Metallographic optical detector

CN224651191UActive Publication Date: 2026-08-18DALIAN BOILER & PRESSURE VESSEL INSPECTION & TESTING INST CO LTD
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Patent Information

Application Number
CN202521915539.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-05
Publication Date
2026-08-18
Estimated Expiration
2035-09-05

AI Technical Summary

Technical Problem

[0005]为解决背景技术中提出的对于一些特殊样品的观察,会存在温度上的要求,而现有装置作业时无法满足对恒定温度的保持,温度变化则会影响高倍成像稳定性,且一些观察作业由于外界环境因素,会使得样品发生振动偏移,导致成像模糊的问题,本实用提供了一种金相光学检测仪,其包括承载台,所述承载台上设置有恒温组件,所述恒温组件中包含有围合框,所述围合框顶部固接有盖板,所述盖板顶部开设有结构槽,所述围合框之间围合有围合腔,所述围合腔的两侧内壁面上对称开设有第一安装槽,所述第一安装槽的内部安装有第一发热板,所述围合腔的两端内壁面上对称开设有第二安装槽,所述第二安装槽内部安装有第二发热板,所述围合框的底部端面上环绕安装有弹性压条,所述围合框两端外侧面上对称安装有固定块,所述固定块上设置有橡胶吸盘,所述围合框上安装有辅助固定组件

Benefits of technology

[0012] 1. In this metallographic optical inspection instrument, the temperature control of the working space of the stage is achieved through the cooperation of the constant temperature component, which meets the requirements of high-temperature or low-temperature metallographic analysis and avoids the impact of temperature changes on high-magnification imaging.

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Abstract

The utility model relates to the technical field of metallographic optical detector, specifically, a metallographic optical detector, it includes bearing station, is provided with constant temperature subassembly on bearing station, and the top of enclosure frame is fixedly connected with the cover, and the top of cover is equipped with structure groove, and the enclosure cavity is enclosed between the enclosure frame, and the first installation groove is symmetrically equipped with on the two side inner wall surfaces of enclosure cavity, and the first heating plate is installed in the first installation groove, and the second heating plate is installed in the second installation groove, and the elastic pressing strip is installed around on the bottom end face of enclosure frame, and the fixed block is symmetrically installed on the both end outer side of enclosure frame, and the rubber sucking disc is arranged on the fixed block, and the auxiliary fixing assembly is installed on the enclosure frame, and through the cooperation of constant temperature subassembly and auxiliary fixing assembly, the constant temperature limit of bearing station operation space is realized, satisfies the metallographic analysis demand of high temperature or low temperature, can avoid the phenomenon that the metal block is vibrated and shifts because of environmental vibration simultaneously, guarantees the imaging definition.
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Description

Technical Field

[0001] This utility model relates to the field of metallographic optical inspection instruments, and more specifically, to a metallographic optical inspection instrument. Background Technology

[0002] Metallographic optical inspection instrument is a precision optical instrument specifically used to observe and analyze the microstructure of metallic materials. It reveals the metallographic structure of materials through optical magnification and imaging technology, combined with sample preparation and special illumination methods. It is an important tool in the fields of materials science, metallurgy, and mechanical manufacturing.

[0003] For the observation of some special samples, there are temperature requirements. However, the existing equipment cannot maintain a constant temperature during operation. Temperature changes will affect the stability of high-magnification imaging. In addition, some observation operations may be caused by the vibration and displacement of the sample due to external environmental factors, resulting in blurred imaging.

[0004] Based on this, this utility model discloses a metallographic optical inspection instrument. Utility Model Content

[0005] To address the issues raised in the background art regarding the observation of certain special samples, where temperature requirements exist and existing devices cannot maintain a constant temperature during operation, temperature variations affect the stability of high-magnification imaging, and some observation operations suffer from sample vibration and displacement due to external environmental factors, leading to blurred images, this invention provides a metallographic optical inspection instrument. The instrument includes a support stage with a temperature-controlled component. This component includes an enclosing frame, a cover plate fixed to the top of the enclosing frame, and a structural groove on the top of the cover plate. An enclosing cavity is formed between the enclosing frames. First mounting grooves are symmetrically formed on the inner walls of both sides of the enclosing cavity, and a first heating plate is installed inside each of the first mounting grooves. Second mounting grooves are symmetrically formed on the inner walls of both ends of the enclosing cavity, and a second heating plate is installed inside each of the second mounting grooves. An elastic pressure strip is mounted around the bottom end face of the enclosing frame. Fixing blocks are symmetrically mounted on the outer surfaces of both ends of the enclosing frame, and rubber suction cups are mounted on the fixing blocks. An auxiliary fixing component is also installed on the enclosing frame.

[0006] As a further improvement to this technical solution, a rotating groove is provided through the top of the fixed block, a fixed short shaft is installed inside the rotating groove, and a toggle rod is provided inside the rotating groove. The toggle rod is rotatably sleeved outside the cross section of the fixed short shaft. The bottom of the toggle rod is connected to a rubber suction cup, and a connecting rod is fixed to the top of the toggle rod at the same end.

[0007] As a further improvement to this technical solution, when the lever is in the vertical state, the horizontal plane where the bottom end face of the rubber suction cup is located is lower than the horizontal plane where the bottom end face of the elastic pressure strip is located.

[0008] As a further improvement to this technical solution, the auxiliary fixing component includes an adjustment groove. The adjustment grooves are symmetrically opened at the lower position of the inner wall surface on both sides of the enclosing cavity. A screw is rotatably installed in the space opened on one side of the adjustment groove. A movable frame is set in the space opened at the same end of the adjustment groove. One end of the movable frame is sleeved on the outside of the cross section of the screw through a screw hole. A clamping plate is fixedly connected to each movable frame.

[0009] As a further improvement to this technical solution, the end of each screw away from the center point of the enclosure frame extends outward through the plate of the enclosure frame and is equipped with an adjustment knob.

[0010] As a further improvement to this technical solution, the rotation trajectory of the adjustment knob does not contact the installation position of the fixing block, and the horizontal plane where the bottom end face of the clamping plate is located is higher than the horizontal plane where the bottom end face of the enclosure frame is located.

[0011] Compared with existing technologies, the beneficial effects of this utility model are:

[0012] 1. In this metallographic optical inspection instrument, the temperature control of the working space of the stage is achieved through the cooperation of the constant temperature component, which meets the requirements of high-temperature or low-temperature metallographic analysis and avoids the impact of temperature changes on high-magnification imaging.

[0013] 2. In this metallographic optical inspection instrument, the auxiliary fixing components work together to achieve the auxiliary fixing effect on the metal block to be observed, avoiding the phenomenon of vibration and displacement of the metal block due to environmental vibration, and ensuring the clarity of the image. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the enclosure frame in this utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure of the fixing block in this utility model;

[0017] Figure 4 For practical purposes Figure 2 A magnified structural diagram of point A in the middle.

[0018] The meanings of the labels in the diagram are as follows:

[0019] 1. Support platform; 2. Enclosing frame; 3. Cover plate; 4. Enclosing cavity; 5. Elastic pressure strip; 6. First mounting groove; 7. First heating plate; 8. Second mounting groove; 9. Second heating plate; 10. Fixing block; 11. Rotating groove; 12. Fixed short shaft; 13. Actuating rod; 14. Rubber suction cup; 15. Connecting rod; 16. Adjusting groove; 17. Screw; 18. Moving frame; 19. Clamping plate; 20. Adjusting knob. Detailed Implementation

[0020] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] Therefore, this utility model provides a metallographic optical inspection instrument, see [link to relevant documentation]. Figures 1-3 As shown, it includes a support platform 1, on which a temperature control component is installed. The temperature control component includes an enclosing frame 2, and a cover plate 3 is fixed to the top of the enclosing frame 2. A structural groove is opened on the top of the cover plate 3. An enclosing cavity 4 is enclosed between the enclosing frames 2. First mounting grooves 6 are symmetrically opened on the inner walls of both sides of the enclosing cavity 4. A first heating plate 7 is installed inside the first mounting groove 6. Second mounting grooves 8 are symmetrically opened on the inner walls of both ends of the enclosing cavity 4. A second heating plate 9 is installed inside the second mounting groove 8. An elastic pressure strip 5 is installed around the bottom end face of the enclosing frame 2. Fixing blocks 10 are symmetrically installed on the outer sides of both ends of the enclosing frame 2. Rubber suction cups 14 are provided on the fixing blocks 10. An auxiliary fixing component is installed on the enclosing frame 2. A control panel is installed on the outer side of the enclosing frame 2, which can control the operating temperature of the first heating plate 7 and the second heating plate 9 to achieve temperature setting of the internal space of the enclosing cavity 4. The structural groove on the top of the cover plate 3 can ensure the smooth operation of the observation lens.

[0022] A rotating groove 11 is provided through the top of the fixed block 10. A fixed short shaft 12 is installed inside the rotating groove 11, and a toggle rod 13 is provided inside the rotating groove 11. The toggle rod 13 is rotatably sleeved outside the cross-section of the fixed short shaft 12. The bottom of the toggle rod 13 is connected to the rubber suction cup 14, and a connecting rod 15 is fixed to the top of the toggle rod 13 at the same end. After the inspection is completed, by applying a force to the connecting rod 15 in the direction of the enclosing frame 2, the toggle rod 13 rotates around the fixed short shaft 12. The rubber suction cup 14 at the bottom of the toggle rod 13 is lifted up, so that the suction force of the rubber suction cup 14 on the top end face of the support platform 1 disappears, and the limiting effect of the enclosing frame 2 on the support platform 1 is released.

[0023] When the lever 13 is in the vertical position, the horizontal plane of the bottom end face of the rubber suction cup 14 is lower than the horizontal plane of the bottom end face of the elastic pressure strip 5.

[0024] During operation, thanks to the structural design of the constant temperature component, before testing the metal block, the metal block to be tested is placed on top of the support platform 1, and then the enclosure frame 2 is placed on top of the support platform 1, so that the metal block is located inside the enclosure cavity 4. By applying a downward force to the connecting rod 15, the rubber suction cup 14 is adsorbed on top of the support platform 1, and the bottom end face of the elastic pressure strip 5 is pressed tightly against the top of the support platform 1. Subsequently, the control panel is adjusted to regulate and preheat the working environment inside the enclosure cavity 4, so that the temperature inside the enclosure cavity 4 remains constant, meeting the requirements of high-temperature or low-temperature metallographic analysis and avoiding the impact of temperature changes on high-magnification imaging.

[0025] Further, see Figures 1-2 , Figure 4 As shown, the auxiliary fixing assembly includes an adjustment groove 16. The adjustment grooves 16 are symmetrically provided on the lower part of the inner wall surface on both sides of the enclosing cavity 4. A screw 17 is rotatably installed in the space opened on one side of the adjustment groove 16. A movable frame 18 is provided in the space opened at the same end of the adjustment groove 16. One end of the movable frame 18 is sleeved on the outside of the cross section of the screw 17 through a screw hole. A clamping plate 19 is fixedly connected to each movable frame 18.

[0026] The end of each screw 17 furthest from the center point of the enclosure frame 2 extends through the plate of the enclosure frame 2 and is equipped with an adjustment knob 20. Each adjustment knob 20 ensures that the movable frame 18 and the clamping plate 19 on the same side can move freely, which can accommodate the observation of irregular metal blocks.

[0027] The rotation trajectory of the adjusting knob 20 does not contact the installation position of the fixing block 10, and the horizontal plane where the bottom end face of the clamping plate 19 is located is higher than the horizontal plane where the bottom end face of the enclosure frame 2 is located.

[0028] During operation, through the structural design of the auxiliary fixing components, after the working position of the enclosure frame 2 is fixed before observation, force can be applied to the adjustment knobs 20 at both ends of the enclosure frame 2 respectively. The screw 17 rotates, and the moving frame 18 drives the clamping plate 19 to move along the adjustment groove 16. The clamping plates 19 at both ends clamp the two ends of the metal block, which can fix the metal block in a suitable position and avoid the phenomenon of metal block vibration and displacement caused by environmental vibration, thus ensuring image clarity.

[0029] In summary, this effectively solves the problems of temperature requirements for observing certain special samples, the inability of existing devices to maintain a constant temperature during operation, the impact of temperature changes on the stability of high-magnification imaging, and the blurring of images caused by sample vibration due to external environmental factors during some observation operations.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present utility have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present utility, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A metallographic optical inspection instrument, comprising a stage (1), characterized in that: A constant temperature component is provided on the support platform (1). The constant temperature component includes an enclosing frame (2). A cover plate (3) is fixed to the top of the enclosing frame (2). A structural groove is opened on the top of the cover plate (3). An enclosing cavity (4) is enclosed between the enclosing frames (2). A first mounting groove (6) is symmetrically opened on the inner wall surface of both sides of the enclosing cavity (4). A first heating plate (7) is installed inside the first mounting groove (6). A second mounting groove (8) is symmetrically opened on the inner wall surface of both ends of the enclosing cavity (4). A second heating plate (9) is installed inside the second mounting groove (8). An elastic pressure strip (5) is installed around the bottom end surface of the enclosing frame (2). Fixing blocks (10) are symmetrically installed on the outer side surface of both ends of the enclosing frame (2). A rubber suction cup (14) is provided on the fixing block (10). An auxiliary fixing component is installed on the enclosing frame (2).

2. The metallographic optical inspection instrument according to claim 1, characterized in that: The top of the fixed block (10) is provided with a rotating groove (11), a fixed short shaft (12) is installed inside the rotating groove (11), a toggle rod (13) is provided inside the rotating groove (11), the toggle rod (13) is rotatably sleeved outside the cross section of the fixed short shaft (12), the bottom of the toggle rod (13) is connected to the rubber suction cup (14), and a connecting rod (15) is fixed at the top of the toggle rod (13) at the same end.

3. The metallographic optical inspection instrument according to claim 2, characterized in that: When the lever (13) is in a vertical position, the horizontal plane of the bottom end face of the rubber suction cup (14) is lower than the horizontal plane of the bottom end face of the elastic pressure strip (5).

4. The metallographic optical inspection instrument according to claim 1, characterized in that: The auxiliary fixing assembly includes an adjustment groove (16). The inner walls of the enclosing cavity (4) are symmetrically provided with adjustment grooves (16) at the lower position. A screw (17) is rotatably installed in a space on one side of the adjustment groove (16). A movable frame (18) is provided in a space at the same end of the adjustment groove (16). One end of the movable frame (18) is sleeved on the outside of the cross section of the screw (17) through a screw hole. A clamping plate (19) is fixedly connected to each movable frame (18).

5. A metallographic optical inspection instrument according to claim 4, characterized in that: The end of each screw (17) away from the center point of the enclosure frame (2) extends outward through the plate of the enclosure frame (2) and is equipped with an adjustment knob (20).

6. A metallographic optical inspection instrument according to claim 5, characterized in that: The rotation trajectory of the adjustment knob (20) does not contact the installation position of the fixing block (10), and the horizontal plane where the bottom end face of the clamping plate (19) is located is higher than the horizontal plane where the bottom end face of the enclosure frame (2) is located.