Forklift battery structure for easy fixation

CN224652542UActive Publication Date: 2026-08-18ANHUI XUANBO NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521580070.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-28
Publication Date
2026-08-18
Estimated Expiration
2035-07-28

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种便于固定的叉车电池结构,以解决上述背景技术中提出的现有的便于固定的叉车电池结构,在使用过程中,大多数的叉车电池在进行安装固定时往往通过螺栓进行固定,这种操作需要借助工具且操作繁琐,同时还容易出现螺栓滑丝的情况,影响叉车电池的安装与拆卸的问题

Benefits of technology

[0011]与现有技术相比,本实用新型的有益效果是:该便于固定的叉车电池结构,通过拉环-连接杆-固定块的机械联动,用户仅需拉动拉环即可解锁电池,无需借助扳手等工具,解决传统螺栓固定需旋拧、易滑丝的问题,海绵减震垫吸收叉车行驶中的高频振动,防止电池壳体与固定框硬接触破裂,纯机械传动无易损电子部件,故障率显著低于电动锁止方案,符合人体工程学,操作力仅需克服弹簧弹力,省力且不易疲劳。

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Abstract

The utility model relates to a related technical field of forklift power equipment especially, a kind of forklift battery structure of being convenient for fixed, including battery main body and fixed mechanism, the surface of battery main body is provided with fixed frame, the surface of fixed frame is equipped with heat dissipation hole, the inner wall of fixed frame is adhesively connected with shock pad, the inside of fixed frame is provided with fixed mechanism.The forklift battery structure of being convenient for fixed, by the mechanical linkage of pull ring-connecting rod-fixing block, user only needs to pull pull ring to unlock battery, without the aid of wrench and other tools, solve the problem that traditional bolt needs to be screwed, easy to slip silk, sponge shock pad absorbs high-frequency vibration in forklift driving, prevent battery shell and fixed frame hard contact rupture, pure mechanical transmission has no fragile electronic components, failure rate is significantly lower than electric locking scheme, meet anthropometry, operating force only needs to overcome spring elasticity, save effort and not easy to fatigue.
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Description

Technical Field

[0001] This utility model relates to the technical field of forklift power equipment, and in particular to a forklift battery structure that is easy to fix. Background Technology

[0002] The power unit of a forklift is the core component of the forklift, responsible for providing driving force for driving, lifting, and steering. It mainly includes two categories: internal combustion system and electric system. Electric power system: relies on battery (such as DC series motor) to drive, converting electrical energy into mechanical energy. It has the advantages of being environmentally friendly and having low noise, and is suitable for short-distance indoor handling. The forklift battery is an energy storage device that provides power to the electric forklift. It converts chemical energy into electrical energy to drive the equipment through an electrochemical reaction. Therefore, a forklift battery structure that is easy to fix is ​​particularly needed.

[0003] However, in the existing forklift battery structures that are easy to fix, most forklift batteries are often fixed with bolts during installation. This operation requires tools and is cumbersome. At the same time, bolt stripping is also prone to occur, affecting the installation and removal of forklift batteries. Summary of the Invention

[0004] The purpose of this utility model is to provide a forklift battery structure that is easy to fix, in order to solve the problem mentioned in the background art that the existing forklift battery structures that are easy to fix are often fixed with bolts during use. This operation requires tools and is cumbersome. At the same time, the bolts are prone to stripping, which affects the installation and disassembly of the forklift battery.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a forklift battery structure that is easy to fix, comprising a battery body and a fixing mechanism, wherein a fixing frame is provided on the surface of the battery body, heat dissipation holes are provided on the surface of the fixing frame, a shock-absorbing pad is bonded to the inner wall of the fixing frame, and a fixing mechanism is provided inside the fixing frame; The fixing mechanism includes a movable groove, a fixing block is fitted inside the movable groove, a return spring is fixedly connected to one end of the fixing block, a limit rod is fixedly connected to one end of the fixing block, a connecting rod is fixedly connected to one end of the fixing block, and a pull ring is fixedly connected to the other end of the connecting rod.

[0006] Preferably, the shock-absorbing pad is made of sponge material.

[0007] Preferably, the movable slot is formed on the inner sidewall of the fixed frame.

[0008] Preferably, two sets of reset springs are provided and installed inside the movable groove, with the end of the reset spring away from the fixed block being fixedly connected to the fixed frame.

[0009] Preferably, the limiting rod is provided in two sets, and the limiting rod is a telescopic rod.

[0010] Preferably, one end of the connecting rod passes through the fixed frame and is fixedly connected to the pull ring.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This easy-to-fix forklift battery structure, through the mechanical linkage of pull ring-connecting rod-fixing block, allows the user to unlock the battery simply by pulling the pull ring, without the need for tools such as wrenches. This solves the problems of traditional bolt fixing, which requires tightening and is prone to stripping. The sponge shock-absorbing pad absorbs high-frequency vibrations during forklift operation, preventing the battery casing from breaking due to hard contact with the fixing frame. The pure mechanical transmission has no easily damaged electronic components, resulting in a significantly lower failure rate than electric locking solutions. It is ergonomic, requiring only the force to overcome the spring force, saving effort and reducing fatigue. Attached Figure Description

[0012] Figure 1 This is a side view of the appearance structure of this utility model; Figure 2 This is a schematic diagram of the structure of the fixed frame and the shock-absorbing pad of this utility model. Figure 3 This is a cross-sectional view of the fixing mechanism of this utility model; Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0013] In the diagram: 1. Battery body; 2. Fixing frame; 3. Heat dissipation holes; 4. Shock-absorbing pad; 5. Fixing mechanism; 501. Movable groove; 502. Fixing block; 503. Return spring; 504. Limiting rod; 505. Connecting rod; 506. Pull ring. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figures 1-4This utility model provides a technical solution: a forklift battery structure that is easy to fix, including a battery body 1 and a fixing mechanism 5. A fixing frame 2 is provided on the surface of the battery body 1, and heat dissipation holes 3 are opened on the surface of the fixing frame 2. A shock-absorbing pad 4 is bonded to the inner wall of the fixing frame 2. The fixing mechanism 5 is provided inside the fixing frame 2. The battery body 1, as the core unit of energy storage, achieves physical protection and mechanical positioning through the fixing frame 2. Its surface directly contacts the shock-absorbing pad 4 to buffer vibration and impact. The fixing frame 2 provides a rigid support frame for the battery body 1. The internal fixing mechanism 5 enables quick assembly and disassembly. The shock-absorbing pad 4 is made of sponge material to absorb high-frequency vibration during forklift operation and prevent the battery body 1 from hard contacting the fixing frame 2, which could cause the shell to crack. The fixing mechanism 5 includes a movable groove 501, a fixing block 502 is fitted inside the movable groove 501, a return spring 503 is fixedly connected to one end of the fixing block 502, a limit rod 504 is fixedly connected to one end of the fixing block 502, a connecting rod 505 is fixedly connected to one end of the fixing block 502, and a pull ring 506 is fixedly connected to the other end of the connecting rod 505. Through the arrangement of the movable groove 501, fixing block 502, return spring 503, limit rod 504, connecting rod 505, and pull ring 506, in... During use, when it is necessary to install and fix the battery body 1, the pull ring 506 can be pulled. Since one end of the connecting rod 505 passes through the fixing frame 2 and is connected to the pull ring 506, and the other end is fixedly connected to the fixing block 502, and one end of the fixing block 502 is fitted inside the movable groove 501, pulling the pull ring 506 can drive the fixing block 502 to move into the movable groove 501 through the connecting rod 505. Since the return spring 503 is set inside the movable groove 501 and its two ends are respectively fixed... The frame 2 and the fixed block 502 are fixedly connected. At the same time, the limiting rod 504 is set inside the movable groove 501 and its two ends are fixedly connected to the fixed frame 2 and the fixed block 502 respectively. When the fixed block 502 moves into the movable groove 501, the return spring 503 is compressed and deformed, and the limiting rod 504 retracts. When the fixed block 502 is fully engaged in the movable groove 501, the battery body 1 can be placed inside the fixed frame 2. Then, the force applied to the pull ring 506 is released. At this time, the return spring 503 rebounds and deforms. The rebounding return spring 503 drives the fixed block 502 to return to its original position. At this time, the fixed block 502 can fix the battery body 1 inside the fixed frame 2. When it is necessary to remove the battery body 1, the pull ring 506 can be pulled to make the fixed block 502 fully engaged in the movable groove 501. Thus, the fixed block 502 loses its limiting effect on the battery body 1, so the battery body 1 can be easily removed. The overall battery body 1 disassembly and assembly operation is simple and quick.

[0016] Furthermore, the shock-absorbing pad 4 is made of sponge material. By utilizing its porous elastic structure, the shock-absorbing pad 4 effectively absorbs the vibration energy generated during forklift travel or operation, preventing direct transmission of vibration to the battery body 1. This isolation reduces the risk of electrode plate damage and prevents electrolyte leakage, thereby extending battery life. The shock-absorbing pad 4, adhered to the inner wall of the fixing frame 2, forms a flexible wrapping layer. When the battery is subjected to external impacts (such as road bumps or cargo collisions), the sponge material disperses the impact force through deformation, reducing mechanical wear on the battery casing. Combined with the limiting function of the fixing mechanism 5, a dual protection mechanism of "rigid fixing + flexible protection" is formed. The shock-absorbing pad 4 fills the gap between the battery body 1 and the fixing frame 2, eliminating assembly gaps. Its compression and rebound characteristics ensure a tight fit of the battery within the fixing frame 2, preventing loosening due to micro-displacement during operation and ensuring reliable electrical connections.

[0017] Furthermore, the movable groove 501 is formed on the inner side wall of the fixed frame 2. Through the setting of the movable groove 501, the fixed block 502 is accommodated and guided to move during use. The movable groove 501 serves as a sliding track for the fixed block 502, constraining the fixed block 502 to move horizontally only in a specific direction, avoiding deviation or tilting, and ensuring the accuracy of the clamping action. A return spring 503 is installed inside the movable groove 501, providing a stable support point for the return spring 503, so that the return spring 503 can effectively drive the fixed block 502 to move towards the battery body 1, realizing the automatic locking function.

[0018] Furthermore, two sets of return springs 503 are provided and installed inside the movable groove 501. The end of the return spring 503 away from the fixed block 502 is fixedly connected to the fixed frame 2. Through the setting of the return spring 503, during use, the return spring 503 drives the fixed block 502 to continuously press upward towards the battery body 1 through the elastic force generated in the pre-compression state, thereby realizing the automatic fixation of the battery body 1. When disassembly is required, the connecting rod 505 is pulled by the pull ring 506 to overcome the spring force and unlock. After being released, the return spring 503 automatically returns to its initial position.

[0019] Furthermore, two sets of limiting rods 504 are provided. The limiting rods 504 are telescopic rods. Through the setting of the limiting rods 504, during use, the limiting rods 504 act as telescopic rods, rigidly connecting the fixed block 502 and the inner wall of the movable groove 501, constraining the fixed block 502 to move only in a straight line in the horizontal direction, preventing it from shifting or rotating during vibration or operation. The stroke range of the limiting rods 504 strictly limits the maximum displacement of the fixed block 502. When the pull ring 506 is released, the limiting rods 504 extend to their limit length to prevent the fixed block 502 from disengaging from the movable groove 501, thus avoiding disintegration of the mechanism.

[0020] Furthermore, one end of the connecting rod 505 passes through the fixed frame 2 and is fixedly connected to the pull ring 506. The connecting rod 505, as a rigid transmission component, directly transmits the manual pulling force of the external pull ring 506 to the fixed block 502, driving the fixed block 502 to overcome the elastic force of the reset spring 503 and move horizontally in the movable groove 501, thereby realizing the rapid unlocking of the battery.

[0021] Working Principle: The battery body 1 serves as the core energy storage unit. It is physically protected and mechanically positioned via the fixed frame 2. Its surface directly contacts the shock-absorbing pad 4 to buffer vibration and impact. The fixed frame 2 provides a rigid support frame for the battery body 1, and integrates a fixing mechanism 5 for quick assembly and disassembly. The shock-absorbing pad 4 uses sponge material to absorb high-frequency vibrations during forklift operation, preventing the battery body 1 from breaking due to hard contact with the fixed frame 2. When the battery body 1 needs to be installed and fixed, the pull ring 506 can be pulled. Since one end of the connecting rod 505 passes through the fixed frame 2 and connects to the pull ring 506, and the other end is fixedly connected to the fixing block 502, and one end of the fixing block 502 is embedded inside the movable groove 501, pulling the pull ring 506 can move the fixing block 502 into the movable groove 501 via the connecting rod 505. The return spring 503 is located inside the movable groove 501 and its two ends are fixedly connected to the fixed frame 2 and the fixing block 502 respectively, while also providing a limit. The rod 504 is located inside the movable groove 501 and its two ends are fixedly connected to the fixed frame 2 and the fixed block 502, respectively. When the fixed block 502 moves into the movable groove 501, the return spring 503 is compressed and deformed, and the limiting rod 504 retracts. When the fixed block 502 is fully engaged inside the movable groove 501, the battery body 1 can be placed inside the fixed frame 2. Then, the force applied to the pull ring 506 is released, and the return spring 503 rebounds and deforms. The rebounding return spring 503 drives the fixed block 502 back to its original position. At this time, the fixed block 502 can fix the battery body 1 inside the fixed frame 2. When it is necessary to remove the battery body 1, the pull ring 506 can be pulled to make the fixed block 502 fully engaged inside the movable groove 501. Thus, the fixed block 502 loses its limiting effect on the battery body 1, and the battery body 1 can be easily removed. The overall battery body 1 disassembly and assembly operation is simple and quick.

[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A forklift battery structure that is easy to fix, comprising a battery body (1) and a fixing mechanism (5), characterized in that: The surface of the battery body (1) is provided with a fixing frame (2), the surface of the fixing frame (2) is provided with heat dissipation holes (3), the inner wall of the fixing frame (2) is bonded with a shock-absorbing pad (4), and the inside of the fixing frame (2) is provided with a fixing mechanism (5). The fixing mechanism (5) includes a movable groove (501), a fixing block (502) is fitted inside the movable groove (501), a return spring (503) is fixedly connected to one end of the fixing block (502), a limit rod (504) is fixedly connected to one end of the fixing block (502), a connecting rod (505) is fixedly connected to one end of the fixing block (502), and a pull ring (506) is fixedly connected to the other end of the connecting rod (505).

2. The forklift battery structure for easy fixing according to claim 1, characterized in that: The shock-absorbing pad (4) is made of sponge material.

3. The forklift battery structure for easy fixing according to claim 1, characterized in that: The movable slot (501) is opened on the inner side wall of the fixed frame (2).

4. The forklift battery structure for easy fixing according to claim 1, characterized in that: Two sets of reset springs (503) are provided and installed inside the movable groove (501). The end of the reset spring (503) away from the fixed block (502) is fixedly connected to the fixed frame (2).

5. The forklift battery structure for easy fixing according to claim 1, characterized in that: Two sets of the limiting rod (504) are provided, and the limiting rod (504) is a telescopic rod.

6. The forklift battery structure for easy fixing according to claim 1, characterized in that: One end of the connecting rod (505) passes through the fixed frame (2) and is fixedly connected to the pull ring (506).