A battery module capable of monitoring temperature and an uninterruptible power supply
Patent Information
- Application Number
- CN202520773993.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-04-22
AI Technical Summary
[0003]为了克服上述现有技术所述的至少一种缺陷,本实用新型提供一种能够监控温度的电池模块及不间断电源,以解决现有不间断电源通过红外测温枪测温而存在的检测效率低、数据不准确和安全隐患的问题
本实用新型通过设置包括模块主体、电池管理系统及温度传感器的能够监控温度的电池模块,温度传感器和电池管理系统均设于模块主体上,温度传感器电连接于电池管理系统,温度传感器用于采集模块主体的温度信息并发送至电池管理系统。采用这样的设计方式,通过温度传感器与电池管理系统的电连接架构,实现了电池模块温度的实时精准监测与多级协同管理:温度传感器直接采集电池模块温度信息并传输至电池管理系统,可快速响应温度异常(如过热或低温),通过电池管理系统触发动态调控(如启动冷却/加热或熔断保护),有效降低热失控风险。
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Figure CN224652443U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of uninterruptible power supply technology, and in particular to a battery module and uninterruptible power supply capable of monitoring temperature. Background Technology
[0002] When uninterruptible power supplies (UPS) are handling high-load power supply, issues such as poor contact of connectors at the battery module and aging cables can easily cause a surge in partial discharge power, leading to a sharp rise in temperature at critical nodes and creating safety hazards. Therefore, timely detection of temperature rise is particularly important. However, the current temperature measurement of UPS mainly relies on manual infrared thermometers. This method has problems such as low detection efficiency (the UPS needs to be turned on for measurement), inaccurate data (the UPS obstruction can cause errors of ±5℃ or more), and safety hazards (the risk of contact with high-temperature UPS). Utility Model Content
[0003] In order to overcome at least one of the defects mentioned above in the prior art, this utility model provides a battery module and uninterruptible power supply capable of monitoring temperature, so as to solve the problems of low detection efficiency, inaccurate data and safety hazards existing in the current uninterruptible power supply that uses infrared thermometers for temperature measurement.
[0004] The technical solution adopted by this utility model to solve its problems, in a first aspect, discloses a battery module capable of monitoring temperature, including a module body, a battery management system and a temperature sensor. The temperature sensor and the battery management system are both disposed on the module body. The temperature sensor is electrically connected to the battery management system. The temperature sensor is used to collect the temperature information of the module body and send it to the battery management system.
[0005] As an optional implementation, in an embodiment of the first aspect of this utility model, the module body includes a housing, a battery pack, and a fuse. The battery pack and the fuse are both disposed on the housing. The temperature sensor includes a first temperature sensor for collecting temperature information of the battery pack, a second temperature sensor for collecting temperature information of the positive electrode of the battery pack, a third temperature sensor for collecting temperature information of the negative electrode of the battery pack, a fourth temperature sensor for collecting temperature information of the positive electrode of the fuse, and a fifth temperature sensor for collecting temperature information of the negative electrode of the fuse.
[0006] As an optional implementation, in an embodiment of the first aspect of this utility model, the battery pack includes four batteries connected in series, with adjacent batteries connected by conductive sheets. All four batteries are disposed on the outer casing. There are four first temperature sensors, each corresponding to one of the four batteries, for collecting temperature information of the batteries. The second temperature sensor is used to collect temperature information from the positive electrode side of the first battery, and the third temperature sensor is used to collect temperature information from the negative electrode side of the last battery.
[0007] As an optional implementation, in an embodiment of the first aspect of this utility model, four batteries are spaced apart on the housing, and four first temperature sensors are respectively disposed on the sidewalls of the four batteries.
[0008] As an optional implementation, in an embodiment of the first aspect of this utility model, the battery pack is provided with a positive electrode connecting piece and a negative electrode connecting piece, the second temperature sensor is provided on the positive electrode connecting piece for collecting temperature information of the positive electrode of the battery pack, and the third temperature sensor is provided on the negative electrode connecting piece for collecting temperature information of the negative electrode of the battery pack.
[0009] As an optional implementation, in an embodiment of the first aspect of this utility model, the battery module further includes two first connection terminals and a manual maintenance switch. The two first connection terminals are disposed on the housing and electrically connected to the battery pack. The fuse is disposed on the manual maintenance switch. The manual maintenance switch is provided with two second connection terminals electrically connected to the fuse. The manual maintenance switch is detachably connected to the housing, and the two second connection terminals are detachably plugged into the two first connection terminals respectively. The fourth temperature sensor is disposed on one of the first connection terminals for collecting temperature information of the positive electrode of the fuse, and the fifth temperature sensor is disposed on the other first connection terminal for collecting temperature information of the negative electrode of the fuse.
[0010] As an optional implementation, in an embodiment of the first aspect of this utility model, the battery module further includes two connectors, the two connectors being disposed on the housing, the two first connection terminals being respectively disposed on the two connectors, the fourth temperature sensor being disposed on one of the connectors, and the fifth temperature sensor being disposed on the other connector.
[0011] Secondly, this utility model discloses an uninterruptible power supply, including a power supply body and a plurality of battery modules capable of monitoring temperature as described above, wherein the plurality of battery modules capable of monitoring temperature are all disposed on the power supply body.
[0012] As an optional implementation, in an embodiment of the second aspect of this utility model, the power supply body is provided with a display, the battery management system is electrically connected to the display and sends the temperature information to the display, and the display is used to display the temperature information.
[0013] As an optional implementation, in an embodiment of the second aspect of this utility model, the power supply body is further provided with an alarm device, and the battery management system is electrically connected to the alarm device for sending alarm information to the alarm device when the temperature of the module body exceeds a preset value, and the alarm device alarms according to the alarm information.
[0014] Implementing the embodiments of this utility model will have the following beneficial effects: This invention utilizes a battery module capable of monitoring temperature, comprising a main body, a battery management system, and a temperature sensor. Both the temperature sensor and the battery management system are located on the main body, with the temperature sensor electrically connected to the battery management system. The temperature sensor collects temperature information from the main body and transmits it to the battery management system. This design, through the electrical connection between the temperature sensor and the battery management system, achieves real-time, accurate monitoring and multi-level collaborative management of the battery module temperature: the temperature sensor directly collects battery module temperature information and transmits it to the battery management system, enabling rapid response to temperature anomalies (such as overheating or underheating). The battery management system then triggers dynamic adjustments (such as activating cooling / heating or fuse protection), effectively reducing the risk of thermal runaway. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the uninterruptible power supply in an embodiment of the present invention; Figure 2 This is a schematic diagram of the uninterruptible power supply with omitted parts in the embodiments of this utility model; Figure 3 This is a schematic diagram of the battery module capable of monitoring temperature in an embodiment of the present utility model, with some parts omitted. Figure 4 This is an exploded view of the battery module capable of monitoring temperature in an embodiment of the present invention, with some parts omitted.
[0017] The meanings of the reference numerals in the attached figures are as follows: 10-Battery module; 1-Housing; 21-Battery; 22-Conductive sheet; 23-Positive electrode connector; 24-Negative electrode connector; 3-Fuse; 4-Battery management system; 51-First temperature sensor; 52-Second temperature sensor; 53-Third temperature sensor; 54-Fourth temperature sensor; 55-Fifth temperature sensor; 6-First connection terminal; 7-Manual maintenance switch; 71-Second connection terminal; 8-Connector; 20-Power supply body; 201-Display. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] In this invention, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this invention and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0020] Furthermore, in addition to indicating direction or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this utility model according to the specific circumstances.
[0021] Furthermore, the terms "installation," "setup," "equipped with," "connection," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this utility model based on the specific circumstances.
[0022] Furthermore, the terms "first," "second," etc., are primarily used to distinguish different devices, components, or parts (which may be the same or different in specific type and construction), and are not intended to indicate or imply the relative importance or quantity of the indicated devices, components, or parts. Unless otherwise stated, "a plurality of" means two or more.
[0023] The technical solution of this utility model will be further described below with reference to the embodiments and accompanying drawings.
[0024] Please refer to the following: Figures 1 to 4 This utility model discloses an uninterruptible power supply (UPS), which includes a power supply body 20 and multiple temperature-monitoring battery modules 10, all of which are mounted on the power supply body 20. Each temperature-monitoring battery module 10 includes a module body, a battery management system 4, and a temperature sensor. Both the temperature sensor and the battery management system 4 are mounted on the module body, and the temperature sensor is electrically connected to the battery management system 4. The temperature sensor collects temperature information from the module body and transmits it to the battery management system 4. This design, through the electrical connection between the temperature sensor and the battery management system 4, achieves real-time accurate monitoring and multi-level collaborative management of the battery module 10 temperature: the temperature sensor directly collects the battery module 10 temperature information and transmits it to the battery management system 4, enabling rapid response to temperature anomalies (such as overheating or underheating). The battery management system 4 triggers dynamic regulation (such as activating cooling / heating or fuse protection), effectively reducing the risk of thermal runaway.
[0025] In some embodiments, the main body of the module includes a housing 1, a battery pack, and a fuse 3. The battery pack and fuse 3 are both mounted on the housing 1. The temperature sensors include a first temperature sensor 51 for collecting temperature information of the battery pack, a second temperature sensor 52 for collecting temperature information of the positive electrode of the battery pack, a third temperature sensor 53 for collecting temperature information of the negative electrode of the battery pack, a fourth temperature sensor 54 for collecting temperature information of the positive electrode of the fuse, and a fifth temperature sensor 55 for collecting temperature information of the negative electrode of the fuse. With this design, the temperature sensors cover key locations such as the battery pack, the positive / negative electrodes, and the positive and negative electrodes of the fuse 3, enabling full-link monitoring of potential hazards such as internal temperature rise of the battery 21, abnormal electrode contact (such as increased resistance due to poor soldering / corrosion), and precursors to overcurrent blowing of the fuse 3. By comparing temperature data from multiple nodes, local overheating or abnormal temperature differences can be accurately identified. Combined with the dynamic control of the battery management system 4 (such as fuse protection or charge / discharge current limiting), thermal runaway and circuit failures can be effectively prevented. This multi-dimensional temperature acquisition architecture significantly improves the safety and fault warning capabilities of the battery 21 system.
[0026] In some embodiments, the battery pack includes four batteries 21 connected in series, with adjacent batteries 21 connected by conductive sheets 22. All four batteries 21 are mounted on the outer casing 1. Four first temperature sensors 51 are respectively mounted on each of the four batteries 21 to collect temperature information. A second temperature sensor 52 collects temperature data from the positive electrode of the first battery, and a third temperature sensor 53 collects temperature data from the negative electrode of the last battery. This design, using a series topology of four batteries 21 and three conductive sheets 22, and precise positioning of the positive and negative electrodes of the first and last batteries, forms a non-redundant series current transmission path. Independent temperature sensors are installed on the surfaces of the four batteries 21, enabling single-cell thermal runaway early warning. Compared to traditional centralized monitoring schemes, the abnormal temperature rise detection time can be shortened to within 2 seconds.
[0027] Specifically, four batteries 21 are spaced apart on the casing 1, and four first temperature sensors 51 are respectively disposed on the sidewalls of the four batteries 21. This design, through the coordinated design of the spaced arrangement of the four batteries 21 and the distributed temperature sensors on the sidewalls, achieves precise temperature monitoring and rapid thermal response at the individual cell level. Combined with the stress buffering of the spaced structure and the non-intrusive installation characteristics of the sensors, it improves energy density, reduces the rate of thermal runaway accidents in the battery pack, and effectively extends cycle life, achieving a dual breakthrough in high safety and structural stability.
[0028] In some embodiments, the battery pack is provided with a positive electrode connector 23 and a negative electrode connector 24. A second temperature sensor 52 is disposed on the positive electrode connector 23 for collecting temperature information of the positive electrode of the battery pack, and a third temperature sensor 53 is disposed on the negative electrode connector 24 for collecting temperature information of the negative electrode of the battery pack. As can be seen from the above, the battery pack includes four batteries 21 connected in series, with the positive electrode connector 23 disposed on the positive electrode side of the first battery and the negative electrode connector 24 disposed on the negative electrode side of the last battery.
[0029] In some embodiments, the battery module 10 further includes two first connection terminals 6 and a manual maintenance switch 7. The two first connection terminals 6 are disposed on the housing 1 and electrically connected to the battery pack. The fuse 3 is disposed on the manual maintenance switch 7. The manual maintenance switch 7 is provided with two second connection terminals 71 electrically connected to the fuse 3. The manual maintenance switch 7 is detachably connected to the housing 1 and the two second connection terminals 71 are detachably plugged into the two first connection terminals 6 respectively. A fourth temperature sensor 54 is disposed on one of the first connection terminals 6 for collecting temperature information of the positive electrode of the fuse. A fifth temperature sensor 55 is disposed on the other first connection terminal 6 for collecting temperature information of the negative electrode of the fuse. This design approach, through the introduction of a detachable manual maintenance switch 7, significantly improves safety and operational efficiency: In terms of safety, the physical disconnection mechanism of the manual maintenance switch 7 can quickly cut off the high-voltage circuit, and combined with the built-in fuse 3, it provides dual protection, effectively avoiding the risk of electric shock or short circuit during maintenance; in terms of economy, the modular design supports partial replacement, and the standardized interface simplifies the operation process, greatly reducing downtime; in terms of system scalability, the flexible plug-in structure adapts to multiple battery 21 modules, is compatible with mass production, and reserves space for intelligent monitoring upgrades. Simultaneously, precise on / off control reduces standby power consumption, providing technical support for the efficient operation and maintenance, safety protection, and future intelligent upgrades of the battery 21 system.
[0030] Furthermore, to secure the first connection terminal 6 to the housing 1, the battery module 10 also includes two connectors 8. The two connectors 8 are disposed on the housing 1, and the two first connection terminals 6 are respectively disposed on the two connectors 8. A fourth temperature sensor 54 is disposed on one of the connectors 8, and a fifth temperature sensor 55 is disposed on the other connector 8. With this design, the connectors 8 provide rigid support for the first connection terminal 6 and also prevent stress during insertion and removal from directly acting on the housing 1 body, thus improving its resistance to vibration and mechanical impact.
[0031] In some embodiments, in order to allow timely observation of temperature information during use, the power supply unit is equipped with a display 201, the battery management system 4 is electrically connected to the display 201 and sends temperature information to the display 201, and the display 201 is used to display the temperature information.
[0032] In some embodiments, the power supply unit 20 is also equipped with an alarm device. The battery management system 4 is electrically connected to the alarm device and is used to send alarm information to the alarm device when the temperature of the module body exceeds a preset value. The alarm device then sounds an alarm based on the alarm information. This design approach utilizes a direct communication architecture between the battery management system 4 and the alarm device to trigger a response mechanism when the module body temperature exceeds a preset threshold, providing real-time and accurate alarms.
[0033] This utility model provides an uninterruptible power supply (UPS) that includes a battery module 10 capable of monitoring temperature. The battery module 10 comprises a main body, a battery management system 4, and a temperature sensor. Both the temperature sensor and the battery management system 4 are located on the main body, with the temperature sensor electrically connected to the battery management system 4. The temperature sensor collects temperature information from the main body and transmits it to the battery management system 4. This design, through the electrical connection between the temperature sensor and the battery management system 4, enables real-time, accurate monitoring and multi-level collaborative management of the battery module 10's temperature. The temperature sensor directly collects temperature information from the battery module 10 and transmits it to the battery management system 4, allowing for rapid response to temperature anomalies (such as overheating or underheating). The battery management system 4 then triggers dynamic adjustments (such as activating cooling / heating or fuse protection), effectively reducing the risk of thermal runaway.
[0034] The above provides a detailed description of a battery module and uninterruptible power supply capable of monitoring temperature, as disclosed in the embodiments of this utility model. This article uses specific examples to illustrate the principle and implementation of this utility model. The description of the above embodiments is only for the purpose of helping to understand the battery module and uninterruptible power supply capable of monitoring temperature and its core idea. At the same time, for those skilled in the art, there will be changes in the specific implementation and application scope based on the idea of this utility model. Therefore, the content of this specification should not be construed as a limitation of this utility model.
Claims
1. A battery module capable of monitoring temperature, characterized in that, The module includes a main body, a battery management system (4), and a temperature sensor. The temperature sensor and the battery management system (4) are both located on the main body of the module. The temperature sensor is electrically connected to the battery management system (4). The temperature sensor is used to collect the temperature information of the main body of the module and send it to the battery management system (4). The main body of the module includes a housing (1), a battery pack and a fuse (3). The battery pack and the fuse (3) are both mounted on the housing (1). The temperature sensor includes a first temperature sensor (51) for collecting temperature information of the battery pack, a second temperature sensor (52) for collecting temperature information of the positive electrode of the battery pack, a third temperature sensor (53) for collecting temperature information of the negative electrode of the battery pack, a fourth temperature sensor (54) for collecting temperature information of the positive electrode of the fuse, and a fifth temperature sensor (55) for collecting temperature information of the negative electrode of the fuse.
2. The battery module capable of monitoring temperature according to claim 1, characterized in that: The battery pack includes four batteries (21) connected in series. Adjacent batteries (21) are connected by conductive sheets (22). All four batteries (21) are mounted on the outer casing (1). There are four first temperature sensors (51), which are respectively mounted on the four batteries (21) to collect the temperature information of the batteries (21). The second temperature sensor (52) is used to collect the positive electrode side of the first battery, and the third temperature sensor (53) is used to collect the negative electrode side of the last battery.
3. The battery module capable of monitoring temperature according to claim 2, characterized in that: Four batteries (21) are spaced apart on the housing (1), and four first temperature sensors (51) are respectively disposed on the sidewalls of the four batteries (21).
4. The battery module capable of monitoring temperature according to claim 1, characterized in that: The battery pack is provided with a positive electrode connecting piece (23) and a negative electrode connecting piece (24). The second temperature sensor (52) is provided on the positive electrode connecting piece (23) for collecting the temperature information of the positive electrode of the battery pack. The third temperature sensor (53) is provided on the negative electrode connecting piece (24) for collecting the temperature information of the negative electrode of the battery pack.
5. The battery module capable of monitoring temperature according to claim 1, characterized in that: The battery module (10) further includes two first connection terminals (6) and a manual maintenance switch (7). The two first connection terminals (6) are located on the housing (1) and electrically connected to the battery pack. The fuse (3) is located on the manual maintenance switch (7). The manual maintenance switch (7) is provided with two second connection terminals (71) electrically connected to the fuse (3). The manual maintenance switch (7) is detachably connected to the housing (1), and the two second connection terminals (71) are detachably plugged into the two first connection terminals (6). The fourth temperature sensor (54) is located on one of the first connection terminals (6) and is used to collect the temperature information of the positive electrode of the fuse. The fifth temperature sensor (55) is located on the other first connection terminal (6) and is used to collect the temperature information of the negative electrode of the fuse.
6. The battery module capable of monitoring temperature according to claim 5, characterized in that: The battery module (10) further includes two connectors (8), which are disposed on the outer casing (1). The two first connection terminals (6) are respectively disposed on the two connectors (8). The fourth temperature sensor (54) is disposed on one of the connectors (8), and the fifth temperature sensor (55) is disposed on the other connector (8).
7. An uninterruptible power supply, characterized in that: It includes a power supply unit (20) and a plurality of battery modules (10) capable of monitoring temperature as described in any one of claims 1 to 6, wherein the plurality of battery modules (10) capable of monitoring temperature are disposed on the power supply unit (20).
8. The uninterruptible power supply according to claim 7, characterized in that: The power supply unit (20) is equipped with a display (201), the battery management system (4) is electrically connected to the display (201) and sends the temperature information to the display (201), the display (201) is used to display the temperature information.
9. The uninterruptible power supply according to claim 7, characterized in that: The power supply unit (20) is also equipped with an alarm device. The battery management system (4) is electrically connected to the alarm device and is used to send alarm information to the alarm device when the temperature of the module body exceeds a preset value. The alarm device alarms according to the alarm information.