An interference detection device for a presser disc of a terry attaching machine
Patent Information
- Application Number
- CN202521422583.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-08
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-07-08
AI Technical Summary
但有时候压盘的底部会意外粘附着海绵条,使得海绵条没有粘贴到刀模板上,干涉到下一周期工序的正常开展,造成了不必要的损失
[0017]本申请实施例具有如下技术效果:本实用新型设计合理巧妙,能够准确检测出压盘底部是否粘附有干涉物,当检测出干涉物时,能够将信号反馈至设备,机器停止运行并做出警示,从而能够提醒工作人员迅速清理干涉物,避免了下一工序可能对设备、刀模板及完成品造成损坏的可能,节约了成本和保证了生产的正常有序开展。
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Figure CN224651579U_ABST
Abstract
Description
Technical Field
[0001] This application relates to a cotton-applying machine, and more particularly to an interference detection device for detecting whether there are interfering substances adhering to the bottom of the pressure plate of the cotton-applying machine. Background Technology
[0002] Flat die-cutting molds are commonly used tools in the packaging industry. They are equipped with blades that cut or crease packaging materials to meet usage requirements.
[0003] Typically, elastic material, such as foam or sponge, is also provided on the cutting template on both sides of the blade. This elastic material adheres to the cutting template and is located on both sides of the blade, thus encasing the blade within it. The blade is only exposed when the elastic material is compressed during cutting. This design serves two purposes: first, it protects the blade, minimizing damage from impacts during non-working hours; second, after cutting the packaging material, the compressed elastic material returns to its original position, lifting the packaging material and detaching it from the blade.
[0004] The applicant has developed an automatic sponge applicator machine. A gripper head picks up sponge strips and attaches them to a die template. When the sponge strip is placed on the die template, the pressure plate of the gripper head presses the strip firmly against the template, and the pins of the gripper head retract upwards, thus removing the sponge strip. After this process, the gripper head proceeds to the next cycle of picking up and attaching sponge strips to the die template. However, sometimes sponge strips accidentally adhere to the bottom of the pressure plate, preventing them from being properly attached to the die template. This interferes with the normal operation of the next cycle and causes unnecessary losses.
[0005] Therefore, an interference detection device for the pressure plate of a cotton-applying machine has become a necessity. Utility Model Content
[0006] In view of at least one of the above technical problems, this application provides an interference detection device for the pressure plate of a cotton applicator.
[0007] An embodiment of the first aspect of this application provides an interference detection device for a pressure plate of a cotton applicator, comprising: a laser sensor and a pressure plate, the pressure plate being rotatable about its own central axis, the laser sensor being disposed on one side of the pressure plate and facing the pressure plate, and the detection range of the laser sensor extending up to or beyond the diameter endpoint of the pressure plate away from the laser sensor.
[0008] As a further improvement of this utility model, the detection range of the laser sensor is located below the pressure plate.
[0009] As a further improvement of this utility model, the pressure plate can rotate in either the forward or reverse direction.
[0010] As a further improvement of this utility model, a plurality of through holes are provided through the upper and lower surfaces of the pressure plate, and a retractable pin is provided above the pressure plate corresponding to the through holes.
[0011] As a further improvement of this invention, the inspection range of the laser sensor extends to the diameter end of the pressure plate away from the laser sensor.
[0012] As a further improvement of this utility model, the laser sensor is positioned toward the central axis of the pressure plate.
[0013] As a further improvement of this utility model, the laser irradiation line emitted by the laser sensor is located below the pressure plate, and the laser irradiation line is parallel to the pressure plate.
[0014] As a further improvement of this utility model, the pressure plate can rotate 360°.
[0015] As a further improvement of this utility model, the laser sensor emits a laser irradiation line towards the pressure plate. When there is an interfering object adhering to the bottom of the pressure plate, the laser sensor receives a feedback signal; when there is no interfering object under the pressure plate, the laser sensor does not receive a feedback signal.
[0016] As a further improvement of this utility model, the interference material is a sponge strip.
[0017] The embodiments of this application have the following technical effects: The present invention is reasonably and ingeniously designed, and can accurately detect whether there are interfering objects adhering to the bottom of the pressure plate. When interfering objects are detected, the signal can be fed back to the equipment, the machine stops running and issues a warning, thereby reminding the staff to quickly clean the interfering objects, avoiding the possibility of damage to the equipment, cutting template and finished products in the next process, saving costs and ensuring the normal and orderly operation of production.
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a top view of the interfering object in this utility model when it is in one position; Figure 2 This is a side view of the present invention; Figure 3 This is a top view of the interfering object in another position in this utility model; Figure 4 This is a three-dimensional structural schematic diagram of the present invention; Figure 5 This is a bottom view of the three-dimensional structure of this utility model; Figure 6 This is a side view of the three-dimensional structure of this utility model; Figure 7 This is a schematic diagram of the structure of the pressure plate and the pin in this utility model. Detailed Implementation
[0021] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0022] In the description of this application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0023] In the description of this application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0024] In the embodiments of this application, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this utility model can be understood according to the specific circumstances.
[0025] like Figures 1 to 7 As shown, an embodiment of this application provides an interference detection device for the pressure plate of a cotton applicator, which includes: a laser sensor 2 and a pressure plate 1. The pressure plate 1 can rotate around its own central axis. The laser sensor 2 is disposed on one side of the pressure plate 1 and faces the pressure plate 1. The detection range of the laser sensor 2 extends up to or beyond the diameter endpoint of the pressure plate 1 that is away from the laser sensor 2.
[0026] In other embodiments, other sensors, such as infrared sensors, can also be used, as long as they can detect whether there is an interfering object 4 attached to the bottom of the pressure plate 1.
[0027] The detection range of the laser sensor 2 is located below the pressure plate 1.
[0028] The pressure plate 1 can rotate in either the forward or reverse direction. Since the laser sensor 2 emits a laser irradiation line 3, when the pressure plate 1 rotates in either direction, the area below the pressure plate 1 can be scanned by the laser irradiation line 3, thereby avoiding missed detections.
[0029] In this application, the interfering object 4 is a sponge strip with a certain thickness. Before detection, the irradiation height and range of the laser irradiation line 3 will be adjusted according to the thickness parameter of the sponge strip. When the interfering object 4 passes through the position of the laser irradiation line 3, it can intersect with the laser irradiation line 3.
[0030] Several through holes are provided through the upper and lower surfaces of the pressure plate 1, and retractable pins 5 are provided above the pressure plate 1 corresponding to the through holes. When the pins 5 pass through the lower surface of the pressure plate 1, they are inserted into the sponge strip, causing the sponge strip to move with the gripper tool head. When the sponge strip is moved to the position to be pasted on the die template and pasted, the pins 5 will retract, either retracting into the through holes or leaving the upper surface of the pressure plate 1, and the pressure plate 1 will press the sponge strip firmly. When the pressure plate 1 also moves upward, it may lift the sponge strip. At this time, the sponge strip adhering to the bottom surface of the pressure plate 1 becomes an interference 4, which will interfere with the normal progress of the next process.
[0031] The inspection range of the laser sensor 2 extends to the diameter endpoint of the pressure plate 1 furthest from the laser sensor 2. In this embodiment, it is preferable that the inspection range of the laser sensor 2 covers the diameter endpoint of the pressure plate 1 furthest from the laser sensor 2. If there is an interfering substance 4 adhering to the bottom of the pressure plate 1, no missed detection will occur after the pressure plate 1 is rotated 360°.
[0032] The laser sensor 2 is positioned toward the central axis of the pressure plate 1.
[0033] The laser irradiation line 3 emitted by the laser sensor 2 is located below the pressure plate 1 and is parallel to the pressure plate 1. The laser irradiation line 3 is set parallel to the base. As long as the distance between the laser irradiation line 3 and the lower surface of the base is less than the height of the interferometer 4, and the height of the interferometer 4 is the thickness of the sponge strip, there will be no missed detection.
[0034] The pressure plate 1 can rotate 360°.
[0035] The laser sensor 2 emits a laser irradiation line 3 towards the pressure plate 1. When there is an interfering object 4 adhering to the bottom of the pressure plate 1, the laser sensor 2 receives a feedback signal; when there is no interfering object 4 under the pressure plate 1, the laser sensor 2 does not receive a feedback signal.
[0036] The interference element 4 is a sponge strip.
[0037] During operation, the inserter 5 moves to the next sponge-picking position to prepare to insert the sponge strip. During this movement, the pressure plate 1 rotates at a set angle. If the laser sensor 2 does not receive a feedback signal, the inserter 5 inserts the sponge strip, and the next cycle of sponge strip processing begins, attaching the sponge strip to the flat die. If the pressure plate 1 rotates at the set angle and the laser sensor 2 receives a feedback signal, it means that the laser sensor 2 has detected an interference object 4 adhering to the bottom of the pressure plate 1. At this time, the machine stops running and issues a warning. After the operator removes the interference object 4, the next cycle of sponge strip processing continues.
[0038] This utility model is reasonably and ingeniously designed, and can accurately detect whether there is an interference object 4 adhering to the bottom of the pressure plate 1. When the interference object 4 is detected, it can feed the signal back to the equipment, the machine stops running and issues a warning, thereby reminding the staff to quickly clean the interference object, avoiding the possibility of damage to the equipment, cutting template and finished product in the next process, saving costs and ensuring the normal and orderly operation of production.
[0039] The above description is merely a preferred embodiment of this application and does not constitute any limitation on this application. Any person skilled in the art can make many possible variations and modifications to the technical solution of this application, or modify it into equivalent embodiments, without departing from the scope of the technical solution of this application. Therefore, all equivalent changes made based on the shape, structure, and principle of this application without departing from the content of the technical solution of this application should be covered within the protection scope of this application.
Claims
1. An interference detection device for the pressure plate of a cotton-applying machine, characterized in that, It includes: A laser sensor and a pressure plate, wherein the pressure plate is rotatable about its own central axis, the laser sensor is disposed on one side of the pressure plate and facing the pressure plate, and the detection range of the laser sensor extends up to or beyond the diameter endpoint of the pressure plate away from the laser sensor.
2. The interference detection device for the pressure plate of the cotton-applying machine according to claim 1, characterized in that, The detection range of the laser sensor is located below the pressure plate.
3. The interference detection device for the pressure plate of the cotton-applying machine according to claim 1, characterized in that, The pressure plate can rotate in either the forward or reverse direction.
4. The interference detection device for the pressure plate of the cotton-applying machine according to claim 1, characterized in that, A plurality of through holes are provided through the upper and lower surfaces of the pressure plate, and a retractable pin is provided above the pressure plate corresponding to the through holes.
5. The interference detection device for the pressure plate of the cotton-applying machine according to claim 1, characterized in that, The inspection range of the laser sensor extends to the end of the pressure plate that is far from the diameter end of the laser sensor.
6. The interference detection device for the pressure plate of the cotton-applying machine according to claim 1, characterized in that, The laser sensor is positioned toward the central axis of the pressure plate.
7. The interference detection device for the pressure plate of the cotton-applying machine according to claim 6, characterized in that, The laser irradiation line emitted by the laser sensor is located below the pressure plate and is parallel to the pressure plate.
8. The interference detection device for the pressure plate of the cotton-applying machine according to claim 3, characterized in that, The pressure plate can rotate 360°.
9. The interference detection device for the pressure plate of the cotton-applying machine according to any one of claims 1 to 8, characterized in that, The laser sensor emits a laser beam toward the pressure plate. When there is an interfering object adhering to the bottom of the pressure plate, the laser sensor receives a feedback signal; when there is no interfering object under the pressure plate, the laser sensor does not receive a feedback signal.
10. The interference detection device for the pressure plate of the cotton-applying machine according to claim 9, characterized in that, The interference material is a sponge strip.