A battery mounting structure for an ultra-high pressure water machine
Patent Information
- Application Number
- CN202522061469.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-24
AI Technical Summary
现有的超高压水机设备中,蓄电池直接固定在一个密闭的电池箱内,电池箱保护蓄电池;但是,蓄电池亏电需要搭电时,电池箱的整体拆卸即为不变,不利于蓄电池的搭电操作
[0016] When the battery is low on power, the load-bearing cover can be detached from the top of the battery box due to its removable nature, allowing the battery charging terminal to be exposed directly from the charging port for easy jump-starting. In particular, the load-bearing cover in this application, besides serving as a door to open and close the charging port, also has load-bearing capacity, allowing users to step on it, especially facilitating maintenance personnel and thus simplifying equipment maintenance for the ultra-high pressure water jet.
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Figure CN224652584U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ultra-high pressure water turbine equipment technology, and in particular to a battery installation structure for ultra-high pressure water turbine equipment. Background Technology
[0002] Ultra-high pressure water jets typically provide high-pressure water and are primarily used for cleaning surface dirt, rust, and coatings. They are widely used in ship cleaning, construction cleaning, food processing equipment and pipeline cleaning, and automotive parts cleaning. For example, in the shipbuilding industry, ultra-high pressure water jets are used during shipbuilding and repair to remove rust from the hull, regularly clean adhering marine organisms and old paint, etc., to ensure safe operation and improve the ship's navigation efficiency and service life.
[0003] Currently, ultra-high pressure water pump equipment mainly includes an engine unit, a high-pressure pump driven by the engine unit, a water tank connected to the high-pressure pump, and a high-pressure water pipe connected to the high-pressure pump. The high-pressure pump pressurizes the water to the required ultra-high pressure, which is then output through the high-pressure water pipe. In addition, the ultra-high pressure water pump equipment is also equipped with a battery connected to the engine unit, supplying power to the engine unit when it starts. In existing ultra-high pressure water pump equipment, the battery is directly fixed in a sealed battery box, which protects the battery; however, when the battery is low and jump-starting is required, the entire battery box must be disassembled, which is inconvenient for jump-starting the battery. Utility Model Content
[0004] In view of the shortcomings of the prior art described above, the technical problem to be solved by this utility model is to provide a battery installation structure for ultra-high pressure water pump equipment, which facilitates jump-starting operation when the battery is depleted.
[0005] To achieve the above objectives, this utility model provides a battery installation structure for an ultra-high pressure water turbine, including a battery for connecting to the engine unit of the ultra-high pressure water turbine, a battery box disposed around the battery, and a load-bearing cover. The top of the battery box is provided with a charging port, and the charging piles of the battery are distributed directly below the charging port. The load-bearing cover is detachably installed on the top of the battery box and can cover the charging port.
[0006] Furthermore, the load-bearing cover is detachably connected to the battery box body by several screws.
[0007] Furthermore, a sealing assembly is provided between the load-bearing cover and the battery box; the sealing assembly includes a ring of box flange extending upward from the top of the battery box, a sealing strip fixed to the top of the box flange, and a ring of cover flange extending downward from the outer periphery of the load-bearing cover, the inner periphery of the box flange being the charging port.
[0008] When the load-bearing cover is fixed to the top of the battery box, the load-bearing cover covers the flange of the box, the flange of the cover is distributed on the outer periphery of the flange of the box, and the sealing strip is squeezed between the load-bearing cover and the flange of the box.
[0009] Furthermore, the load-bearing cover plate also includes a cover plate connecting part, which extends horizontally outward integrally from the outer end of the cover plate flange, and the cover plate connecting part is detachably connected to the battery box body by several screws.
[0010] Furthermore, the battery housing also serves as a mounting base for functional components, which is used to fix other functional components in the ultra-high pressure water jet equipment besides the battery.
[0011] Furthermore, the battery and battery box are arranged on the side of the engine group and high-pressure pump in the ultra-high pressure water turbine equipment. A maintenance passage is formed between the engine group, the high-pressure pump and the functional components fixed on the functional component mounting base. The load-bearing cover plate is distributed at the bottom of the maintenance passage.
[0012] Furthermore, the battery box is fixed in a recessed manner in the outer frame base of the ultra-high pressure water jet equipment. The outer frame base has a recessed installation area. The battery box is fixed to the outer frame base by several screws, and the lower part of the battery box is located in the recessed installation area.
[0013] Furthermore, the battery box can be horizontally pulled out and installed in the outer frame base of the ultra-high pressure water generator. The outer edge of the outer frame base is provided with a pull-out opening that allows the battery box to pass through. The bottom of the battery box is slidably installed on the outer frame base via a guide rail assembly.
[0014] Furthermore, the bottom plate of the battery box has several heat dissipation holes.
[0015] As described above, the battery mounting structure for ultra-high pressure water turbine equipment disclosed in this utility model has the following beneficial effects:
[0016] When the battery is low on power, the load-bearing cover can be detached from the top of the battery box due to its removable nature, allowing the battery charging terminal to be exposed directly from the charging port for easy jump-starting. In particular, the load-bearing cover in this application, besides serving as a door to open and close the charging port, also has load-bearing capacity, allowing users to step on it, especially facilitating maintenance personnel and thus simplifying equipment maintenance for the ultra-high pressure water jet. Attached Figure Description
[0017] Figure 1 and Figure 2 These are schematic diagrams of the ultra-high pressure water pump equipment of this utility model from different perspectives.
[0018] Figure 3 and Figure 4 These are schematic diagrams of the internal structure of the ultra-high pressure water pump equipment of this utility model from different perspectives.
[0019] Figure 5 and Figure 6 These are schematic diagrams of the battery mounting structure of this utility model from different perspectives.
[0020] Figure 7 This is a schematic diagram of the battery installation structure of this utility model after the load-bearing cover plate has been removed.
[0021] Figure 8 This is a schematic diagram of the load-bearing cover plate in this utility model.
[0022] Component designation explanation
[0023] 10. Fixed outer frame
[0024] 11 Outer frame base
[0025] 12. Sinking Installation Area
[0026] 20 Engine Sets
[0027] 30 High-pressure pump
[0028] 40 water tanks
[0029] 50 storage battery
[0030] 51 charging stations
[0031] 60 Battery housing
[0032] 61 Charging Port
[0033] 62. Housing flange
[0034] 63 ventilation holes
[0035] 70 Load-bearing cover plate
[0036] 71 Cover flange
[0037] 72 Cover plate connection part
[0038] 80 Urea Tanks
[0039] 90 fuel tank Detailed Implementation
[0040] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.
[0041] It should be understood that the structures, proportions, sizes, etc., depicted in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and to facilitate understanding. They are not intended to limit the scope of this invention and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, provided they do not affect the effectiveness or purpose of this invention, should still fall within the scope of the technical content disclosed herein. Furthermore, terms such as "upper," "lower," "left," "right," and "middle" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.
[0042] It should also be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or may be connected to an intermediary component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to the other component through an intermediary component.
[0043] Furthermore, the use of terms such as "first" and "second" in this application is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed in this application.
[0044] This utility model relates to an ultra-high pressure water generator for providing ultra-high pressure water, specifically to a battery mounting structure for the ultra-high pressure water generator.
[0045] like Figures 1 to 4 As shown, the ultra-high pressure water jet equipment includes a fixed outer frame 10 with a box-like structure, and an engine unit 20, a high-pressure pump 30, a water tank 40, a battery 50, and a fuel tank 90, all fixedly installed within the fixed outer frame 10. The battery 50 is connected to the engine unit 20 and supplies power to the engine unit 20 during startup. The fuel tank 90 is connected to the engine unit 20 and supplies fuel to the engine unit 20; the fuel can be diesel. The engine unit 20 is connected to the high-pressure pump 30, and the water tank 40 is connected to the high-pressure pump 30. The engine unit 20 drives the high-pressure pump 30 to pressurize the water into ultra-high pressure water before outputting it. Based on this, the ultra-high pressure water jet equipment involved in this application can be used for ship exterior cleaning and rust removal operations.
[0046] like Figures 5 to 7 As shown, the battery installation structure of this utility model includes a battery 50, a battery box 60 surrounding the battery 50, and a load-bearing cover 70. The battery box 60 is a box-type structure, with a charging port 61 on the top. The charging piles 51 of the battery 50 are located directly below the charging port 61. The load-bearing cover 70 is detachably installed on the top of the battery box 60 and covers the charging port 61. Under normal operating conditions, such as... Figure 5 As shown, the load-bearing cover 70 is always installed on top of the battery box 60 and always covers the charging port 61. When the charging port 61 is closed, the charging pile 51 of the battery 50 is covered by the load-bearing cover 70. The battery box 60 and the load-bearing cover 70 completely cover the battery 50, effectively protecting the battery 50. In rare cases, the battery 50 may be depleted and unable to work normally. In this case, the load-bearing cover 70 can be removed from the top of the battery box 60, and the charging port 61 can be opened. Figure 7 As shown, the charging pile 51 of the battery 50 is directly exposed from the charging port 61, making it convenient for the battery 50 to be connected. In particular, the load-bearing cover 70 in this application, in addition to serving as a means of opening and closing the charging port 61, also has load-bearing characteristics, allowing users to step on it, especially convenient for maintenance personnel to step on it, and also serving as a maintenance load-bearing plate (or maintenance pedal), thereby facilitating the equipment maintenance of the ultra-high pressure water pump equipment, and relatively saving space, as there is no need to install an additional maintenance load-bearing plate.
[0047] Furthermore, the detachable connection structure between the load-bearing cover 70 and the battery box 60 is as follows: the load-bearing cover 70 is detachably connected to the battery box 60 by several screws, and the entire load-bearing cover 70 can be detached from the top of the battery box 60. Alternatively, the load-bearing cover 70 is detachably connected to the battery box 60 by several screws, and the load-bearing cover 70 is also hinged to the battery box 60, in which case the load-bearing cover 70 opens by rotation, preventing accidental loss during battery jump-starting of the battery 50.
[0048] Furthermore, a sealing assembly is provided between the load-bearing cover 70 and the battery box 60; the sealing assembly includes a ring of box flange 62 extending upward from the top of the battery box 60, a sealing strip fixed to the top of the box flange 62, and a ring of cover flange 71 extending downward from the outer periphery of the load-bearing cover 70, the inner periphery of the box flange 62 being the charging port 61; when the load-bearing cover 70 is fixed to the top of the battery box 60, the load-bearing cover 70 covers the box flange 62, the cover flange 71 is distributed on the outer periphery of the box flange 62, and the sealing strip is squeezed between the load-bearing cover 70 and the box flange 62, thereby improving the sealing performance between the load-bearing cover 70 and the battery box 60. In addition, as... Figure 6 As shown, the bottom plate of the battery box 60 has several heat dissipation holes 63, which helps to dissipate the heat of the battery 50.
[0049] Preferably, such as Figure 5 and Figure 8 As shown, the load-bearing cover 70 also includes a cover connecting part 72, which extends horizontally outward integrally from the outer end of the cover flange 71. The cover connecting part 72 is detachably connected to the battery box 60 by several screws. In this way, while ensuring the sealing between the load-bearing cover 70 and the battery box 60, it is also convenient to fix the load-bearing cover 70 on the top of the battery box 60.
[0050] Furthermore, the battery housing 60 also serves as a mounting base for functional components, which is used to fix other functional components in the ultra-high pressure water jet equipment besides the battery 50. In this embodiment, the mounting base is used to fix the urea tank 80, improving the versatility of the battery housing 60 and making the internal layout of the ultra-high pressure water jet equipment more compact and space-saving. The urea tank 80 stores urea and is connected to the engine unit 20 for exhaust gas treatment of the engine unit 20. Of course, in other embodiments, the mounting base is used to fix functional components such as radiators and sensors.
[0051] Preferably, along the radial direction of the engine unit 20 in the ultra-high pressure water turbine equipment, the battery 50 and battery box 60 are arranged on the sides of the engine unit 20 and high-pressure pump 30, with the engine unit 20 and high-pressure pump 30 arranged side-by-side along the axial direction of the engine unit 20. Thus, a maintenance passage is formed between the engine unit 20, the high-pressure pump 30, and the functional component (i.e., urea tank 80) fixed on the functional component mounting base, with a load-bearing cover 70 distributed at the bottom of the maintenance passage. This provides support for maintenance personnel through the load-bearing cover 70, facilitating maintenance of the engine unit 20 and high-pressure pump 30, while also creating a compact and space-saving layout.
[0052] Furthermore, such as Figures 1 to 4 As shown, the bottom of the fixed outer frame 10 is the outer frame base 11; the battery box 60 is recessed and fixed in the outer frame base 11 of the ultra-high pressure water jet equipment, or the battery box 60 can be horizontally pulled out and installed in the outer frame base 11 of the ultra-high pressure water jet equipment. When the battery box 60 adopts a recessed fixing structure, as... Figure 5 and Figure 7 As shown, the outer frame base 11 has a recessed mounting area 12. The battery box 60 is fixed to the outer frame base 11 by several screws. The lower part of the battery box 60 is located in the recessed mounting area 12, saving installation space. When the battery box 60 adopts a pull-out fixing structure, the outer edge of the outer frame base 11 has a pull-out opening that allows the battery box 60 to pass through. The bottom of the battery box 60 is slidably mounted on the outer frame base 11 via a guide rail assembly, making it more convenient to jump-start the battery 50.
[0053] In summary, this utility model effectively overcomes the various shortcomings of the prior art and has high industrial application value.
[0054] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A battery mounting structure for an ultra-high pressure water turbine, comprising a battery (50) for connection to an engine unit (20) of the ultra-high pressure water turbine, and a battery housing (60) disposed around the battery (50), characterized in that: It also includes a load-bearing cover plate (70), and the top of the battery box (60) is provided with a charging port (61). The charging piles (51) of the battery (50) are distributed directly below the charging port (61). The load-bearing cover plate (70) is detachably installed on the top of the battery box (60) and can cover the charging port (61).
2. The battery mounting structure for ultra-high pressure water turbine equipment according to claim 1, characterized in that: The load-bearing cover (70) is detachably connected to the battery box (60) by several screws.
3. The battery mounting structure for ultra-high pressure water turbine equipment according to claim 1, characterized in that: A sealing assembly is provided between the load-bearing cover plate (70) and the battery box (60); the sealing assembly includes a box flange (62) extending upward from the top of the battery box (60), a sealing strip fixed to the top of the box flange (62), and a cover flange (71) extending downward from the outer periphery of the load-bearing cover plate (70), the inner periphery of the box flange (62) being the charging port (61); When the load-bearing cover plate (70) is fixed on the top of the battery box (60), the load-bearing cover plate (70) covers the box flange (62), the cover plate flange (71) is distributed on the outer periphery of the box flange (62), and the sealing strip is squeezed between the load-bearing cover plate (70) and the box flange (62).
4. The battery mounting structure for ultra-high pressure water turbine equipment according to claim 3, characterized in that: The load-bearing cover plate (70) also includes a cover plate connecting part (72), which extends horizontally outward integrally from the outer end of the cover plate flange (71), and the cover plate connecting part (72) is detachably connected to the battery box (60) by several screws.
5. The battery mounting structure for ultra-high pressure water turbine equipment according to claim 1, characterized in that: The battery housing (60) also serves as a mounting base for functional components, which is used to fix other functional components in the ultra-high pressure water jet equipment besides the battery (50).
6. The battery mounting structure for ultra-high pressure water turbine equipment according to claim 5, characterized in that: The battery (50) and battery box (60) are arranged on the side of the engine group (20) and high pressure pump (30) in the ultra-high pressure water turbine equipment. A maintenance channel is formed between the engine group (20), the high pressure pump (30) and the functional component fixed on the functional component mounting seat. The load-bearing cover plate (70) is distributed at the bottom of the maintenance channel.
7. The battery mounting structure for ultra-high pressure water turbine equipment according to claim 1 or 5, characterized in that: The battery box (60) is fixed in the outer frame base (11) of the ultra-high pressure water generator. The outer frame base (11) is provided with a recessed installation area (12). The battery box (60) is fixed to the outer frame base (11) by several screws. The lower part of the battery box (60) is located in the recessed installation area (12).
8. The battery mounting structure for ultra-high pressure water turbine equipment according to claim 1 or 5, characterized in that: The battery box (60) can be horizontally pulled out and installed in the outer frame base (11) of the ultra-high pressure water generator. The outer edge of the outer frame base (11) is provided with a pull-out port that allows the battery box (60) to pass through. The bottom of the battery box (60) is slidably installed on the outer frame base (11) through a guide rail assembly.
9. The battery mounting structure for ultra-high pressure water turbine equipment according to claim 1, characterized in that: The bottom plate of the battery box (60) has several heat dissipation holes (63).