Shielding layer processing device based on upper brush track and wire harness automatic assembly line

CN224652074UActive Publication Date: 2026-08-18GUANGDONG LYRIC ROBOT INTELLIGENT AUTOMATION CO LTD +1
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Patent Information

Application Number
CN202521623416.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-31
Publication Date
2026-08-18
Estimated Expiration
2035-07-31

AI Technical Summary

Technical Problem

但目前用于线束屏蔽层的打散装置在完成打散工序后,屏蔽层与线芯之间的间隔较小,导致在后续对线芯和屏蔽层的处理工序中,存在屏蔽层的金属丝与部分线芯混合,或屏蔽层在扭转成接地线时,部分金属线存在遗漏的情况

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Abstract

The utility model discloses a shielding layer processing device and wire harness automatic assembly line based on upper brush track, shielding layer processing device includes upper comb unit, and upper comb unit includes longitudinal movement module and carding module, and carding module installs on longitudinal movement module, and carding module is provided with carding brush, and the distance between first clamping unit and upper comb unit can be adjusted. Wire harness automatic assembly line includes shielding layer processing device, and the device can twist shielding layer into strand, and the device includes twisting unit, and the unit includes third drive part and second clamping unit, and the second clamping unit is used for clamping the free end of fixed shielding layer, and the output of second clamping unit is connected with third drive part, and third drive part can drive second clamping unit to rotate to twist shielding layer into strand.
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Description

Technical Field

[0001] This utility model relates to the field of wire harness processing technology, and in particular to a shielding layer processing device based on the brush trajectory and an automatic assembly line for wire harness processing equipment. Background Technology

[0002] In wire harness production, shielding layer treatment is a crucial step. After the shielding layer is broken down, it needs to be twisted to facilitate subsequent processing. However, current shielding layer breaking devices often leave a small gap between the shielding layer and the wire core after breaking it down. This leads to issues such as the shielding layer's metal wires becoming mixed with some of the wire core, or some metal wires being missed when the shielding layer is twisted into a grounding wire. Furthermore, existing shielding layer combing devices often lack effective longitudinal combing capabilities, failing to ensure complete separation of the shielding layer from the wire core, resulting in incomplete twisting of the shielding layer or missing metal wires in subsequent processes. Utility Model Content

[0003] This invention aims to at least solve one of the technical problems existing in the prior art. To this end, this invention proposes a shielding layer processing device based on an upper brush trajectory and an automatic assembly line for wire harness processing equipment. The shielding layer processing device based on the upper brush trajectory has the advantage of improving the separation effect between the shielding layer and the wire core, and avoiding the leakage of metal wires. By applying the shielding layer processing device based on the upper brush trajectory provided in this application, the automatic assembly line for wire harnesses can effectively improve the quality of wire harness processing.

[0004] In a first aspect, the shielding layer processing device based on the brush trajectory according to an embodiment of the present invention includes: The first clamping unit is used to fix the wire harness; The combing unit is located at one end of the first clamping unit. The combing unit includes a longitudinal moving module and a combing module. The combing module is mounted on the longitudinal moving module. The combing module is equipped with a combing brush. The combing brush can contact the shielding layer of the wire harness. The longitudinal moving module can drive the combing brush to move in the longitudinal direction so that the combing brush can comb the shielding layer in the longitudinal direction. One or both of the translation unit, the first clamping unit, and the upper combing unit are connected to the translation unit, which can adjust the distance between the first clamping unit and the upper combing unit.

[0005] The shielding layer processing device based on the upward brush trajectory according to the present invention has at least the following beneficial effects: The first clamping unit fixes the wire harness, ensuring its stability during the combing process; the upward combing unit combs the shielding layer from bottom to top in the longitudinal direction, and the working movement trajectory F2 of the translation unit, in conjunction with the working movement trajectory F1 of the upward combing unit, forms an arc-shaped upward combing path F3 for the shielding layer. The cooperation between the upward combing unit and the translation unit achieves directional combing of the shielding layer in an arc shape upwards, solving the problem of insufficient spacing between the shielding layer and the wire core after disintegration, and providing a sufficiently separated shielding layer for the subsequent twisting process.

[0006] According to the shielding layer processing device based on the upper brush trajectory of this utility model embodiment, the combing module includes a first driving member, the first driving member is connected to the longitudinal movement module, the combing brush is connected to the output end of the first driving member, and the first driving member can drive the combing brush to rotate.

[0007] According to the shielding layer processing device based on the upper brush trajectory of this utility model embodiment, the first driving component is a dual-output motor, and the two combing brushes are respectively connected to the two output ends of the first driving component. The first driving component can drive the two combing brushes to rotate simultaneously. or, The combing module includes a connecting shaft, with two combing brushes located at both ends of the connecting shaft. The output end of the first drive unit is connected to the connecting shaft through a first transmission mechanism, so that the first drive unit can drive the two combing brushes to rotate simultaneously.

[0008] According to the shielding layer processing device based on the upper brush trajectory of this utility model embodiment, the combing brush includes a body and a bristle assembly. The body is provided with a mounting groove, and two bristle assemblies are disposed in the mounting groove. The two bristle assemblies are arranged opposite to each other to form a combing channel through which the shielding layer can pass. And / or, The combing module includes a guide member disposed between the first clamping unit and the upper combing unit. The guide member has a guide groove for accommodating the shielding layer. The guide groove includes an arc-shaped connecting section and a straight connecting section. The arc-shaped connecting section is disposed on the same side as the first clamping unit, and the straight connecting section is disposed on the same side as the upper combing unit. The combing brush can move along the direction from the arc-shaped connecting section to the straight connecting section and comb the shielding layer. According to the shielding layer processing device based on the upper brush trajectory of this utility model embodiment, the longitudinal movement module includes a support frame, a second driving member, and a second transmission mechanism. The second driving member and the second transmission mechanism are mounted on the support frame. The second driving member is a motor. The combing module is connected to the second transmission mechanism. The output end of the second driving member is connected to the second transmission mechanism. The second driving member drives the combing module to move vertically through the second transmission mechanism. or, The longitudinal movement module includes a support frame and a second driving component, which is a cylinder. The combing module is connected to the output end of the second driving component, and the second driving component can drive the combing module to move in the vertical direction.

[0009] Secondly, the automatic wire harness assembly line according to the embodiments of the present utility model includes the above-mentioned shielding layer disintegration device based on the composite motion of the wire harness. The twisting device is located downstream of the shielding layer processing device based on the brush trajectory. The twisting device can twist the shielding layer into strands. The twisting device includes a twisting unit, which includes a third driving member and a second clamping unit. The second clamping unit is used to clamp and fix the free end of the shielding layer. The second clamping unit is connected to the output end of the third driving member. The third driving member can drive the second clamping unit to rotate to twist the shielding layer into strands.

[0010] The automatic wire harness assembly line according to the embodiments of this utility model has at least the following beneficial effects: The first clamping unit fixes the wire harness, ensuring its stability during the combing process; the upper combing unit combs the shielding layer from bottom to top in the longitudinal direction, and the working movement trajectory F2 of the translation unit, in conjunction with the working movement trajectory F1 of the upper combing unit, forms an arc-shaped upward combing path F3 for the shielding layer. The cooperation between the upper combing unit and the translation unit achieves directional combing of the shielding layer in an arc shape upward, solving the problem of insufficient spacing between the shielding layer and the wire core after disassembly, and providing a sufficiently separated shielding layer for the subsequent twisting process. After the shielding layer is combed and separated from the wire core, the wire harness is conveyed to the twisting device. The twisting device clamps the free end of the shielding layer through the second clamping unit, and uses the third driving component to drive the second clamping unit to rotate, causing the combed shielding layer metal wires to be tightly wound into strands under the action of torsional force, preventing the loss of metal wires. The second clamping unit's fixing effect on the free end of the shielding layer, combined with the rotational drive of the third driving component, forms a controllable torsional torque, ensuring both the uniformity of the strands and preventing the metal wires from scattering due to lack of fixation. Through the integrated equipment layout of the combing and twisting processes, the entire process of processing the shielding layer from a dispersed state to a well-organized strand is realized, effectively solving the technical defects of metal wire and core mixing and twisting omissions.

[0011] According to the automatic assembly line of the wire harness according to the present invention, the twisting device is provided with two twisting units, which are arranged in a horizontal direction.

[0012] According to the automatic assembly line of the wire harness according to the present utility model, the twisting device further includes a lifting unit, the twisting unit is installed on the lifting unit, and the lifting unit can drive the twisting unit to adjust its position in the vertical direction.

[0013] According to the automatic assembly line of the wire harness according to the present utility model embodiment, the twisting device further includes a wire core fixing unit. The wire core fixing unit includes an upper clamping plate and a lower clamping plate. The upper clamping plate and the lower clamping plate are provided with wire core limiting channels at intervals in the vertical direction. The wire core limiting channels are used to accommodate wire cores that have been separated from the shielded layer.

[0014] According to the automatic assembly line for wire harnesses in this embodiment of the present invention, a guide port is provided at one end of the wire core limiting channel near the shielding layer processing device.

[0015] According to the automatic wire harness assembly line of this utility model embodiment, the upper clamp and the lower clamp are both provided with a folding part at the end near the shielding layer processing device, and the two folding parts are mirrored to form a guide opening.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which: Figure 1 This is a structural diagram of the shielding layer processing device according to an embodiment of the present invention; Figure 2 This is a structural diagram of the combing brush according to an embodiment of the present utility model; Figure 3 This is a schematic diagram of the structure of the guide component according to an embodiment of the present utility model; Figure 4 This is a structural diagram of the twisting and braiding device according to an embodiment of the present utility model; Figure 5 This is a partial structural enlarged view of the twisting device according to an embodiment of the present invention.

[0018] Explanation of reference numerals in the attached figures: Wire harness 1; shielding layer 11; wire core 12; Combing unit 100; longitudinal movement module 110; support frame 111; second drive component 112; Combing module 120; Combing brush 121; Body 1211; Bristle assembly 1212; Combing channel 1213; Guide component 123; Guide groove 1231; Arc-shaped connecting section 1232; Straight connecting section 1233; First driving component 122; Translation unit 200; First clamping unit 300; Twisting device 400; twisting unit 410; third driving component 411; second clamping unit 412; Lifting unit 420; wire core fixing unit 430; upper clamping plate 431; lower clamping plate 432; wire core limiting channel 433. Detailed Implementation

[0019] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0020] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] In the description of a utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If the terms "first" and "second" are used, they are merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly specifying the number of indicated technical features or the order of the indicated technical features.

[0022] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0023] Reference Figures 1 to 3 This utility model provides a shielding layer processing device, including a first clamping unit 300, an upper combing unit 100, and a translation unit 200. Wherein, as... Figure 1 As shown, the first clamping unit 300 is used to clamp and fix the wire harness, and the combing unit 100 is mounted on the translation unit 200. The translation unit 200 can drive the combing unit 100 to move along the working movement trajectory F2. The combing unit 100 is used to comb the shielding layer from bottom to top in the longitudinal direction, and the working movement trajectory F2 of the translation unit 200, together with the working movement trajectory F1 of the combing unit 100, forms a combing path F3 that is arc-shaped and upward towards the shielding layer.

[0024] Specifically, such as Figure 1As shown, the combing unit 100 includes a longitudinal movement module 110 and a combing module 120. The combing module 120 is mounted on the longitudinal movement module 110 and is mounted on the translation unit 200. The combing module 120 is provided with a combing brush 121. The combing brush 121 can contact the shielding layer of the wire harness. The longitudinal movement module 110 can drive the combing brush 121 to move in the longitudinal direction so that the combing brush 121 can comb the shielding layer in the longitudinal direction.

[0025] Understandably, after the wire harness is fixed by the first clamping unit 300, the longitudinal movement module 110 of the combing unit 100 drives the combing brush 121 to move vertically, so that the brush bristles contact the surface of the shielding layer. When the longitudinal movement module 110 drives the combing brush 121 to contact the shielding layer, the brush bristles apply a longitudinal force to the shielding layer, separating the metal wires. During the combing process, the translation unit 200 moves along the working movement trajectory F2, while the combing brush 121 moves along the working movement trajectory F1 under the drive of the longitudinal movement module 110. F1 and F2 combine to form the combing path F3. The directional movement of the brush bristles creates a stable gap between the shielding layer metal wires and the wire core, preventing mixing during subsequent processing.

[0026] Alternatively, in other embodiments of this application, the first clamping unit 300 is mounted on the translation unit 200. During the combing process, the translation unit 200 drives the first clamping unit 300 to move toward the upper combing unit 100, so that after the free end of the shielding layer 11 contacts the combing brush 121, the longitudinal moving module 110 drives the combing brush 121 to move in the longitudinal direction. At the same time, the combing brush 121 rotates during the upward movement. Furthermore, the translation unit 200 drives the first clamping unit 300 to continuously move toward the upper combing unit 100 to form a combing path F3 that is arc-shaped and upward toward the shielding layer.

[0027] Alternatively, in other embodiments of this application, both the first clamping unit 300 and the combing unit 100 are connected to the translation unit 200. During the combing process, one translation unit 200 drives the first clamping unit 300 to move toward the combing unit 100, while the other translation unit 200 drives the combing unit 100 to move toward the first clamping unit 300. This causes the free end of the shielding layer 11 to contact the combing brush 121, and the longitudinal movement module 110 drives the combing brush 121 to move in the longitudinal direction. At the same time, the combing brush 121 rotates during the upward movement, causing the free end of the shielding layer 11 to contact the combing brush 121, and the longitudinal movement module 110 drives the combing brush 121 to move in the longitudinal direction. Furthermore, the translation unit 200 and the combing unit 100 continuously approach each other under the drive of the translation unit 200 to form a combing path F3 that is arc-shaped and upward toward the shielding layer.

[0028] Furthermore, the translation unit 200 can also adjust the relative position of the first clamping unit 300 and the upper combing unit 100 according to the length of the wire harness to ensure that the combing brush 121 is always within the effective working range.

[0029] According to some embodiments of this application, the combing module 120 includes a first driving member 122, which is connected to the longitudinal movement module 110. The combing brush 121 is connected to the output end of the first driving member 122, and the first driving member 122 can drive the combing brush 121 to rotate.

[0030] Understandably, when the longitudinal movement module 110 moves the combing brush 121, the first driving component 122 synchronously drives the combing brush 121 to rotate around its own axis, causing the bristles to form a spiral motion trajectory during the longitudinal combing process. Each bristle generates a circumferential force when it contacts the shielding layer metal wire. The centrifugal force generated by the rotational motion causes the metal wires wrapped around the surface of the insulating layer to unfold outward, while the linear combing force generated by the longitudinal movement aligns the unfolded metal wires along a predetermined direction, effectively decomposing the mechanical entanglement force between the metal wires. Optionally, the first drive unit 122 is a dual-output motor, with two combing brushes 121 connected to the two output ends of the first drive unit 122 respectively. The first drive unit 122 can simultaneously drive the two combing brushes 121 to rotate. It can be understood that the first drive unit 122 is implemented as a servo motor or stepper motor with a dual-axis extension structure. By connecting the two output ends to the independent combing brushes 121 respectively, synchronous power output is achieved. When the motor starts, the two combing brushes 121 rotate at the same speed and direction, simultaneously combing the sections to be processed at both ends of the wire harness, effectively improving production efficiency.

[0031] Or, alternatively, such as Figure 1 As shown, the combing module 120 includes a connecting shaft, with two combing brushes 121 disposed at both ends of the connecting shaft. The output end of the first drive member 122 is connected to the connecting shaft via a first transmission mechanism, enabling the first drive member 122 to simultaneously drive the two combing brushes 121 to rotate. It can be understood that the output shaft of the first drive member 122 transmits power to the connecting shaft via gears or belts, causing the connecting shaft to drive the combing brushes 121 at both ends to rotate synchronously. This allows the two combing brushes 121 to simultaneously comb the sections to be processed at both ends of the wire harness, effectively improving production efficiency.

[0032] According to some embodiments of this application, such as Figure 2 As shown, the combing brush 121 includes a body 1211 and bristle assemblies 1212. The body 1211 is provided with a mounting groove, and two bristle assemblies 1212 are disposed in the mounting groove. The two bristle assemblies 1212 are arranged opposite to each other to form a combing channel 1213 through which the shielding layer can pass.

[0033] Understandably, the main body 1211 fixes the two bristle assemblies 1212 in relative positions via mounting slots. When the shielding layer enters the combing channel 1213, the bristle assemblies 1212 on both sides simultaneously apply contact force. During longitudinal movement, the shielding layer is confined within the channel, and the elastic deformation of the bristles on both sides ensures that the metal wires are evenly stressed, preventing loosening or omission caused by unilateral displacement. This application forms a bidirectional constraint channel through symmetrically arranged bristle assemblies 1212, ensuring that the shielding layer remains centered during movement, the metal wires are evenly combed, and they cannot escape laterally.

[0034] Or, in some other embodiments, such as Figure 3 As shown, the combing module 120 includes a guide 123, which is disposed between the first clamping unit 300 and the upper combing unit 100. The guide 123 is provided with a guide groove 1231 that can accommodate the shielding layer. The guide groove 1231 includes an arc-shaped connecting section 1232 and a straight connecting section 1233. The arc-shaped connecting section 1232 is disposed on the same side as the first clamping unit 300, and the straight connecting section 1233 is disposed on the same side as the upper combing unit 100. The combing brush 121 can move along the direction from the arc-shaped connecting section 1232 to the straight connecting section 1233 and comb the shielding layer.

[0035] Understandably, once the dispersed shielding layer enters the guide groove 1231, the drive unit starts and drives the combing brush 121 to perform unidirectional reciprocating motion along the extension direction of the groove. Specifically, the drive unit drives the combing brush 121 to comb the shielding layer from bottom to top, which not only enables the dispersed shielding layer fibers to form a uniform axial arrangement, but also further increases the spacing between the shielding layer and the wire core, so as to facilitate the subsequent twisting treatment of the shielding layer and the processing of the wire core.

[0036] The unidirectional movement path of the drive component ensures that the fibers are subjected to force in only one direction, avoiding secondary disturbances caused by bidirectional combing. After the combing brush 121 completes its single-pass movement, it automatically resets, awaiting the next work cycle. This application uses the combing module 120 to form a uniform axial arrangement of the dispersed shielding layer fibers, eliminating fiber cross-entanglement and providing a neat conductor bundle foundation for the subsequent twisting module.

[0037] Furthermore, the guide groove 1231 includes an arc-shaped connecting section 1232 and a straight connecting section 1233 connected in sequence, and the arc-shaped connecting section 1232 and the straight connecting section 1233 are arranged along the axial extension direction of the shielding layer.

[0038] Understandably, when the shielding layer enters the guide groove 1231, the metal wires of the shielding layer move along the arc-shaped connecting section 1232 to the straight connecting section 1233. The continuous connection between the arc-shaped and straight sections forms a path without abrupt changes, effectively eliminating the risk of the metal wires getting stuck at the turning points and the risk of the shielding layer metal wires breaking. Furthermore, the arc-shaped connecting section 1232 and the straight connecting section 1233 are arranged perpendicularly so that the shielding layer can form a larger separation distance from the core portion during combing, facilitating subsequent twisting of the shielding layer and processing of the core.

[0039] This application also provides an automated wire harness assembly line that can utilize the aforementioned shielding layer processing device. Specifically, such as... Figures 4 to 5 As shown, the automatic wire harness assembly line also includes a twisting device 400 disposed downstream of the shielding layer processing device. The twisting device 400 includes a twisting unit 410, which includes a third driving member 411 and a second clamping unit 412. The second clamping unit 412 is used to clamp and fix the free end of the shielding layer. The second clamping unit 412 is connected to the output end of the third driving member 411, and the third driving member 411 can drive the second clamping unit 412 to rotate to twist the shielding layer into strands.

[0040] Understandably, after the wire harness shielding layer is processed by the combing device, its metal wires are dispersed and spaced apart from the wire core. At this time, the free end of the shielding layer is clamped and fixed by the second clamping unit 412, and the third driving member 411 drives the second clamping unit 412 to rotate around the wire harness axis, so that the dispersed metal wires gradually wind into a tight strand structure under the action of torsional force. During the rotation process, the combing device and the twisting device 400 form a continuous operation process, and the conversion process of the shielding layer from dispersed to stranded is completed in a single device, avoiding the displacement of metal wires caused by manual transfer.

[0041] This application integrates combing and twisting processes, directly performing twisting while the shielding layer remains dispersed, eliminating interference from intermediate steps. Furthermore, standardized twisting operations are achieved through mechanical drive, ensuring consistent strand density. Moreover, by twisting the shielding layer wires into strands, the mixing and entanglement of the shielding layer wires with the core is effectively prevented, reducing the likelihood of the wires contacting the core due to gravity.

[0042] like Figure 4 As shown, the two twisted braiding units 410 are arranged in a horizontal direction. Optionally, the two twisted braiding units 410 can simultaneously twist the twisted shielding layers at both ends of the wire harness.

[0043] Alternatively, after the first twisting unit 410 completes the twisting of the initial segment, the second unit can perform supplementary twisting on the adjacent segment to cover any metal wires that may have been missed.

[0044] Furthermore, the twisting device 400 also includes a lifting unit 420, on which the twisting unit 410 is mounted. The lifting unit 420 can adjust the position of the twisting unit 410 in the vertical direction. Specifically, the lifting unit 420 and the twisting unit 410 are connected by a mounting plate or bracket. The driving component of the lifting unit 420 drives the mounting plate to move vertically through a transmission mechanism, thereby adjusting the height of the twisting unit 410. After the wire harness shielding layer is processed by the combing device, the lifting unit 420 moves the twisting unit 410 to the corresponding height according to the actual separation distance between the wire core and the shielding layer, so that the clamping mechanism can accurately grasp the free end of the shielding layer. During the twisting process, the lifting unit 420 can adjust its height in real time to ensure that a constant distance is maintained between the shielding layer and the wire core, avoiding entanglement or omission of the metal wires and the wire core.

[0045] In other embodiments of this application, the lifting unit 420 may employ a servo motor in conjunction with a ball screw structure, achieving precise position control through encoder feedback; or it may be driven by a cylinder, with the lifting stroke controlled by adjusting the air pressure. The twisting unit 410 may be mounted on the sliding platform of the lifting unit 420, with guide columns provided on both sides of the sliding platform to enhance stability.

[0046] This application achieves vertical position adjustment through the lifting unit 420, which can dynamically adjust the height of the twisting unit 410 according to the actual working conditions, ensuring that the shielding layer twisting operation is always in the optimal working position, so that the shielding layer twisting operation can adapt to the processing needs of different wire harness structures.

[0047] According to some embodiments of this application, such as Figure 4 and Figure 5 As shown, the wire core fixing unit 430 includes an upper clamping plate 431 and a lower clamping plate 432. The upper clamping plate 431 and the lower clamping plate 432 are provided with wire core limiting channels 433 at intervals in the vertical direction. The wire core limiting channels 433 are used to accommodate wire cores that have been separated from the shielded layer.

[0048] Understandably, after the shielding layer separates from the wire core, the wire core moves along the conveying direction F4 and is guided into the wire core limiting channel 433 through the guide port. The fixed distance formed by the upper clamping plate 431 and the lower clamping plate 432 constrains the wire core in the vertical direction. During the torsion of the shielding layer, the wire core is confined within the channel and cannot shift up or down, avoiding contact with the torsion shielding layer wires. In addition, the width of the wire core limiting channel 433 is adjustable, which can accommodate wire cores of different diameters, while avoiding damage to the wire core insulation layer due to excessive clamping.

[0049] Specifically, such as Figure 5 As shown, both the upper clamping plate 431 and the lower clamping plate 432 have folding sections at the ends near the shielding layer processing device, and the two folding sections are mirrored to form guide openings.

[0050] This application also provides an automatic wire harness assembly line (not shown in the figure) that utilizes the aforementioned shielding layer processing device.

[0051] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0052] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A masking layer processing apparatus based on an up-brushing trajectory, characterized by, include: The first clamping unit (300) is used to fix the wire harness; A combing unit (100) is disposed at one end of the first clamping unit (300). The combing unit (100) includes a longitudinal moving module (110) and a combing module (120). The combing module (120) is mounted on the longitudinal moving module (110). The combing module (120) is provided with a combing brush (121). The combing brush (121) can contact the shielding layer of the wire harness. The longitudinal moving module (110) can drive the combing brush (121) to move in the longitudinal direction so that the combing brush (121) can comb the shielding layer in the longitudinal direction. A translation unit (200) is connected to one or both of the first clamping unit (300) and the combing unit (100), and the translation unit (200) is capable of adjusting the distance between the first clamping unit (300) and the combing unit (100).

2. The overbrush trajectory-based screening layer processing apparatus of claim 1, wherein, The combing module (120) includes a first driving member (122), which is connected to the longitudinal movement module (110). The combing brush (121) is connected to the output end of the first driving member (122), and the first driving member (122) can drive the combing brush (121) to rotate.

3. The overbrush trajectory-based screening layer processing apparatus of claim 2, wherein, The first driving unit (122) is a dual-output motor, and the two combing brushes (121) are respectively connected to the two output ends of the first driving unit (122). The first driving unit (122) can drive the two combing brushes (121) to rotate simultaneously. Alternatively, the combing module (120) includes a connecting shaft, with two combing brushes (121) disposed at both ends of the connecting shaft. The output end of the first driving member (122) is connected to the connecting shaft through a first transmission mechanism, so that the first driving member (122) can simultaneously drive the two combing brushes (121) to rotate.

4. The overbrush trajectory-based screening layer processing apparatus of claim 1, wherein, The combing brush (121) includes a body (1211) and bristle assemblies (1212). The body (1211) is provided with a mounting groove, and two bristle assemblies (1212) are disposed in the mounting groove. The two bristle assemblies (1212) are arranged opposite to each other to form a combing channel (1213) through which the shielding layer can pass. And / or, The combing module (120) includes a guide (123) disposed between the first clamping unit (300) and the upper combing unit (100). The guide (123) is provided with a guide groove (1231) for accommodating the shielding layer. The guide groove (1231) includes an arc-shaped connecting section (1232) and a straight connecting section (1233). The arc-shaped connecting section (1232) is disposed on the same side as the first clamping unit (300), and the straight connecting section (1233) is disposed on the same side as the upper combing unit (100). The combing brush (121) can move along the direction from the arc-shaped connecting section (1232) to the straight connecting section (1233) to comb the shielding layer.

5. The up-brushing trajectory based masking layer processing apparatus of claim 1, wherein, The longitudinal movement module (110) includes a support frame (111), a second drive member (112), and a second transmission mechanism. The second drive member (112) and the second transmission mechanism are mounted on the support frame (111). The second drive member (112) is a motor. The combing module (120) is connected to the second transmission mechanism. The output end of the second drive member (112) is connected to the second transmission mechanism. The second drive member (112) drives the combing module (120) to move in the vertical direction through the second transmission mechanism. or, The longitudinal movement module (110) includes a support frame (111) and a second drive member (112). The second drive member (112) is a cylinder. The combing module (120) is connected to the output end of the second drive member (112). The second drive member (112) can drive the combing module (120) to move in the vertical direction.

6. A wire harness automatic assembly line characterized by Includes the shielding layer processing device based on the brush trajectory as described in any one of claims 1 to 5; A twisting device (400) is disposed downstream of the shielding layer processing device. The twisting device (400) is capable of twisting the shielding layer into strands. The twisting device (400) includes a twisting unit (410). The twisting unit (410) includes a third driving member (411) and a second clamping unit (412). The second clamping unit (412) is used to clamp and fix the free end of the shielding layer. The second clamping unit (412) is connected to the output end of the third driving member (411). The third driving member (411) is capable of driving the second clamping unit (412) to rotate to twist the shielding layer into strands.

7. The wire harness automatic assembly line according to claim 6, wherein The twisting device (400) is provided with two twisting units (410), which are arranged in a horizontal direction.

8. The wire harness automatic assembly line according to claim 6, wherein The twisting device (400) further includes a lifting unit (420), the twisting unit (410) is mounted on the lifting unit (420), and the lifting unit (420) can drive the twisting unit (410) to adjust its position in the vertical direction.

9. The wire harness automatic assembly line according to claim 6, wherein The twisting device (400) further includes a core fixing unit (430), which includes an upper clamping plate (431) and a lower clamping plate (432). The upper clamping plate (431) and the lower clamping plate (432) are spaced apart in the vertical direction to form a core limiting channel (433), which is used to accommodate cores separated from the shielded layer.

10. The wire harness automatic assembly line according to claim 9, wherein The core limiting channel (433) has a guide port at one end near the shielding layer processing device.

11. The wire harness automatic assembly line according to claim 10, wherein Both the upper clamping plate (431) and the lower clamping plate (432) are provided with folding portions at the end near the shielding layer processing device, and the two folding portions are mirror-arranged to form the guide opening.