An overmolding device for processing a charging cable

CN224652073UActive Publication Date: 2026-08-18KING KONG CABLE IND CO LTD
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Patent Information

Application Number
CN202522096648.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-08-18
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种充电电缆加工用包覆成型装置,以解决上述背景技术中提出的现有的电缆包覆机在使用过程中缺乏对线芯包覆前的表面处理清洁机构,线芯表面附着的灰尘颗粒会给包覆质量造成影响,同时缺乏对线芯包覆后的表面快速干燥机构,需要增加烘干设备的成本投入的问题

Benefits of technology

[0022]该充电电缆加工用包覆成型装置通过设置进料处理机构和出料处理机构配合送风机构使用,利用出料处理机构内的清扫刷实现对线芯包覆前的表面清扫,并配合送风机构进行抽取,配合收集滤筒进行灰尘颗粒的收集,同时送风机构抽取的气体配合出料处理机构实现对线芯包覆后的快速干燥,进而提升作业效率,避免线芯表面附着的灰尘影响包覆质量,且无需增设额外的干燥设备,减少成本投入;

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Abstract

The utility model discloses a kind of coating forming devices for charging cable processing, belong to cable coating processing technical field, including coating machine main body, coating machine main body is provided with feed processing mechanism, air supply mechanism and discharge processing mechanism, the feed processing mechanism includes the installation frame one of being fixedly installed to the feed inlet of coating machine main body, the installation frame one is movably provided with two mounting plates in upper and lower;Through setting feed processing mechanism and discharge processing mechanism cooperate air supply mechanism use, utilize the surface cleaning before wire core coating to be realized to the cleaning brush in discharge processing mechanism, and cooperate air supply mechanism to extract, cooperate the collection of filter cartridge to carry out the collection of dust particle, simultaneously, the gas extracted by air supply mechanism cooperates discharge processing mechanism to realize the rapid drying after wire core coating, to further improve work efficiency, avoid the dust attached to the surface of wire core to influence coating quality, and need not additionally add extra drying equipment, reduce cost input.
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Description

Technical Field

[0001] This utility model belongs to the field of cable sheathing processing technology, specifically relating to a sheathing forming device for charging cable processing. Background Technology

[0002] Cable sheathing is an important process in the production of wires and cables. It refers to wrapping the conductor with a specific material to achieve functions such as insulation and protection. The main purpose of sheathing is to wrap the conductor with insulating material to prevent current leakage and short circuits, and to protect the conductor from the effects of external environment such as humidity, high temperature and mechanical damage, so as to ensure the safety and durability of the cable.

[0003] Existing cable wrapping machines lack a surface treatment and cleaning mechanism for the wire core before wrapping. Dust particles adhering to the wire core surface will affect the wrapping quality. At the same time, there is no mechanism for rapid drying of the wire core surface after wrapping, which requires increased investment in drying equipment. To address this, we propose a wrapping and forming device for charging cable processing. Utility Model Content

[0004] The purpose of this utility model is to provide a wrapping and forming device for charging cable processing, so as to solve the problems mentioned in the background art. The existing cable wrapping machine lacks a surface treatment and cleaning mechanism for the wire core before wrapping, and the dust particles attached to the surface of the wire core will affect the wrapping quality. At the same time, it lacks a rapid drying mechanism for the surface of the wire core after wrapping, which requires increased investment in drying equipment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a coating and forming device for processing charging cables, comprising a coating machine body, wherein the coating machine body is provided with a feeding mechanism, an air supply mechanism and a discharging mechanism;

[0006] The feeding mechanism includes a mounting frame 1 fixedly installed facing the feed inlet of the coating machine body. Two mounting plates, one above the other, are movably arranged inside the mounting frame 1. Cleaning brushes can be detachably installed on the opposite surfaces of the two mounting plates. Two fixing blocks are fixedly installed on the side of the mounting frame 1. A motor is fixedly installed on the surface of one of the fixing blocks. A bidirectional screw is rotatably installed between the two fixing blocks. The output shaft of the motor is fixedly connected to one end of the bidirectional screw. Threaded blocks are threadedly installed on the outer surfaces of the two threaded sections of the bidirectional screw. The threaded blocks are used in conjunction with the mounting plates.

[0007] The discharge processing mechanism includes a second mounting frame fixedly installed opposite the discharge port of the main body of the coating machine. Several conveying pipes are fixedly installed on the inner wall of the second mounting frame, and several nozzles are installed on the surface of the conveying pipes.

[0008] The air supply mechanism includes a hot air blower fixedly installed on the surface of the coating machine body. The air outlet of the hot air blower is connected to the conveying pipe. The air inlet of the hot air blower is equipped with a processor. The processor includes a fixed housing fixedly installed on the surface of the coating machine body and a movable housing detachably connected to the fixed housing. The fixed housing is connected to the air outlet of the hot air blower. A collection filter cartridge is movably installed inside the fixed housing. An exhaust pipe is connected to the movable housing. An exhaust hood is connected to the other end of the exhaust pipe. The exhaust hood is fixedly installed on the side of the mounting frame.

[0009] The above solution utilizes a feeding and discharging mechanism in conjunction with an air supply mechanism. The discharging mechanism employs a cleaning brush to clean the surface of the wire core before wrapping, while the air supply mechanism extracts the air, and a collection filter collects dust particles. Simultaneously, the air extracted by the air supply mechanism, combined with the discharging mechanism, rapidly dries the wire core after wrapping, thereby improving operational efficiency, preventing dust adhering to the wire core surface from affecting the wrapping quality, and eliminating the need for additional drying equipment, thus reducing costs. A bidirectional screw, used in conjunction with a mounting plate, allows for relative movement of the two cleaning brushes, making it suitable for cleaning wire cores of different thicknesses. The cleaning brushes can be easily disassembled and installed using insert plates and clips, facilitating cleaning, maintenance, and replacement. The collection filter also features a detachable design for easy cleaning.

[0010] In the above scheme, it should be noted that both the motor and the hot air blower are electrically connected to an external power source.

[0011] In a preferred embodiment, sliders are fixedly installed at both ends of the mounting plate, and a sliding hole is provided on the mounting frame for the sliders to slide. The threaded block is fixedly connected to the slider at the corresponding position.

[0012] By using the above solution, the sliding of the slider within the sliding hole can ensure the stable sliding of the mounting plate.

[0013] In a preferred embodiment, a guide rod is fixedly installed on the inner wall of the sliding hole of the mounting frame, and the slider is slidably installed on the outer surface of the guide rod.

[0014] By adopting the above scheme, the guide rod can be used to support and guide the sliding process of the slider, thereby improving motion stability.

[0015] In a preferred embodiment, a plate is fixedly installed on the surface of the cleaning brush. A groove is provided on the side of the plate, and a spring and a telescopic rod are fixedly installed on the inner wall of the groove. A locking plate is fixedly installed at the end of the spring and the telescopic rod. A slot for inserting the plate is provided on the surface of the mounting plate, and a slot for locking the locking plate is provided on the inner wall of the slot.

[0016] Using the above solution, the insert plate is inserted into the slot, and the spring force drives the card plate into the slot, thereby realizing the convenient installation and removal of the cleaning brush. The telescopic rod provides a supporting effect and prevents the card plate from shaking.

[0017] In a preferred embodiment, assembly rings are fixedly installed on the outer surfaces of both the fixed housing and the movable housing, and a plurality of assembly bolts are threaded between the two assembly rings.

[0018] By using the above solution, and by combining the assembly ring and the assembly bolt, convenient installation and disassembly of the fixed shell and the movable shell can be achieved.

[0019] In a preferred embodiment, a plurality of alignment strips are fixedly installed on the outer surface of the collecting filter cartridge, and a plurality of alignment slots are provided on the inner wall of the fixed housing, with the alignment strips inserted into the inner wall of the alignment slots.

[0020] By using the above method, the alignment strip can be inserted into the alignment slot to limit the movement of the collection filter cartridge and prevent it from shifting or shaking.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] This charging cable processing coating and forming device uses a feeding mechanism and a discharging mechanism in conjunction with an air supply mechanism. The cleaning brush in the discharging mechanism cleans the surface of the wire core before coating and extracts the air with the air supply mechanism. The collection filter collects dust particles. At the same time, the air extracted by the air supply mechanism, together with the discharging mechanism, enables rapid drying of the wire core after coating. This improves work efficiency, prevents dust adhering to the surface of the wire core from affecting the coating quality, and eliminates the need for additional drying equipment, thus reducing cost investment.

[0023] This charging cable processing sheathing and forming device uses a bidirectional screw in conjunction with a mounting plate. The rotation of the bidirectional screw enables the relative movement of two cleaning brushes, making it suitable for cleaning the surface of wire cores of different thicknesses. The cleaning brushes can be easily disassembled and assembled via insert plates and clip plates, facilitating cleaning, maintenance, and replacement. The collection filter cartridge is also designed to be detachable for easy cleaning. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the structure of the mounting frame of this utility model;

[0026] Figure 3 This is a schematic diagram of the structure of the mounting plate and cleaning brush of this utility model after an explosion.

[0027] Figure 4 This is a structural schematic diagram of the cross-section of the insert plate of this utility model;

[0028] Figure 5 This is a schematic diagram of the air supply mechanism of this utility model;

[0029] Figure 6 This is a schematic diagram of the cross-section of the processor of this utility model;

[0030] Figure 7 This is a structural schematic diagram of the second mounting frame of this utility model.

[0031] In the diagram: 1. Main body of the coating machine; 2. Mounting frame one; 3. Mounting plate; 4. Cleaning brush; 5. Fixing block; 6. Motor; 7. Bidirectional screw; 8. Threaded block; 9. Mounting frame two; 10. Conveying pipe; 11. Nozzle; 12. Hot air blower; 13. Processor; 14. Fixed housing; 15. Movable housing; 16. Collection filter cartridge; 17. Exhaust pipe; 18. Exhaust hood; 19. Slider; 20. Guide rod; 21. Insert plate; 22. Telescopic rod; 23. Spring; 24. Clamping plate; 25. Assembly ring; 26. Assembly bolt; 27. Alignment strip. Detailed Implementation

[0032] Please see Figure 1-7 This utility model provides a coating and forming device for processing charging cables, including a coating machine body 1, on which a feeding mechanism, an air supply mechanism and a discharging mechanism are provided;

[0033] The feeding mechanism includes a mounting frame 12 fixedly installed facing the feed inlet of the main body 1 of the coating machine. Two mounting plates 3, one above the other, are movably arranged inside the mounting frame 12. Cleaning brushes 4 can be detachably installed on the opposite sides of the two mounting plates 3. Two fixing blocks 5 are fixedly installed on the side of the mounting frame 12. A motor 6 is fixedly installed on the surface of one of the fixing blocks 5. A bidirectional screw 7 is rotatably installed between the two fixing blocks 5. The output shaft of the motor 6 is fixedly connected to one end of the bidirectional screw 7. Threaded blocks 8 are threadedly installed on the outer surfaces of the two threads of the bidirectional screw 7. The threaded blocks 8 are used in conjunction with the mounting plates 3.

[0034] The material discharge processing mechanism includes a second mounting frame 9 fixedly installed opposite the discharge port of the main body 1 of the coating machine. Several conveying pipes 10 are fixedly installed on the inner wall of the second mounting frame 9, and several nozzles 11 are installed on the surface of the conveying pipes 10.

[0035] The air supply mechanism includes a hot air blower 12 fixedly installed on the surface of the coating machine body 1. The air outlet of the hot air blower 12 is connected to the conveying pipe 10. The air inlet of the hot air blower 12 is provided with a processor 13. The processor 13 includes a fixed housing 14 fixedly installed on the surface of the coating machine body 1 and a movable housing 15 detachably connected to the fixed housing 14. The fixed housing 14 is connected to the air outlet of the hot air blower 12. A collection filter cartridge 16 is movably installed inside the fixed housing 14. An exhaust pipe 17 is connected to the movable housing 15. An exhaust hood 18 is connected to the other end of the exhaust pipe 17. The exhaust hood 18 is fixedly installed on the side of the mounting frame 1 2.

[0036] By setting up a feeding and discharging mechanism in conjunction with an air supply mechanism, the cleaning brush 4 in the discharging mechanism cleans the surface of the wire core before wrapping, and extracts the dust particles with the air supply mechanism and collects them with the collection filter cartridge 16. At the same time, the air extracted by the air supply mechanism, together with the discharging mechanism, enables rapid drying of the wire core after wrapping, thereby improving work efficiency, preventing dust adhering to the surface of the wire core from affecting the wrapping quality, and eliminating the need for additional drying equipment, thus reducing cost investment. By setting up a bidirectional screw 7 in conjunction with the mounting plate 3, the rotation of the bidirectional screw 7 can realize the relative movement of the upper and lower cleaning brushes 4, thus making it suitable for cleaning the surface of wire cores of different thicknesses. The cleaning brushes 4 can be easily disassembled and installed through the insertion plate 21 and the clamping plate 24, which facilitates cleaning, maintenance and replacement. The collection filter cartridge 16 is designed to be detachable for easy cleaning.

[0037] Slider 19 is fixedly installed at both ends of the mounting plate 3. The mounting frame 2 has a sliding hole for sliding the slider 19. The threaded block 8 is fixedly connected to the slider 19 at the corresponding position. By sliding the slider 19 in the sliding hole, the stable sliding of the mounting plate 3 can be ensured.

[0038] A guide rod 20 is fixedly installed on the inner wall of the sliding hole on the mounting frame 12. The slider 19 is slidably installed on the outer surface of the guide rod 20. The guide rod 20 can be used to support and guide the sliding process of the slider 19, thereby improving the stability of the movement.

[0039] A plate 21 is fixedly installed on the surface of the cleaning brush 4. A groove is provided on the side of the plate 21, and a spring 23 and a telescopic rod 22 are fixedly installed on the inner wall of the groove. A locking plate 24 is fixedly installed at the end of the spring 23 and the telescopic rod 22. A slot for inserting the plate 21 is provided on the surface of the mounting plate 3, and a slot for locking the plate 24 is provided on the inner wall of the slot. By inserting the plate 21 into the slot, the spring force of the spring 23 drives the locking plate 24 to lock into the slot, thereby realizing the convenient installation and removal of the cleaning brush 4. The telescopic rod 22 plays a supporting role to prevent the locking plate 24 from shaking.

[0040] Assembly rings 25 are fixedly installed on the outer surface of the fixed housing 14 and the outer surface of the movable housing 15. Several assembly bolts 26 are threaded between the two assembly rings 25. By using the assembly rings 25 and the assembly bolts 26 together, the fixed housing 14 and the movable housing 15 can be conveniently installed and disassembled.

[0041] A number of alignment strips 27 are fixedly installed on the outer surface of the collection filter cartridge 16, and a number of alignment slots are opened on the inner wall of the fixed housing 14. The alignment strips 27 are inserted into the inner wall of the alignment slots. By inserting the alignment strips 27 into the alignment slots, the collection filter cartridge 16 can be limited to prevent the collection filter cartridge 16 from moving or shaking.

[0042] In use, first check if the sweeping brush 4 needs to be replaced. If so, operate the locking plate 24 to disengage it from the slot. At this time, the insert plate 21 unlocks and can slide out of the slot, allowing the sweeping brush 4 to be disassembled and replaced. After replacement, press the locking plate 24 to deform the spring 23 and insert it into the groove. Then, insert the insert plate 21 into the slot. After insertion, the spring force of the spring 23 will drive the locking plate 24 into the slot, thus installing the sweeping brush 4. Next, check if the collection filter cartridge 16 needs to be cleaned. If so, unscrew the assembly bolt 26. At this time, the fixed housing 14 and the movable housing 15 unlock and the movable housing 15 can be removed. Then, slide out the collection filter cartridge 16 for replacement. Insert the cleaned collection filter cartridge 16 into the alignment insert through the alignment strip 27. After the slot is inserted, the assembly ring 25 and assembly bolt 26 are used to assemble the fixed housing 14 and the movable housing 15. Then, the wire core is inserted from the mounting frame 12 into the body 1 of the coating machine. The motor 6 is started to drive the bidirectional screw 7 to rotate, which in turn drives the threaded block 8 to move the mounting plate 3 through the slider 19, which in turn drives the cleaning brush 4 to move. When the cleaning brush 4 is in contact with the surface of the wire core, the motor 6 is stopped. During the wire core routing process, the cleaning brush 4 is used to clean and remove dust from the surface of the wire core. The coating machine body 1 is used to perform the coating operation. At the same time, the hot air blower 12 is working. The gas mixed with dust is extracted and filtered through the collection filter cartridge 16. The gas is then heated by the hot air blower 12 and then transported through the conveying pipe 10 to the nozzle 11 for spraying, thereby achieving rapid drying of the coated material.

Claims

1. A coating and forming device for processing charging cables, characterized in that: It includes a coating machine body (1), on which a feeding mechanism, an air supply mechanism and a discharge mechanism are provided; The feeding mechanism includes a mounting frame (2) fixedly installed facing the feed inlet of the coating machine body (1). Two mounting plates (3) are movably arranged inside the mounting frame (2). Cleaning brushes (4) can be detachably installed on the opposite sides of the two mounting plates (3). Two fixing blocks (5) are fixedly installed on the side of the mounting frame (2). A motor (6) is fixedly installed on the surface of one of the fixing blocks (5). A bidirectional screw (7) is rotatably installed between the two fixing blocks (5). The output shaft of the motor (6) is fixedly connected to one end of the bidirectional screw (7). Threaded blocks (8) are threadedly installed on the outer surfaces of the two threads of the bidirectional screw (7). The threaded blocks (8) are used in conjunction with the mounting plate (3). The discharge processing mechanism includes a second mounting frame (9) fixedly installed opposite the discharge port of the main body (1) of the coating machine. Several conveying pipes (10) are fixedly installed on the inner wall of the second mounting frame (9), and several nozzles (11) are installed on the surface of the conveying pipes (10). The air supply mechanism includes a hot air blower (12) fixedly installed on the surface of the coating machine body (1). The air outlet of the hot air blower (12) is connected to the conveying pipe (10). The air inlet of the hot air blower (12) is provided with a processor (13). The processor (13) includes a fixed housing (14) fixedly installed on the surface of the coating machine body (1) and a movable housing (15) detachably connected to the fixed housing (14). The fixed housing (14) is connected to the air outlet of the hot air blower (12). A collection filter cartridge (16) is movably installed inside the fixed housing (14). An exhaust pipe (17) is connected to the movable housing (15). An exhaust hood (18) is connected to the other end of the exhaust pipe (17). The exhaust hood (18) is fixedly installed on the side of the mounting frame (2).

2. The overcoating and forming apparatus for processing charging cables according to claim 1, characterized in that: Both ends of the mounting plate (3) are fixedly mounted with sliders (19), and the mounting frame (2) is provided with sliding holes for the sliders (19) to slide. The threaded block (8) is fixedly connected to the sliders (19) at the corresponding positions.

3. The overcoating and forming apparatus for processing charging cables according to claim 2, characterized in that: A guide rod (20) is fixedly installed on the inner wall of the sliding hole of the mounting frame (2), and the slider (19) is slidably installed on the outer surface of the guide rod (20).

4. The overcoating and forming apparatus for processing charging cables according to claim 1, characterized in that: The cleaning brush (4) has a fixed insert plate (21) on its surface. The insert plate (21) has a groove on its side, and a spring (23) and a telescopic rod (22) are fixedly installed on the inner wall of the groove. A locking plate (24) is fixedly installed at the ends of the spring (23) and the telescopic rod (22). The mounting plate (3) has a slot for inserting the insert plate (21) on its surface, and a slot for locking the locking plate (24) is opened on the inner wall of the slot.

5. The overcoating and forming apparatus for processing charging cables according to claim 1, characterized in that: Assembly rings (25) are fixedly installed on the outer surface of the fixed housing (14) and the outer surface of the movable housing (15), and a number of assembly bolts (26) are threaded between the two assembly rings (25).

6. The overcoating and forming apparatus for processing charging cables according to claim 1, characterized in that: The outer surface of the collection filter cartridge (16) is fixedly equipped with several alignment strips (27), and the inner wall of the fixed housing (14) is provided with several alignment slots, and the alignment strips (27) are inserted into the inner wall of the alignment slots.