Glass panel structure with writing feeling and UV blocking function and gluing jig

Abstract

The utility model provides a glass panel structure and gumming jig with writing feeling and with UV blocking function, glass panel structure includes toughened glass layer and covers UV glue layer on toughened glass layer outer surface, the upper surface of UV glue layer has the microstructure texture of concave -convex alternation, the depth of microstructure texture is 3um 35um, the spacing of UV glue layer four quarter outlines and toughened glass layer four quarter outlines is not greater than 0.2mm. The utility model through having the UV glue layer of specific microstructure texture to simulate paper quality writing damping feeling, compared with traditional chemical etching process, the microstructure texture of UV glue layer can be accurate control through mould, can effectively guarantee the consistency of writing damping feeling between different batches of products, microstructure texture depth control is in 3um 35um range, can ensure enough writing resistance feedback while avoiding the problem of writing jam or skidding caused by too deep texture or too shallow, improves writing comfort.

Description

Technical Field

[0001] This utility model relates to the field of e-reader display technology, specifically to a glass panel structure with writing feel and UV blocking function, and an adhesive coating fixture. Background Technology

[0002] An e-reader is a paper-like reader, short for electronic reader. It specifically refers to electronic reading products that use E-ink display technology to provide a paper-like reading experience.

[0003] To meet the demands of deep interaction, e-books need to provide a writing feel. When the screen receives handwriting input, it should simulate the resistance feedback of writing on paper. The core goal is to allow users to experience a natural writing experience on electronic devices that closely resembles that of pen and paper. Currently, a common approach is to add a frosted layer to the surface of the e-paper to simulate the friction of paper, reduce pen slippage, and enhance the "damping feel." The frosted layer on the glass panel of e-books is generally created using a chemical etching process. However, the size of the microstructure pits produced by the etching process is affected by various process parameters, which can lead to inconsistencies in the writing damping feel of different batches of glass panels. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, the purpose of this utility model is to provide a glass panel structure with writing feel and UV blocking function.

[0005] To achieve the above objectives, the technical solution adopted by this utility model to solve its technical problem is: a glass panel structure with writing feel and UV blocking function, including a tempered glass layer and a UV adhesive layer covering the outer surface of the tempered glass layer, the upper surface of the UV adhesive layer having an alternating concave and convex microstructure texture, the depth of the microstructure texture being 3μm to 35μm, and the distance between the outer contour of the UV adhesive layer and the outer contour of the tempered glass layer being no more than 0.2mm.

[0006] This invention simulates the writing resistance of paper by setting a UV adhesive layer with a specific microstructure texture on the outer surface of the tempered glass layer. Compared with traditional chemical etching processes, the microstructure texture of the UV adhesive layer can be precisely controlled by the mold, effectively ensuring the consistency of writing resistance between different batches of products. The depth of the microstructure texture is controlled within the range of 3μm to 35μm, which ensures sufficient writing resistance feedback while avoiding writing jams caused by excessively deep textures or slippage caused by excessively shallow textures, thus improving writing comfort. After the UV adhesive layer cures, it forms a dense cross-linked network structure, which can effectively block the ultraviolet light generated during the operation of the e-reader's light source module, preventing ultraviolet light from penetrating the adhesive layer and directly hitting the eyes, reducing eye irritation and visual fatigue during reading.

[0007] Furthermore, the surface hardness of the tempered glass layer reaches 750g load 3H or higher.

[0008] By adopting the above-mentioned preferred solution, the glass panel can be given good scratch resistance, effectively resisting friction damage from pen tips or hard objects in daily use, and extending the service life of the glass panel.

[0009] Furthermore, the thickness of the tempered glass layer is 0.2mm-5.0mm.

[0010] Using the above-mentioned preferred solution, a minimum thickness of 0.2mm can meet the design requirements of e-reader devices for lightweight and thinness, avoiding an increase in the overall size and weight of the device; while a maximum thickness of 5.0mm can ensure that the glass panel has sufficient support to prevent breakage or bending during installation and use, and adapt to the design requirements of e-reader products of different sizes and usage scenarios.

[0011] Furthermore, the microstructure texture is a regularly arranged convex ridge texture.

[0012] Using the preferred scheme described above, the raised texture can create uniform and stable writing resistance.

[0013] Furthermore, the microstructure texture is a regularly arranged pit texture.

[0014] By adopting the above-mentioned preferred solution, the recessed structure can ensure the damping feel while creating a certain diffuse reflection effect on the surface of the UV adhesive layer, reducing screen glare and improving the reading comfort of the e-reader.

[0015] A coating fixture for molding and curing UV adhesive layers on tempered glass surfaces, including: A base, wherein the base is provided with positioning blocks for positioning the outline of the tempered glass layer; The light-blocking ring is located on the outer side of the tempered glass layer; An excess adhesive washer is disposed on the upper surface of the light-blocking ring, and the excess adhesive washer is located on the outer side of the tempered glass layer. The upper cover plate includes an outer cover plate and a light-transmitting cover plate. The light-transmitting cover plate is located in the middle of the outer cover plate. The planar dimensions of the light-transmitting cover plate match the surface dimensions of the tempered glass layer. The bottom surface of the light-transmitting cover plate is provided with microstructure texture. A positioning structure is provided between the outer cover plate and the base so that the light-transmitting cover plate and the tempered glass layer are vertically aligned.

[0016] This utility model's adhesive application fixture achieves precise positioning of the tempered glass layer via positioning blocks on the base, ensuring accurate UV adhesive application. A light-blocking ring prevents external stray light interference during UV curing, guaranteeing uniform curing results. An overflow gasket collects excess UV adhesive during application, preventing spillage and contamination of equipment or product edges, thus improving product appearance. The light-transmitting cover plate of the upper cover is aligned vertically with the tempered glass layer and matches its dimensions, allowing for precise replication of the microstructure texture from the bottom of the cover plate onto the UV adhesive layer surface. This enables standardized production of the microstructure texture, while the light-transmitting cover plate facilitates UV light penetration, ensuring full curing of the UV adhesive and enhancing the bonding strength between the UV adhesive layer and the tempered glass layer. The UV adhesive layer uses a transparent optical adhesive with high UV blocking properties. After curing, the adhesive layer forms a dense cross-linked network structure, effectively blocking ultraviolet light generated during the operation of the e-reader's light source module, preventing UV light from penetrating the adhesive layer and directly hitting the eyes, reducing eye strain and visual fatigue during reading.

[0017] Furthermore, a handle is provided on the outer cover plate.

[0018] The above-mentioned preferred solution allows operators to quickly and conveniently pick up and put down the top cover.

[0019] Furthermore, the positioning structure includes a positioning hole on the base and a positioning shaft on the lower surface of the outer cover plate, wherein the positioning shaft matches the positioning hole.

[0020] By adopting the above-mentioned preferred solution, the matching structure of the positioning shaft and the positioning hole can realize the rapid and accurate positioning of the upper cover plate and the base, ensuring that the light-transmitting cover plate and the tempered glass layer are aligned vertically.

[0021] Furthermore, the head end of the positioning shaft is provided with a guide arc surface.

[0022] The preferred solution described above can serve as a guide during the insertion of the positioning shaft into the positioning hole, reducing the difficulty of aligning the positioning shaft and the positioning hole. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of one embodiment of the glass panel structure of this utility model, which has a writing feel and UV blocking function.

[0025] Figure 2This is a schematic diagram of one embodiment of the adhesive coating fixture of this utility model.

[0026] The numbers and letters in the diagram represent the names of the corresponding components: 11-Tempered glass layer; 12-UV adhesive layer; 121-Microstructure texture; 21-Base; 211-Positioning hole; 212-Positioning block; 22-Light blocking ring; 23-Overflow adhesive washer; 24-Top cover plate; 241-Outer cover plate; 242-Light-transmitting cover plate; 243-Handle; 244-Positioning shaft. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] like Figure 1 As shown, the glass panel structure with writing feel and UV blocking function includes a tempered glass layer 11 and a UV adhesive layer 12 covering the upper surface of the tempered glass layer 11. The upper surface of the UV adhesive layer 12 has an alternating concave and convex microstructure texture 121 with a depth of 3μm to 35μm. The distance between the outer contour of the UV adhesive layer 12 and the outer contour of the tempered glass layer 11 is no more than 0.2mm.

[0029] The beneficial effects of adopting the above technical solution are as follows: By setting a UV adhesive layer with a specific microstructure texture on the outer surface of the tempered glass layer to simulate the writing damping feel of paper, compared with the traditional chemical etching process, the microstructure texture of the UV adhesive layer can be precisely controlled by the mold, which can effectively ensure the consistency of writing damping feel between different batches of products; the depth of the microstructure texture is controlled within the range of 3μm to 35μm, which can ensure sufficient writing resistance feedback while avoiding writing jamming caused by excessively deep texture or slipping caused by excessively shallow texture, thus improving writing comfort. The UV adhesive layer uses a transparent UV optical adhesive with high UV blocking, which can be selected from existing technologies, such as using the G66 series ultraviolet blocking optical adhesive from Gaoren New Materials. After the adhesive layer is cured, it forms a dense cross-linked network structure, which can effectively block the ultraviolet light generated during the operation of the e-reader's light source module, preventing ultraviolet light from penetrating the adhesive layer and shining directly into the eyes, reducing eye stimulation and visual fatigue during reading.

[0030] In some other embodiments of this utility model, the surface hardness of the tempered glass layer 11 reaches 750g load 3H or higher. The beneficial effects of adopting the above technical solution are: it can give the glass panel good scratch resistance, effectively resist friction damage from pen tips or hard objects in daily use, and extend the service life of the glass panel.

[0031] In some other embodiments of this utility model, the thickness of the tempered glass layer 11 is 0.2mm-5.0mm. The beneficial effects of adopting the above technical solution are: the lower limit of 0.2mm can meet the design requirements of e-reader devices for lightweight and thinness, avoiding increasing the overall size and weight of the device; the upper limit of 5.0mm can ensure that the glass panel has sufficient support to prevent breakage or bending during installation and use, and adapt to the design requirements of e-reader products of different sizes and usage scenarios.

[0032] In some other embodiments of this invention, the microstructure texture 121 is a regularly arranged ridge texture. The ridge texture can create uniform and stable writing resistance.

[0033] In some other embodiments of this invention, the microstructure texture 121 is a regularly arranged pit texture. The beneficial effect of adopting the above technical solution is that the pit structure can ensure the damping feel while creating a certain diffuse reflection effect on the surface of the UV adhesive layer, reducing screen reflection and improving the reading comfort of the e-reader.

[0034] like Figure 2 As shown, in the process of molding and curing the UV adhesive layer on the surface of the tempered glass, an adhesive application fixture is also used, including: The base 21 is provided with a positioning block 212 for positioning the outline of the tempered glass layer; Light-blocking ring 22 is located on the outer side of tempered glass layer 11; An overflow gasket 23 is disposed on the upper surface of the light-blocking ring 22, and the overflow gasket 23 is located on the outer side of the tempered glass layer 11. The upper cover plate 24 includes an outer cover plate 241 and a light-transmitting cover plate 242. The light-transmitting cover plate 242 is located in the middle of the outer cover plate 241. The planar dimensions of the light-transmitting cover plate 242 match the surface dimensions of the tempered glass layer 11. The bottom surface of the light-transmitting cover plate 242 is provided with microstructure texture. A positioning structure is provided between the outer cover plate 241 and the base 21 so that the light-transmitting cover plate 242 and the tempered glass layer 11 are vertically aligned.

[0035] The beneficial effects of adopting the above technical solution are as follows: the positioning block on the base can achieve precise positioning of the tempered glass layer, ensuring the accuracy of the UV adhesive coating position; the light-blocking ring can avoid interference from external stray light during the UV curing process, ensuring the uniformity of the curing effect; the overflow gasket can collect excess UV adhesive during the coating process, preventing overflow adhesive from contaminating the equipment or product edges, and improving the product appearance quality; the light-transmitting cover plate of the upper cover plate is aligned vertically with the tempered glass layer and matches its size, which can accurately replicate the microstructure texture of the bottom surface of the light-transmitting cover plate onto the surface of the UV adhesive layer, realizing the standardized production of microstructure texture. At the same time, the light-transmitting cover plate facilitates the penetration of UV light, ensuring the full curing of the UV adhesive and improving the bonding strength between the UV adhesive layer and the tempered glass layer.

[0036] In some other embodiments of this utility model, a handle 243 is provided on the outer cover plate 241. The beneficial effect of adopting the above technical solution is that it facilitates operators to quickly and conveniently pick up and put down the upper cover plate.

[0037] In some other embodiments of this utility model, the positioning structure includes a positioning hole 211 disposed on the base 21 and a positioning shaft 244 disposed on the lower surface of the outer cover plate 241, wherein the positioning shaft 244 matches the positioning hole 211. The matching structure of the positioning shaft and the positioning hole enables the upper cover plate and the base to be positioned quickly and accurately, ensuring that the light-transmitting cover plate and the tempered glass layer are aligned vertically.

[0038] In some other embodiments of this utility model, the head end of the positioning shaft 244 is provided with a guide arc surface. The beneficial effect of adopting the above technical solution is that it can play a guiding role during the insertion of the positioning shaft into the positioning hole, reducing the difficulty of aligning the positioning shaft and the positioning hole.

[0039] The following describes the manufacturing steps of the glass panel structure with writing feel and UV blocking function according to one embodiment of the present invention: S1, Raw material selection: Select tempered glass with a thickness of 0.2mm-5.0mm and a surface hardness of 4H or above as the base material, and use optical inspection equipment to check whether there are defects such as scratches, bubbles, and impurities on the glass surface; S2, Surface Cleaning: Place the screened tempered glass into an ultrasonic cleaner and perform gradient cleaning with deionized water and anhydrous ethanol in sequence. The cleaning temperature is controlled at 40℃-50℃, the ultrasonic frequency is set to 40kHz, and the cleaning time is 10min-15min. After cleaning, place it in a hot air drying oven and dry it at 60℃ for 5min. S3, Tempered glass positioning: Place the pre-treated tempered glass stably between the positioning blocks of the fixture base. The positioning blocks limit the glass around its perimeter. Confirm that the distance between the glass edge and the inner ring of the light-blocking ring is uniform. Then place an overflow gasket around the tempered glass. S4, UV adhesive coating: UV-curable adhesive is evenly coated onto the surface of tempered glass using an adhesive coating machine. S5, Defoaming treatment: After the adhesive is applied, the entire fixture with the top cover plate assembled is placed in a vacuum defoaming box to remove air bubbles from the UV adhesive. S6, UV curing treatment: Transfer the defoamed fixture to the UV curing machine, adjust the position of the light source of the curing machine to ensure that the light penetrates the light-transmitting area of ​​the upper cover plate vertically and shines evenly on the surface of the UV adhesive layer. S7, Cooling after curing: After curing, remove the fixture from the UV curing machine and cool it at room temperature to stabilize the performance of the UV adhesive layer. S8, Remove the finished product: After cooling, hold the handle of the top cover and pull the top cover vertically upwards. Then remove the glass panel from the positioning block of the base. Clean the excess glue remaining on the edge of the glass panel and wipe the edge with a lint-free cloth dipped in a small amount of isopropyl alcohol to ensure the surface is clean. Inspect the formed glass panel and package the qualified glass panels separately with anti-static film.

[0040] The above embodiments are only for illustrating the technical concept and features of this utility model. Their purpose is to enable those skilled in the art to understand the content of this utility model and implement it. They should not be used to limit the protection scope of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be covered within the protection scope of this utility model.

Claims

1. A glass panel structure with a writing feel and UV-blocking function, characterized in that, It includes a tempered glass layer and a UV adhesive layer covering the outer surface of the tempered glass layer. The upper surface of the UV adhesive layer has an alternating concave and convex microstructure texture with a depth of 3μm to 35μm. The distance between the outer contour of the UV adhesive layer and the outer contour of the tempered glass layer is no greater than 0.2mm.

2. The glass panel structure with writing feel and UV blocking function according to claim 1, characterized in that, The surface hardness of the tempered glass layer reaches 750g load 3H or above.

3. The glass panel structure with writing feel and UV blocking function according to claim 1, characterized in that, The thickness of the tempered glass layer is 0.2mm-5.0mm.

4. The glass panel structure with writing feel and UV blocking function according to claim 1, characterized in that, The microstructure texture is a regularly arranged convex ridge texture.

5. The glass panel structure with writing feel and UV blocking function according to claim 1, characterized in that, The microstructure texture is a regularly arranged pit texture.

6. A glue-applying fixture, characterized in that, For manufacturing a glass panel structure with writing feel and UV blocking function as described in any one of claims 1-5, comprising: A base, wherein the base is provided with positioning blocks for positioning the outline of the tempered glass layer; The light-blocking ring is located on the outer side of the tempered glass layer; An excess adhesive washer is disposed on the upper surface of the light-blocking ring, and the excess adhesive washer is located on the outer side of the tempered glass layer. The upper cover plate includes an outer cover plate and a light-transmitting cover plate. The light-transmitting cover plate is located in the middle of the outer cover plate. The planar dimensions of the light-transmitting cover plate match the surface dimensions of the tempered glass layer. The bottom surface of the light-transmitting cover plate is provided with microstructure texture. A positioning structure is provided between the outer cover plate and the base so that the light-transmitting cover plate and the tempered glass layer are vertically aligned.

7. The adhesive application fixture according to claim 6, characterized in that, The outer cover plate is equipped with a handle.

8. The adhesive application fixture according to claim 6, characterized in that, The positioning structure includes a positioning hole on the base and a positioning shaft on the lower surface of the outer cover plate, wherein the positioning shaft matches the positioning hole.

9. The adhesive coating fixture according to claim 8, characterized in that, The head end of the positioning shaft is provided with a guide arc surface.

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