A conductive connector with epoxy
Patent Information
- Application Number
- CN202521215351.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-06-13
AI Technical Summary
上述方案中解决了导电连接件的绝缘部包封的操作,但是上述方案对导电连接件的绝缘部包封操作后,当导电连接件对机床上的电机设备使用时,绝缘部相连接的材料无法稳固固定,是因导电连接件会因机床使用时所产生的震动或外部力量原因,导致绝缘部包封的材料出现脱离现象,因此需要提出一种新的方案来解决这个问题
[0014]本实用新型进一步设置为:所述上端连接件和下端连接件的宽度为0.3mm,所述上端连接件和下端连接件表面设置有环氧树脂材料。
Smart Images

Figure CN224652771U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrical connector technology, and more specifically, to a conductive connector with epoxy resin. Background Technology
[0002] In electrical equipment and circuits, conductive connectors play a crucial role. They connect different conductive components, such as wires, cables, electrodes, and electronic components, to form a complete conductive path, ensuring that current can be smoothly transmitted between various components, thereby enabling the entire electrical system to function properly. Chinese Patent Publication No. CN114243417B discloses a conductive connector encapsulation device and encapsulation process. Its key technical features include: a control box, a frame, a clamping and positioning device, an encapsulation positioning device, a first encapsulation device, and a second encapsulation device; the clamping and positioning device is mounted on the frame and is used to clamp and transfer the conductive connector; the encapsulation positioning device is mounted on the frame and located below the clamping and positioning device; the first and second encapsulation devices are respectively mounted on the encapsulation positioning device, and the encapsulation positioning device is used to move and position the first and second encapsulation devices; the first encapsulation device is used to encapsulate one side of the conductive connector; the second encapsulation device is used to encapsulate the opposite side of the already encapsulated surface. The advantage is that when encapsulating the middle insulating part of the conductive connector, it is not necessary to cover and protect the conductive parts at both ends of the conductive connector with tape or clamps, thus achieving automated encapsulation directly. The above solution addresses the encapsulation of the insulating portion of the conductive connector. However, after encapsulating the insulating portion of the conductive connector, the material connecting the insulating portion cannot be securely fixed when the conductive connector is used with the motor equipment on the machine tool. This is because the material encapsulating the insulating portion of the conductive connector may detach due to vibrations or external forces generated during machine tool use. Therefore, a new solution is needed to solve this problem. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a conductive connector with epoxy resin.
[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a conductive connector with epoxy resin, including an upper connector and a lower connector, the upper connector and the lower connector forming a Z-shaped conductive connector, the upper connector and the lower connector being arranged in a stepped manner, and cross plates being provided on both the front and back surfaces of the upper connector and the lower connector.
[0005] By adopting the above technical solution, the stepped arrangement of the upper and lower connectors is to achieve the conductive effect of the insulating part of the conductive connector (that is, the area covered by epoxy resin material). This is because when current passes through the conductive connector, the stepped conductive connector is less likely to generate local heat. It also improves the friction of the Z-shaped conductive connector formed by the epoxy resin material and the upper and lower connectors. Secondly, the cross plates provided on the upper and lower connectors are for coating and covering the grooves of the cross plates with epoxy resin material. This increases the friction between the coated epoxy resin and the Z-shaped conductive connector formed by the upper and lower connectors and improves the strength of the connection between the epoxy resin and the conductive connector.
[0006] The present invention is further configured such that: limit blocks are provided on the left and right sides of the upper connector, and a limit plate is provided on the surface of the lower connector.
[0007] By adopting the above technical solution, the upper limit block of the upper connector and the upper limit plate of the lower connector are provided to provide the coating range of epoxy resin material in the upper connector and the lower connector to form a Z-shaped conductive connector.
[0008] The present invention is further configured such that: a fixing hole and a straight hole are provided on the upper connector, and the fixing hole and the straight hole are integrally formed.
[0009] By adopting the above technical solution, the structure of the fixed hole and the straight hole is designed to facilitate the connection of the Z-shaped conductive connector formed by the upper connector and the lower connector to external electrical equipment. The straight hole is designed to limit the rotation of the bolt when it is connected in the fixed hole, thereby further stabilizing the connection effect of the fixed hole.
[0010] The present invention is further configured such that the left and right sides of the upper connector are provided with inclined sides.
[0011] By adopting the above technical solution, the beveled part serves two purposes: firstly, it provides guidance, enabling workers to quickly find the front and back sides and achieve rapid positioning and installation; secondly, it improves conductivity or ensures uniform conductivity, avoiding uneven current distribution due to poor local contact.
[0012] The present invention is further configured such that the surface of the cross plate is uneven.
[0013] By adopting the above technical solution, the unevenness of the cross plate is designed to provide a more stable friction force when the epoxy resin material comes into contact with and solidifies with the cross plate, thereby reducing the detachment of the epoxy resin material from the Z-shaped conductive connector formed by the upper and lower connectors.
[0014] The present invention is further configured such that: the width of the upper connector and the lower connector is 0.3mm, and the surfaces of the upper connector and the lower connector are provided with epoxy resin material.
[0015] In summary, this utility model has the following beneficial effects: by setting up the cross plate, when coating epoxy resin material, part of the epoxy resin material will be coated in the groove of the cross plate and covered, thereby increasing the friction between the coated epoxy resin and the formed Z-shaped conductive connector, thereby reducing the phenomenon of epoxy resin material detachment from the Z-shaped conductive connector during long-term use, and thus improving the insulation effect of the Z-shaped conductive connector. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial schematic diagram of the cross plate structure of this utility model; Figure 3 This is a side plan view of the overall structure of this utility model; Figure 4 This is a schematic diagram illustrating the epoxy resin material of this utility model.
[0017] In the diagram: 1. Upper connector; 2. Lower connector; 3. Limiting block; 4. Beveled edge; 5. Fixing hole; 6. Straight hole; 7. Limiting plate; 8. Cross plate. Detailed Implementation
[0018] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0019] Please refer to the embodiments of this utility model. Figures 1 to 4 A conductive connector with epoxy resin includes an upper connector 1 and a lower connector 2, which form a Z-shaped conductive connector. The upper connector 1 and the lower connector 2 are stepped, and cross plates 8 are provided on both the front and back surfaces of the upper connector 1 and the lower connector 2. In this embodiment, cross plates 8 are provided on both the front and back surfaces of the upper connector 1 and the lower connector 2, that is, four sets of cross plates 8 are provided to increase the friction between the epoxy resin and the upper connector 1 and the lower connector 2. The upper connector 1 and the lower connector 2 are stepped, but the width of the upper connector 1 and the lower connector 2 remains unchanged. The Z-shaped conductive connector formed by the upper connector 1 and the lower connector 2 is similar to a Z-shape. Figure 4 The extent of epoxy resin coating can be identified.
[0020] The following detailed structure restricts the coating area of epoxy resin materials; please refer to [reference needed]. Figure 1 and Figure 4 Limiting blocks 3 are provided on the left and right sides of the upper connector 1, and limiting plates 7 are provided on the surface of the lower connector 2. In this embodiment, the limiting blocks 3 are longer than the length of the upper connector 1, and the limiting plates 7 are higher than the height of the lower connector 2. This arrangement serves two purposes: firstly, it prevents the epoxy resin material from passing over the limiting blocks 3 and limits the coating range of the epoxy resin material; secondly, the limiting plates 7 can enhance the strength of the bent part of the lower connector 2.
[0021] The following discloses the structure of the upper connector 1 and the lower connector 2 forming a Z-shaped conductive connector for fixing to an external device. Please refer to the following: Figure 1 and Figure 4 The upper connector 1 has a fixing hole 5 and a straight hole 6. The fixing hole 5 and the straight hole 6 are integrally set. In this embodiment, the fixing hole 5 and the straight hole 6 are set to facilitate the staff to make a stable connection with the external equipment through the pin or bolt.
[0022] The following conductive connectors are disclosed to improve conductivity; please refer to them. Figure 1 and Figure 4 The upper connector 1 has beveled edges 4 on its left and right sides. In this embodiment, the beveled edge 4 is set at an angle of 30 degrees. On the one hand, it guides the workers to distinguish the front and back and quickly install the conductive connector. On the other hand, it improves the uniformity of conductivity of the conductive connector.
[0023] The texture of the cross plate 8 is disclosed below. The surface of the cross plate 8 is uneven. In this embodiment, the uneven texture provides a more stable frictional force between the epoxy resin and the Z-shaped conductive connector.
[0024] The following discloses the width settings of the upper connector 1 and the lower connector 2. The width of the upper connector 1 and the lower connector 2 is 0.3mm. The surfaces of the upper connector 1 and the lower connector 2 are coated with epoxy resin material. In this embodiment, the setting of the width of the upper connector 1 and the lower connector 2 as 0.3mm can ensure sufficient conductive path, so that the current can pass smoothly, reduce resistance and energy loss, and while meeting the electrical performance requirements, avoid material waste and cost increase caused by excessive thickness.
[0025] Working principle: First, the upper connector 1 and the lower connector 2 are combined to form a Z-shaped conductive connector. Before applying epoxy resin material, the cross plate 8 is installed on the front and back of the upper connector 1 and the lower connector 2. Then, epoxy resin material is applied to the surface of the Z-shaped conductive connector. The upper limit block 3 of the upper connector 1 and the upper limit plate 7 of the lower connector 2 are set to provide the range for epoxy resin material application. The cross plate 8 is set so that when epoxy resin material is applied, part of the epoxy resin material will be applied into the groove of the cross plate 8 and covered, which increases the friction between the applied epoxy resin and the formed Z-shaped conductive connector, thereby reducing the phenomenon of epoxy resin material detachment from the Z-shaped conductive connector during long-term use, and thus improving the insulation effect of the Z-shaped conductive connector.
[0026] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A conductive connector with epoxy resin, comprising an upper connector (1) and a lower connector (2), characterized in that: The upper connector (1) and the lower connector (2) form a Z-shaped conductive connector. The upper connector (1) and the lower connector (2) are stepped. Cross plates (8) are provided on both the front and back of the upper connector (1) and the lower connector (2). The surface of the cross plates (8) is uneven. Epoxy resin material is provided on the surface of the upper connector (1) and the lower connector (2).
2. The conductive connector with epoxy resin according to claim 1, characterized in that: Limiting blocks (3) are provided on the left and right sides of the upper connector (1), and a limiting plate (7) is provided on the surface of the lower connector (2).
3. A conductive connector with epoxy resin according to claim 1, characterized in that: The upper connector (1) is provided with a fixing hole (5) and a straight hole (6), and the fixing hole (5) and the straight hole (6) are integrally formed.
4. A conductive connector with epoxy resin according to claim 1, characterized in that: The upper connector (1) has beveled sides (4) on its left and right sides.
5. A conductive connector with epoxy resin according to claim 1, characterized in that: The width of the upper connector (1) and the lower connector (2) is 0.3 mm.
Citation Information
Patent Citations
A conductive connector encapsulation device and encapsulation process
CN114243417B