemented through lamp bead, and lamp bead height position adjustment can be realized, which can assist visual detection use.

Description

Technical Field

[0001] This utility model belongs to the field of electrical box appearance inspection technology, and specifically relates to an all-round inspection structure for electrical box appearance inspection equipment. Background Technology

[0002] An electrical box is a housing or enclosure used to house, protect, and integrate electrical components (such as wires, cables, switches, relays, connectors, circuit boards, etc.). It is widely used in various electrical equipment, electronic systems, and industrial control fields. Its core function is to provide physical protection, electrical insulation, and structural support for internal electrical components, while also facilitating wiring organization and maintenance. During production, electrical boxes may exhibit visible defects such as cracks, bubbles, scratches, and deformation due to various factors including process limitations, equipment constraints, and manual operation. Some electrical boxes also have perforated mounting structures, and dimensional deviations in these structures can affect their subsequent use. For example, cracks can reduce the box's waterproof performance, potentially making internal electrical components susceptible to moisture damage and posing safety hazards. Current visual inspection equipment for electrical boxes requires a deflection structure installed at different conveyor belt intervals to achieve omnidirectional inspection. This deflection structure needs to be set at certain intervals, increasing the overall production area occupied by the equipment and consequently raising production costs.

[0003] In summary, we hope to propose a new structure to solve the aforementioned technical problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this utility model is to provide an all-around inspection structure for an electrical box appearance inspection device, thereby solving the problems mentioned in the background art.

[0005] This utility model is achieved through the following technical solution: an all-round inspection structure for an electrical box appearance inspection device, comprising: a conveying inspection component, wherein the conveying inspection component includes a conveying frame, a first inspection frame, a top vision camera, a side vision camera one, a second inspection frame, a bottom vision camera and a side vision camera two; A first inspection frame is fixedly connected to the upper left of the conveyor frame. A top vision camera for visual inspection of the upper side of the electrical box is fixedly connected to the lower upper end of the first inspection frame. A set of side vision cameras is fixedly connected to both the front and rear ends of the first inspection frame. A second inspection frame is fixedly connected to the upper right end of the conveyor frame. A bottom vision camera is fixedly connected to the middle position above the second inspection frame. A set of side vision cameras are fixedly connected to both the front and rear sides of the second inspection frame. A switching component is fixedly installed above the conveyor frame at the position of the second inspection frame. The switching component includes a ring guide rail, a rotating motor, and an electric gripper.

[0006] In a preferred embodiment, a conveyor belt for continuously conveying electrical boxes is installed inside the conveyor frame, and the second detection frame is disposed in a manner that does not contact the conveyor belt.

[0007] In a preferred embodiment, the rear side of the annular guide rail is provided with several sets of annular guide sliders spaced apart, and each set of annular guide sliders is fixedly connected to a set of lifting cylinders on the side away from the annular guide rail.

[0008] In a preferred embodiment, a rotary motor is fixedly connected to the side of the lifting cylinder away from the annular guide rail, and an electric gripper is fixedly connected to the side of the rotary motor away from the annular guide rail. The electric gripper grips the electrical box and achieves 90° rotation switching via the rotary motor, and the lifting cylinder controls the lifting and moving of the electrical box.

[0009] In a preferred embodiment, a mounting bracket is fixedly connected to the front side of the annular guide rail, and the mounting bracket is fixed above the conveyor frame.

[0010] In a preferred embodiment, a set of mounting slots is provided on the upper surface of the second inspection frame on both the front and rear sides of the bottom vision camera, and a lighting auxiliary component is also installed on the upper part of the second inspection frame.

[0011] In a preferred embodiment, the lighting auxiliary assembly includes a lighting auxiliary ring seat, LED beads, a support frame, and a telescopic column. Several groups of LED beads, evenly distributed in a circle, are fixedly connected to the upper surface and inner side of the lighting auxiliary ring seat.

[0012] In a preferred embodiment, the lamp beads on the upper surface and the inner surface are independently controlled structures, and a set of support frames are fixedly connected to both the front and rear sides of the light auxiliary ring seat, and a telescopic column is telescopically connected to the lower outer end of the support frame. The telescopic column has a positioning threaded hole on its outer side, and a positioning stud is screwed into the inner side of the positioning threaded hole. A mounting plate is fixedly connected to the lower part of the telescopic column. The mounting plate and the mounting groove are interlocked and fixed by bolts. The lighting auxiliary component is installed above the second detection frame, and is illuminated by LED beads. It can also adjust the height of the LED beads to assist in visual inspection.

[0013] After adopting the above technical solution, the beneficial effects of this utility model are: By adding a conveying and detection component and a switching component, the electrical box passes through the first detection frame and is detected on three sides by the top vision camera. During the continued conveying, the electric gripper clamps the electrical box and the rotating motor achieves a 90° reversal. After passing over the second detection frame, it is detected on the other three sides, thus enabling all-round detection.

[0014] By adding a transmission detection component and a lamp auxiliary component, the lighting auxiliary component is installed above the second detection frame. It provides supplementary lighting through the lamp beads and can adjust the height of the lamp beads, which can assist in visual inspection. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of an all-around inspection structure for an electrical box appearance inspection device according to this utility model.

[0017] Figure 2 This is a schematic diagram of the conveying and detection component in the omnidirectional detection structure of an electrical box appearance inspection device according to this utility model.

[0018] Figure 3 This is a schematic diagram of the switching component in the omnidirectional inspection structure of an electrical box appearance inspection device of this utility model.

[0019] Figure 4 This is a schematic diagram of the lighting auxiliary component in the omnidirectional inspection structure of an electrical box appearance inspection device of this utility model.

[0020] In the figure, 100-transfer detection component, 101-transfer frame, 102-transfer belt, 103-first detection frame, 104-top vision camera, 105-side vision camera one, 106-second detection frame, 107-bottom vision camera, 108-mounting slot; Switching components, 201-mounting bracket, 202-circular guide rail, 203-circular guide slider, 204-lifting cylinder, 205-rotation motor, 206-electric gripper; 300-Lighting auxiliary components, 301-Lighting auxiliary ring seat, 302-LED beads, 303-Support bracket, 304-Telescopic column, 305-Positioning stud, 306-Mounting plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-3 As the first embodiment of this utility model: An all-around inspection structure for an electrical box appearance inspection device includes: a conveying inspection component 100, which includes a conveying frame 101, a first inspection frame 103, a top vision camera 104, a first side vision camera 105, a second inspection frame 106, a bottom vision camera 107, and a second side vision camera. A first inspection frame 103 is fixedly connected to the upper left of the conveyor frame 101. A top vision camera 104 for visual inspection of the upper side of the electrical box is fixedly connected to the lower part of the upper end of the first inspection frame 103. A set of side vision cameras 105 are fixedly connected to both the front and rear ends of the first inspection frame 103. A second inspection frame 106 is fixedly connected to the upper right end of the conveyor frame 101. A bottom vision camera 107 is fixedly connected to the middle position above the second inspection frame 106. A set of side vision cameras are fixedly connected to both the front and rear sides of the second inspection frame 106. A switching component 200 is fixedly installed above the conveyor frame 101 at the position of the second inspection frame 106. The switching component 200 includes an annular guide rail 202, a rotating motor 205, and an electric gripper 206.

[0023] A conveyor belt 102 for continuously conveying electrical boxes is installed inside the conveyor frame 101, and the second detection frame 106 is set without contacting the conveyor belt 102.

[0024] The rear side of the annular guide rail 202 is provided with several sets of annular guide sliders 203 arranged at intervals. Each set of annular guide sliders 203 is fixedly connected to a set of lifting cylinders 204 on the side away from the annular guide rail 202.

[0025] A rotating motor 205 is fixedly connected to the side of the lifting cylinder 204 away from the annular guide rail 202. An electric gripper 206 is fixedly connected to the side of the rotating motor 205 away from the annular guide rail 202. The electric gripper 206 clamps the electrical box and achieves 90° rotation switching through the rotating motor 205. The lifting cylinder 204 controls the lifting and moving of the electrical box.

[0026] A mounting bracket 201 is fixedly connected to the front side of the annular guide rail 202, and the mounting bracket 201 is fixed above the conveyor frame 101.

[0027] Specifically, the electrical box is continuously conveyed via conveyor belt 102. During conveying, the electrical box first passes through the first inspection frame 103, where it undergoes visual inspection of its upper side by a top vision camera 104, and then visual inspection of its front and rear sides by two sets of side vision cameras 105. Next, during continued conveying, the electrical box is gripped by an electric gripper 206, rotated 90° by a rotary motor 205, and its lifting movement is controlled by a lifting cylinder 204. Under the control of the annular guide rail 202, the electrical box drives the annular guide slider 203 to move to the right (the annular guide rail uses a mature structure from existing technology, which will not be described again). This allows the electrical box to pass through... Above the second inspection frame 106, the bottom vision camera 107 and the side vision camera 2 complete the visual inspection of the other three sides of the electrical box (the vision inspection camera is a high-precision vision camera, and the specific model can be any existing mature equipment on the market, as long as it meets the requirements of this utility model. The related connection circuits and control methods all use existing technology, which will not be described in detail here). After the inspection is completed, the lifting cylinder 204 drives the electrical box to move down, so that the electric gripper 206 places the electrical box above the conveyor belt 102. The switching component 200 is set in the area of ​​the conveyor inspection component 100, without adding an extra placement area, thereby enabling all-round inspection.

[0028] Please see Figures 1-2 and Figure 4 As a second embodiment of this utility model: The upper surface of the second inspection frame 106 has a set of mounting slots 108 on both the front and rear sides of the bottom vision camera 107. A lighting auxiliary component 300 is also installed on the upper part of the second inspection frame 106.

[0029] The lighting auxiliary assembly 300 includes a lighting auxiliary ring seat 301, LED beads 302, a support frame 303, and a telescopic column 304. Several groups of LED beads 302, which are evenly distributed in a circle, are fixedly connected to the upper surface and inner side of the lighting auxiliary ring seat 301.

[0030] The upper and inner side lamp beads 302 are independently controlled structures. A set of support frames 303 are fixedly connected to both the front and rear sides of the lighting auxiliary ring seat 301. A telescopic column 304 is telescopically connected to the lower outer end of the support frame 303. The telescopic column 304 has a positioning threaded hole on its outer side, and a positioning stud 305 is screwed into the inner side of the positioning threaded hole. A mounting plate 306 is fixedly connected to the lower part of the telescopic column 304. The mounting plate 306 and the mounting groove 108 are interlocked and fixed by bolts. The lighting auxiliary component 300 is installed above the second detection frame 106, and is illuminated by the lamp beads 302. The height position of the lamp beads 302 can be adjusted.

[0031] Based on the first embodiment described above, the lighting auxiliary component 300 is further installed above the second detection frame 106, and two sets of independently controlled LED beads 302 provide supplementary lighting. The LED beads 302 can be opened and closed according to actual use, and the height of the LED beads 302 can be adjusted by the support frame 303 along the telescopic column 304. The LED beads 302 are fixed in position by the positioning stud 305, thereby assisting in visual inspection.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An all-around inspection structure for an electrical box appearance inspection device, comprising: The conveying detection assembly (100) is characterized in that: the conveying detection assembly (100) includes a conveying frame (101), a first detection frame (103), a top vision camera (104), a first side vision camera (105), a second detection frame (106), a bottom vision camera (107), and a second side vision camera; A first inspection frame (103) is fixedly connected to the upper left of the conveyor frame (101). A top vision camera (104) for visual inspection of the upper side of the electrical box is fixedly connected to the lower part of the upper end of the first inspection frame (103). A set of side vision cameras (105) are fixedly connected to both the front and rear ends of the first inspection frame (103). A second inspection frame (106) is fixedly connected to the upper right end of the conveyor frame (101). A bottom vision camera (107) is fixedly connected to the middle position above the second inspection frame (106). A set of side vision cameras are fixedly connected to both the front and rear sides of the second inspection frame (106). A switching component (200) is fixedly installed above the conveyor frame (101) at the position of the second inspection frame (106). The switching component (200) includes a ring guide rail (202), a rotating motor (205), and an electric gripper (206).

2. The omnidirectional inspection structure for an electrical box appearance inspection device as described in claim 1, characterized in that: The inner side of the conveyor frame (101) is equipped with a conveyor belt (102) for continuously conveying electrical boxes, and the second detection frame (106) is not in contact with the conveyor belt (102).

3. The omnidirectional inspection structure for an electrical box appearance inspection device as described in claim 2, characterized in that: The annular guide rail (202) is provided with several sets of annular guide sliders (203) spaced apart. Each set of annular guide sliders (203) is fixedly connected to a set of lifting cylinders (204) on the side away from the annular guide rail (202).

4. The omnidirectional inspection structure for an electrical box appearance inspection device as described in claim 3, characterized in that: A rotating motor (205) is fixedly connected to the side of the lifting cylinder (204) away from the annular guide rail (202), and an electric gripper (206) is fixedly connected to the side of the rotating motor (205) away from the annular guide rail (202).

5. The omnidirectional inspection structure for an electrical box appearance inspection device as described in claim 4, characterized in that: The annular guide rail (202) is fixedly connected to the front side of the mounting bracket (201), and the mounting bracket (201) is fixed above the conveyor frame (101).

6. The omnidirectional inspection structure for an electrical box appearance inspection device as described in claim 1, characterized in that: The upper surface of the second inspection frame (106) is provided with a set of mounting slots (108) on both the front and rear sides of the bottom vision camera (107). A lighting auxiliary component (300) is also installed above the second inspection frame (106).

7. The omnidirectional inspection structure for an electrical box appearance inspection device as described in claim 6, characterized in that: The lighting auxiliary assembly (300) includes a lighting auxiliary ring seat (301), LED beads (302), a support frame (303) and a telescopic column (304). Several groups of LED beads (302) that are evenly distributed in a circle are fixedly connected to the upper surface and inner side of the lighting auxiliary ring seat (301).

8. The omnidirectional inspection structure for an electrical box appearance inspection device as described in claim 7, characterized in that: The lamp beads (302) on the upper surface and inner side are independently controlled structures. A set of support frames (303) are fixedly connected to both the front and rear sides of the light auxiliary ring seat (301). A telescopic column (304) is telescopically connected to the lower outer end of the support frame (303). The telescopic column (304) has a positioning threaded hole on its outer side, and a positioning stud (305) is screwed into the inner side of the positioning threaded hole. An installation plate (306) is fixedly connected to the lower part of the telescopic column (304). The installation plate (306) and the installation groove (108) are interlocked and fixed by bolts.

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