Lightweight assembly frame mounting structure and lightweight photovoltaic tile assembly system

Abstract

The utility model discloses a kind of light component frame mounting structure and light photovoltaic tile component system, it is related to photovoltaic power generation technical field, comprising: frame, four frames are used to be mounted in light component four around edge, frame includes frame body, the first side top end of frame body is equipped with baffle, baffle and the top end of frame body form abutting portion, abutting portion and the side edge of light component mutually abut and bond, and the second side of frame body is equipped with connecting plate;Reinforcing rib, at least one reinforcing rib is located between opposite two frames, the end of reinforcing rib is inserted with connecting plate, and the top end height of reinforcing rib and the top end height of frame body are approximately same or same, to bond the bottom end of light component.The application effectively solves the problem that light component is fragile, soft and deformed during transportation, installation and long-term use without protection, causing hot spot.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic power generation technology, and more specifically, to a lightweight component frame mounting structure and a lightweight photovoltaic tile component system. Background Technology

[0002] In the field of photovoltaic power generation technology, lightweight modules generally refer to solar panels made of lightweight materials and special processes, such as lightweight photovoltaic tile modules. These are mostly single-glass structures, offering advantages such as being lighter, thinner, and more flexible. However, while this structure is lightweight and easy to install, it has the following drawbacks: First, due to its thinness and framelessness, it is prone to microcracks during transportation and installation, thus affecting power generation. Second, due to its relatively soft structure, it will deform after prolonged use on rooftops. This deformation can lead to water and dust accumulation, resulting in hot spots, affecting power generation, and in severe cases, excessively high local temperatures may even cause a fire.

[0003] Therefore, how to solve the problems of lightweight components being fragile due to lack of protection on all four sides and components being soft and easily deformed, causing hot spots, is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0004] In view of this, the purpose of this utility model is to provide a lightweight component frame mounting structure, which effectively solves the problems of lightweight components being fragile due to lack of protection on all four sides and components being soft and easily deformed, causing hot spots.

[0005] Another objective of this invention is to provide a lightweight photovoltaic tile module system including the aforementioned lightweight component frame mounting structure.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A lightweight component frame mounting structure, comprising:

[0008] The frame includes four frames for installation on the four sides of the lightweight component. Each frame includes a frame body. A baffle is provided at the top of the first side of the frame body. The baffle and the top of the frame body form an abutment portion. The abutment portion abuts against and is bonded to one side edge of the lightweight component. A connecting plate is provided on the second side of the frame body.

[0009] A reinforcing rib, at least one of the reinforcing ribs being located between two opposing frame members, the end of the reinforcing rib being inserted into the connecting plate, and the top height of the reinforcing rib being approximately the same as or identical to the top height of the frame, to adhere to the bottom end of the lightweight component.

[0010] Preferably, the top of the frame is recessed to provide a first overflow groove, and / or the top of the reinforcing rib is recessed to provide a second overflow groove.

[0011] Preferably, the frame includes a base plate, two upright plates, a first top plate, and a second top plate. The two upright plates are symmetrically arranged on the base plate. The first upright plate is connected to the first top plate with its back to the second upright plate. The first top plate and the first side of the base plate are located on the same vertical plane. The second top plate is located between the two upright plates and is spaced apart from their top ends.

[0012] Preferably, the connecting plate has two slots spaced apart along its length, and the portion of the connecting plate between the two slots forms a plug-in part;

[0013] The cross-section of the reinforcing rib is U-shaped, and a support portion is provided between the inner walls of the two sides of the reinforcing rib. The support portion, the two side walls of the reinforcing rib and its top end form a slot that is compatible with the insertion portion.

[0014] Preferably, it further includes a clamp, the clamp comprising:

[0015] The base has an opening at its bottom end and a cavity inside for inserting the protrusions of the metal tile through the opening.

[0016] A fastening structure is provided through the first side wall of the base, and the fastening structure is movable in a direction close to or away from the second side wall of the base, which can press the protrusion against the second side wall of the base or release the protrusion.

[0017] A pressure member is attached to the top of the base by a first fastening bolt, and one side of the pressure member is pressed against the bottom edge of the first side of the frame.

[0018] Preferably, the fastening structure includes a fastening spring and a second fastening bolt. The top end of the fastening spring is located on the inner wall of the top end of the base, and a limiting space is left between the fastening spring and the second side wall of the base for placing the protrusion. The second fastening bolt passes through the first side wall of the base and abuts against the fastening spring to adjust the lateral dimension of the limiting space.

[0019] Preferably, the base has an inner top wall with a mounting groove between its second side wall and the fastening spring, the mounting groove accommodating the head of the first fastening bolt, and the screw of the first fastening bolt passing through the base and the pressure member in sequence and being fastened by a nut.

[0020] Preferably, the top height of the baffle is set lower than the top height of the lightweight component.

[0021] Preferably, it also includes an anti-detachment fastener, which includes a vertical plate and a horizontal plate that are integrated together. The vertical plate is provided with two locking strips at intervals. The first locking strip is engaged with the bottom of the baffle. The bottom edge of the first side of the frame is provided with a hook plate facing upwards. The second locking strip is engaged with the top of the hook plate. The horizontal plate is pressed against the top surface of the lightweight component by an adhesive strip.

[0022] A lightweight photovoltaic tile module system includes a lightweight photovoltaic tile module and the aforementioned lightweight module frame mounting structure, wherein the lightweight photovoltaic tile module is the lightweight module;

[0023] Multiple lightweight components are arranged in an array. Each lightweight component has multiple clamps and anti-detachment fasteners on its two long sides along its length. Multiple clamps are shared between the two long sides of two adjacent lightweight components to secure them to the roof tile. One side of the pressing member is pressed against the bottom edge of the first side of one of the frames, and the other side of the pressing member is pressed against the bottom edge of the first side of another adjacent frame.

[0024] The lightweight component frame mounting structure provided by this utility model allows four frames to be arranged in a circle according to the size of the lightweight component to be installed. At least one reinforcing rib is added between any two opposing frames. Adhesive is then applied to the top of the frame, the baffle (i.e., the abutment part), and the top of the reinforcing rib. Finally, the lightweight component is aligned and placed into the area enclosed by the four frames, and pressing completes the installation of the lightweight component on the frame. It should be noted that after installation, the lightweight component is equipped with frames on all four sides and has built-in reinforcing ribs. The frames and reinforcing ribs form a sturdy truss structure, greatly improving the overall strength and stability of the lightweight component, extending its service life, and ensuring safety and reliability during use. This effectively solves the problems of lightweight components being easily broken, soft, and deformed due to lack of protection during transportation, installation, and long-term use, leading to hot spots. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0026] Figure 1 A schematic diagram of the frame structure provided in this application;

[0027] Figure 2 A structural schematic diagram of the reinforcing ribs provided in this application;

[0028] Figure 3 for Figure 1 The border shown is Figure 2 The diagram shows the assembly of the reinforcing ribs.

[0029] Figure 4 for Figure 3 Exploded view;

[0030] Figure 5 Schematic diagram of the truss structure provided in this application Figure 1 ;

[0031] Figure 6 Schematic diagram of the truss structure provided in this application Figure 2 ;

[0032] Figure 7 This is a schematic diagram of the assembly of the clamp and the metal tile provided in this application;

[0033] Figure 8 Exploded view of the fixture provided in this application;

[0034] Figure 9 This is a schematic diagram of the assembly of the anti-disengagement fastener and the plate frame provided in this application;

[0035] Figure 10 A top view of a lightweight photovoltaic tile module system;

[0036] Figure 11 A front view of a lightweight photovoltaic tile module system;

[0037] Figure 12 for Figure 11 A magnified view of a section at point A in the middle;

[0038] Figure 13 for Figure 10 Sectional view at point II;

[0039] Figure 14 for Figure 13 A magnified view of a section at point B in the middle;

[0040] Figure 15 for Figure 10 Sectional view at point II-II;

[0041] Figure 16 for Figure 15 A magnified view of a section at point C.

[0042] Figure label:

[0043] 1-Frame; 11-Frame body; 111-Base plate; 112-Upright plate; 113-First top plate; 114-Second top plate; 115-Hook plate; 12-Baffle plate; 13-Connecting plate; 131-Groove; 132-Insertion part; 14-First overflow groove;

[0044] 2-Reinforcing rib; 21-Second overflow groove; 22-Limiting block;

[0045] 3-Clamp; 31-Base; 311-Limiting groove; 32-Fasting structure; 321-Fasting spring; 322-Second fastening bolt; 33-Pressure piece; 34-First fastening bolt; 35-Mounting groove;

[0046] 4-Anti-detachment fastener; 41-Vertical plate; 411-Clamping strip; 42-Horizontal plate; 43-Rubber strip;

[0047] 5-Lightweight components;

[0048] 6-Metal tile; 61-Corrugated rib;

[0049] 7-Adhesive solution. Detailed Implementation

[0050] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0051] The core of this utility model is to provide a lightweight component frame mounting structure, which effectively solves the problems of lightweight components being fragile due to lack of protection on all four sides and components being too soft and easily deformed, causing hot spots.

[0052] Another core aspect of this invention is to provide a lightweight photovoltaic tile module system that includes the aforementioned lightweight component frame mounting structure.

[0053] Please refer to Figures 1-6 This application provides a specific embodiment of a lightweight component frame mounting structure, including a frame 1 and reinforcing ribs 2. Four frame 1s are respectively mounted on the four edges of the lightweight component 5. Each frame 1 includes a frame body 11. A baffle 12 is provided at the top of the first side of the frame body 11, forming an abutment with the top of the frame body 11. The abutment abuts against and is bonded to one side edge of the lightweight component 5. A connecting plate 13 is provided on the second side of the frame body 11. At least one reinforcing rib 2 is located between two opposing frame 1s. The end of the reinforcing rib 2 is inserted into the connecting plate 13, and the top height of the reinforcing rib 2 is approximately the same as or equal to the top height of the frame body 11, so as to bond the bottom end of the lightweight component 5.

[0054] In this embodiment, the four frame edges 1 can be arranged in a circle according to the size of the lightweight component 5 to be installed. Each frame edge 1 has a frame body 11, and the top of the frame body 11 forms an abutment portion with the baffle 12. When installing the lightweight component 5, after aligning the lightweight component 5, it is placed in the area enclosed by the four frame edges 1. Each edge of the lightweight component 5 abuts against the abutment portion of the frame edge 1. The baffle 12 abuts against the lightweight component 5, which can restrict the lateral movement of the lightweight component 5. The top of the frame body 11 abuts against the lightweight component 5, which can restrict the vertical movement of the lightweight component 5, that is, support the lightweight component 5. In addition, before placing the lightweight component 5, the top of the frame body 11 and the baffle 12 (i.e., the abutment portion) can be glued, that is, glue liquid 7 can be applied. After the glue is applied, the lightweight component 5 is placed and pressed down, which can fix the four edges of the lightweight component 5 to the corresponding four frame edges 1. In this way, the frame 1 can not only enhance the mechanical strength and rigidity of the lightweight component 5, but also protect the fragile edges of the lightweight component 5 and physically isolate it from external collisions.

[0055] Furthermore, at least one reinforcing rib 2 is provided between the two opposing frame edges 1, and the top height of the reinforcing rib 2 is approximately the same as or equal to the top height of the frame 11. Thus, after the top of the reinforcing rib 2 is coated with adhesive, as the lightweight component 5 is placed on the four frame edges 1, the bottom of the lightweight component 5 can contact the top of the reinforcing rib 2. Then, by pressing down on the lightweight component 5, the bottom of the lightweight component 5 can be fixed to the reinforcing rib 2. In this way, the lightweight component 5 is a thin-plate structure, and the reinforcing rib 2 acts as a supporting beam, supporting the lightweight component 5 and preventing bending (i.e., flexural deformation) in the middle of the lightweight component 5, reducing the risk of microcracks or even breakage. Moreover, the reinforcing rib 2 connects the two opposing frame edges 1 together, forming a sturdy truss structure, greatly improving the overall strength and stability of the lightweight component 5. This makes the component less prone to microcracks or even breakage due to external impacts during transportation, installation, and long-term use, and less prone to deformation causing hot spots.

[0056] It should be noted that, as Figure 5 and Figure 6 As shown, at least one reinforcing rib 2 is provided between two long frame frames 1 (located between the long sides of the lightweight component 5) or between two short frame frames (located between the short sides of the lightweight component 5). Users can choose one of them according to actual installation requirements.

[0057] Based on the above embodiments, as a further preferred embodiment, the top of the frame 11 is recessed and provided with a first overflow groove 14, and / or the top of the reinforcing rib 2 is recessed and provided with a second overflow groove 21.

[0058] The first and second overflow grooves both serve the following functions: First, they provide an overflow channel for the injected adhesive 7, allowing operators to visually confirm whether the area between the lightweight component 5 and the frame 1 or the top of the reinforcing rib 2 is filled with adhesive 7, which is crucial for ensuring the secure installation of the lightweight component 5. Second, they guide out excess adhesive 7, facilitating cleaning before the adhesive 7 cures, thus ensuring a clean and tidy appearance for the frame 1 and the component.

[0059] Regarding the specific structure of the frame 11, as a further preferred embodiment based on the above embodiments, please refer to... Figure 1 The frame 11 includes a base plate 111, two upright plates 112, a first top plate 113, and a second top plate 114. The base plate 111 is symmetrically provided with two upright plates 112. The first upright plate 112 is connected to the first top plate 113 with its back to the second upright plate 112. The first top plate 113 and the first side of the base plate 111 are located on the same vertical plane. The second top plate 114 is located between the two upright plates 112 and is spaced apart from the top of the two.

[0060] It is not difficult to imagine that the first side of the first top plate 113 and the first side of the bottom plate 111 serve as the first side of the frame 11, the second upright plate 112 serves as the second side of the frame 11, the baffle 12 is located on the first side of the first top plate 113, and the connecting plate 13 is located on the side of the second upright plate 112 facing away from the first upright plate 112.

[0061] The first top plate 113 and the first side of the bottom plate 111 are located on the same vertical plane. Firstly, this ensures that the frame 1 has a flat and beautiful appearance. Secondly, it facilitates the engagement of the two with the anti-detachment fastener 4 described below. Thirdly, it allows for a gap between the first upright plate 112 and the first side of the bottom plate 111, which can be used to press one side of the pressure member 33 described below.

[0062] The second top plate 114 is located between the two vertical plates 112 and is spaced from the top of both, so that the top of the two vertical plates 112 and the second top plate 114 can form the first overflow groove 14 mentioned above.

[0063] It should be noted that the frame 11 adopts the specific structure described above, which is simple, lightweight, and saves material costs. Furthermore, a gap is left between the two upright plates 112, so that the two upright plates 112, the second top plate 114, and the bottom plate 111 can form a cavity. Preferably, a reinforcing member can be provided inside the cavity; for example, a reinforcing block is located in the cavity and abuts against the second top plate 114 and the bottom plate 111, which can enhance the strength of the frame 1, thereby improving the stability of the lightweight component 5 and reducing the risk of cracking of the lightweight component 5.

[0064] Regarding the specific connection method between the connecting plate 13 and the reinforcing rib 2, as a further preferred embodiment based on the above embodiments, please refer to... Figure 3 and Figure 4The connecting plate 13 has two slots 131 spaced apart along its length, and the part of the connecting plate 13 between the two slots 131 forms a plug-in part 132; the cross-section of the reinforcing rib 2 is U-shaped, and a support part is provided between the inner walls of the two sides of the reinforcing rib 2. The support part, the two side walls of the reinforcing rib 2 and its top end form a slot that is compatible with the plug-in part 132.

[0065] In this embodiment, the cross-section of the reinforcing rib 2 is U-shaped. It is easy to see that the notch at the top of the reinforcing rib 2 is the aforementioned second overflow groove. The inner walls on both sides of the reinforcing rib 2 are symmetrically provided with limiting blocks 22. The two limiting blocks 22 form a support portion, and the two limiting blocks 22, the two side walls of the reinforcing rib 2, and its top wall form a slot. The connecting plate 13 has two slots 131 spaced apart along its length, which is equivalent to cutting a portion from the connecting plate 13 to form a plug-in portion 132. Thus, the installation of the reinforcing rib 2 can be completed simply by aligning the slot at the end of the reinforcing rib 2 with the plug-in portion 132. This method is simple and convenient, greatly improving the assembly efficiency of the frame structure (including the frame 1 and the reinforcing rib 2).

[0066] It should be noted that the width of the plug part 132 (i.e., the distance between the two slots 131) needs to be set according to the lateral distance between the two side walls of the reinforcing rib 2 to ensure that the plug part 132 and the slot are matched at the upper limit in the lateral direction. Moreover, the thickness of the plug part 132 (i.e., the thickness of the connecting plate 13) needs to be set according to the shortest vertical distance between the plug part 132 and the top of the reinforcing rib 2 to ensure that the plug part 132 and the slot are matched at the upper limit in the vertical direction.

[0067] The existing frame 1 product cannot be directly installed on a metal roof; guide rails must be installed first. To solve this technical problem, as a further preferred option based on the above embodiments, please refer to... Figure 7 , Figure 8 , Figure 12 and Figure 14 This application also includes a clamp 3, which includes a base 31, a fastening structure 32 and a pressure member 33.

[0068] The base 31 has an opening at its bottom end and a cavity inside for the metal tile 6 to pass through and be inserted. The fastening structure 32 is installed on the first side wall of the base 31 and can be moved along the direction of approaching or away from the second side wall of the base 31, so as to press the metal tile 6 protruding 61 against the second side wall of the base 31 or to loosen the metal tile 6 protruding 61. The pressure member 33 is installed on the top of the base 31 by the first fastening bolt 34, and one side of the pressure member 33 is pressed against the first bottom edge of the frame 11.

[0069] In this embodiment, the base 31 has an open bottom and an internal cavity, allowing the protrusions 61 of the metal tile 6 to be inserted into the base 31. Moreover, the cavity size is larger than the size of the protrusions 61, and the protrusions 61 can be movably located within the cavity of the base 31. Then, under the action of external force, the fastening structure 32 moves close to the second side wall of the base 31, pressing the protrusions 61 against the second side wall of the base 31, thereby fastening the base 31 to the metal tile 6. This fastening method of the base 31 can fasten the base 31 to metal tiles 6 within a certain size range, thus improving its versatility.

[0070] In this embodiment, the cross-section of the pressure member 33 is preferably U-shaped, and the top of the pressure member 33 is provided with a threaded hole one. Correspondingly, the top of the base 31 is provided with a threaded hole two. In this way, before the base 31 covers the periphery of the protrusion 61, the second bolt can pass through the threaded hole two and the threaded hole one in sequence. The top of the pressure member 33 can be pre-installed on the top of the base 31. After the base 31 is fastened to the metal tile 6, the angle of the pressure member 33 is adjusted so that one side of the pressure member 33 abuts against the bottom edge of the first side of the frame 11 (i.e., the part of the bottom plate 111 located between the hook plate 115 and the first upright plate 112). Finally, the first fastening bolt 34 is fastened to the top surface of the pressure member 33 by the nut, that is, the pressure member 33 and the base 31 are fastened together. At the same time, one side of the pressure member 33 presses against the bottom edge of the first side of the frame 11, that is, it firmly fastens the bottom of the frame 1, thereby completing the frame 1 on the metal roof.

[0071] Therefore, installing the frame 1 on the metal roof using the aforementioned clamp 3 has the following advantages: First, it eliminates the need for a traditional guide rail structure. The clamp 3 directly connects the frame 1 and the protruding ribs 61 of the metal tile 6, eliminating the need for complex auxiliary materials and cumbersome installation steps. This allows for quick and stable installation, saving material and labor costs and achieving efficient and convenient installation. Second, traditional guide rail installation usually requires drilling holes to install the guide rail on the roof using bolts, which can damage the roof structure. However, the clamp 3 of this application does not require drilling holes in the roof. The clamp 3 secures the protruding ribs 61 of the metal tile 6 by clamping, maximizing the protection of the roof's integrity. Third, the cavity size is larger than the size of the protruding ribs 61, and the fastening structure 32 is movable. Thus, the same clamp 3 can accommodate the protruding ribs 61 of metal tiles 6 within a certain size range, i.e., it is compatible with multiple metal tile 6 models, offering better versatility. Fourth, the connection method of the clamp 3, which involves clamping and bolt locking, facilitates the disassembly and maintenance of the clamp 3.

[0072] Based on the above embodiments, as a further preferred option, please refer to... Figure 7 , Figure 8 , Figure 12 and Figure 14The fastening structure 32 includes a fastening spring 321 and a second fastening bolt 322. The top end of the fastening spring 321 is located on the inner wall of the top end of the base 31, and a limiting space is left between the fastening spring 321 and the second side wall of the base 31 for the placement of the protrusion 61 of the metal tile 6. The second fastening bolt 322 passes through the first side wall of the base 31 and abuts against the spring to adjust the lateral dimension of the limiting space.

[0073] Thus, based on the specific dimensions of the protruding ribs 61 of the metal tile 6, the fastening spring 321 can be moved laterally by tightening the second fastening bolt 322 to adjust the limiting space between the fastening spring 321 and the second sidewall of the base 31, ensuring that the protruding ribs 61 are securely installed in the limiting space. The aforementioned fastening method between the second fastening bolt 322 and the fastening spring 321 allows the clamp 3 to accommodate a wider range of protruding ribs 61 of the metal tile 6, greatly improving its versatility. Furthermore, workers only need to tighten the second fastening bolt 322 with a wrench, and the fastening spring 321 will automatically conform to the surface of the protruding ribs 61, simplifying the installation process. In addition, using the elastic fastening spring 321 to press against the protruding ribs 61 ensures that the entire side of the spring is evenly pressed against the side of the protruding ribs 61, preventing damage to the metal tile 6.

[0074] In this embodiment, the inner wall of the top of the base 31 is provided with a slot, and the top of the fastening spring 321 is provided with a protrusion that fits into the slot, so that the fastening spring 321 engages with the base 31. Furthermore, the first side wall of the base 31 is provided with a threaded hole three, and the second fastening bolt 322 is disposed in the threaded hole three, with its external thread connecting to the internal thread of the threaded hole three. This arrangement facilitates the installation and removal of the fastening structure 32 from the base 31.

[0075] It should be noted that the base 31 and fastening spring 321 in the clamp 3 can be made of elastic aluminum alloy material to better clamp and adapt to the metal tile 6 protrusion 61 of different sizes.

[0076] Based on the above embodiments, as a further preferred option, please refer to... Figure 7 and Figure 8 The base 31 has a mounting groove 35 on its top inner wall between its second side wall and the fastening spring 321. The mounting groove 35 accommodates the head of the first fastening bolt 34. The screw of the first fastening bolt 34 passes through the threaded hole two of the base 31 and the threaded hole one of the pressure member 33 in sequence and is fastened by a nut. This arrangement can connect the base 31 and the pressure member 33 together using the first fastening bolt 34 while avoiding interference between the first fastening bolt 34 and the protrusion 61 of the metal tile 6, ensuring that the top of the base 31 can contact the protrusion 61 of the metal tile 6 to press it tightly.

[0077] It is understandable that if border 1 is higher than the component surface, it will cause dust to accumulate on the component surface. To avoid this problem, as a further preferred embodiment based on the above, please refer to... Figure 1 The top height of the baffle 12 is set lower than the top height of the lightweight component 5 so that the top surface of the lightweight component 5 forms a design without side A.

[0078] It should also be noted that the top of the baffle 12 is lower than the top of the lightweight component 5. After the lightweight component 5 is placed in the abutment part, if there is too much adhesive 7, in addition to overflowing from the first overflow groove 14, the baffle 12 provides a vertical adhesion plane, and some of the adhesive 7 will also drip down over the baffle 12, forming a natural break point, which avoids the adhesive 7 adhering to the surface of the lightweight component 5 and makes it easy to clean.

[0079] It is understandable that the top surface of the lightweight component 5 has a design without an A-side. The lightweight component 5 is only attached to the frame 1 by its back and part of its sides. If the adhesive 7 fails to bond, the lightweight component 5 will shake or even fall off.

[0080] To avoid this problem, as a further preferred option based on the above embodiments, please refer to... Figure 9 , Figure 15 and Figure 16 This application also includes an anti-detachment fastener 4, which includes a vertical plate 41 and a horizontal plate 42 that are integrated together. The vertical plate 41 is provided with two locking strips 411 at intervals. The first locking strip 411 is engaged with the bottom of the baffle 12. The bottom edge of the first side of the frame 11 is provided with a hook plate 115, that is, the bottom edge of the bottom plate 111 of the frame 11 is provided with a hook plate 115. The second locking strip 411 is engaged with the top of the hook plate 115. The horizontal plate 42 is pressed against the top surface of the lightweight component 5 by a rubber strip 43.

[0081] Thus, the horizontal plate 42 is pressed tightly against the top surface of the lightweight component 5, the first locking strip 411 locks the bottom of the baffle 12 to prevent the anti-detachment fastener 4 from moving upward, and the second locking strip 411 locks the top of the hook plate 115 to prevent the frame 1 from moving upward. Therefore, the anti-detachment fastener 4 presses the lightweight component 5 onto the frame 1. Even if the adhesive between the component and the frame 1 fails, the anti-detachment fastener 4 can still act as a safety buckle to firmly lock the component and prevent it from falling off. This effectively ensures that the component will not detach from the frame even if the adhesive 7 fails, greatly improving safety performance. Furthermore, the surface of the lightweight component 5 is usually made of polymer material, which has low hardness and is easily scratched. The horizontal plate 42 of the anti-detachment fastener 4 contacts the component surface through the adhesive strip 43 (such as rubber or silicone), preventing the horizontal plate 42 from scratching or damaging the component surface.

[0082] In summary, the installation process of the lightweight component frame mounting structure provided in this application is as follows:

[0083] The four frame 1 can be arranged in a circle according to the size of the lightweight component 5 to be installed. The long frame 1 or the short frame 1 can be inserted into the slot of the reinforcing rib 2 through the insertion part 132 cut out by the connecting plate 13 to form a tight truss structure.

[0084] Apply adhesive to the abutment part of the frame 1 and the top surface of the reinforcing rib 2. After aligning the lightweight component 5, place it in the area enclosed by the four frames 1. Press the lightweight component 5 to attach it to the frame 1.

[0085] The position of the clamp 3 is determined according to the size and arrangement of the lightweight component 5. After the position is determined, the clamp 3 is installed. The base 31 is fixed firmly by the fastening spring 321 and the second fastening bolt 322.

[0086] After the clamp 3 is installed, the anti-detachment fastener 4 is installed on the long sides of both sides of the component before installation. After the component is adjusted to the correct position, it is tightened using the clamp 33.

[0087] In summary, the lightweight component frame mounting structure provided in this application has the following main advantages:

[0088] 1. Strengthened structure and enhanced performance: The lightweight component 5 is reinforced with a frame 1 and built-in reinforcing ribs 2, forming a sturdy protective frame and support system. This effectively solves problems such as the component's unprotected edges being easily broken and the soft texture being easily deformed, causing hot spots. It greatly improves the component's strength and stability, extends its service life, and ensures efficient operation during use.

[0089] 2. Safe and reliable, eliminating hidden dangers: The frame 1 adopts an A-side-less design, which avoids dust accumulation from the source. It is equipped with anti-detachment fasteners 4 on both sides, which work together with high-performance adhesive. Even if the adhesive fails, the physical locking mechanism can prevent the components from falling off, ensuring safety in all aspects and reducing maintenance costs and safety risks.

[0090] 3. Process optimization, cost reduction and efficiency improvement: The reinforcing rib 2 solution has been deeply optimized, the traditional nailing process has been abandoned, and the connecting plate 13 has been innovatively used for plugging. While ensuring that the strength of the component is not affected, the installation convenience of the reinforcing rib 2 has been improved, thereby simplifying the production process, reducing labor and time costs, and improving production efficiency and product competitiveness.

[0091] 4. Installation Breakthrough, Flexible Adaptation: Customized clamp 3 overcomes the challenge of directly installing the frame 1 component onto corrugated steel roofs. No complex auxiliary materials or cumbersome installation steps are required, enabling quick and stable installation, significantly expanding product application scenarios, saving material and labor costs, and achieving efficient and convenient installation.

[0092] This utility model also provides a lightweight photovoltaic tile module system, please refer to... Figure 10This includes lightweight photovoltaic tile modules and the lightweight module frame mounting structure disclosed in the above embodiments.

[0093] Among them, such as Figure 11-16 As shown, the lightweight photovoltaic tile module is a lightweight module 5. Multiple lightweight modules 5 are arranged in an array. Each lightweight module 5 has multiple clamps 3 and anti-detachment fasteners 4 on both long sides in the length direction. The two long sides of two adjacent lightweight modules 5 share multiple clamps 3 to be fastened to the roof. One side of the pressing member 33 is pressed against the first bottom edge of a frame 11, and the other side of the pressing member 33 is pressed against the first bottom edge of another adjacent frame 11.

[0094] The lightweight photovoltaic tile module system using the above-mentioned configuration has the following advantages: First, the long sides of two adjacent modules share the same row of clamps 3, which reduces the number of clamps 3 and saves costs. Second, sharing a row of clamps 3 rigidly connects adjacent modules structurally, which enhances the overall structural performance of the system and provides higher reliability and stability.

[0095] It should be noted that in this specification, relational terms such as first and second are used only to distinguish one entity from several other entities, and do not necessarily require or imply any such actual relationship or order between these entities.

[0096] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0097] The above provides a detailed description of a lightweight component frame mounting structure and a lightweight photovoltaic tile module system provided by this utility model. Specific examples have been used to illustrate the principles and implementation methods of this utility model. The descriptions of the embodiments above are merely for the purpose of helping to understand the method and core ideas of this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A lightweight assembly bezel mounting structure characterized by, include: The four frame (1) are respectively installed on the four sides of the lightweight component (5). The frame (1) includes a frame (11). A baffle (12) is provided at the top of the first side of the frame (11). The baffle (12) and the top of the frame (11) form an abutment. The abutment abuts and adheres to one side edge of the lightweight component (5). A connecting plate (13) is provided on the second side of the frame (11). A reinforcing rib (2), at least one of the reinforcing ribs (2) is located between two opposite frames (1), the end of the reinforcing rib (2) is inserted into the connecting plate (13), and the top height of the reinforcing rib (2) is approximately the same as or the same as the top height of the frame (11) to adhere to the bottom end of the lightweight component (5).

2. The lightweight assembly bezel mounting structure of claim 1, wherein The top of the frame (11) is recessed and provided with a first overflow groove (14), and / or the top of the reinforcing rib (2) is recessed and provided with a second overflow groove (21).

3. The lightweight assembly bezel mounting structure of claim 1, wherein, The frame (11) includes a base plate (111), two upright plates (112), a first top plate (113), and a second top plate (114). The two upright plates (112) are symmetrically arranged on the base plate (111). The first upright plate (112) is connected to the first top plate (113) with its back to the second upright plate (112). The first top plate (113) and the first side of the base plate (111) are located on the same vertical plane. The second top plate (114) is located between the two upright plates (112) and is spaced apart from the top of the two.

4. The lightweight assembly bezel mounting structure of claim 1, wherein The connecting plate (13) is provided with two slots (131) spaced apart along the length direction, and the portion of the connecting plate (13) between the two slots (131) forms a plug-in portion (132). The cross-section of the reinforcing rib (2) is U-shaped. A support portion is provided between the inner walls of the two sides of the reinforcing rib (2). The support portion, the two side walls of the reinforcing rib (2) and its top end form a slot that is compatible with the insertion portion (132).

5. The lightweight assembly frame mounting structure according to any one of claims 1 to 4, characterized by, It also includes a clamp (3), which comprises: The base (31) has an opening at its bottom end and a cavity inside the base (31) for inserting the protrusions (61) of the metal tile (6) through the opening. Fastening structure (32) is provided through the first side wall of the base (31) and can be moved along the direction close to or away from the second side wall of the base (31), so as to press the protrusion (61) against the second side wall of the base (31) or release the protrusion (61). The pressure member (33) is located on the top of the base (31) by a first fastening bolt (34), and one side of the pressure member (33) is pressed against the first bottom edge of the frame (11).

6. The lightweight assembly bezel mounting structure of claim 5, wherein The fastening structure (32) includes a fastening spring (321) and a second fastening bolt (322). The top end of the fastening spring (321) is located on the inner wall of the top end of the base (31), and a limiting space is left between the fastening spring (321) and the second side wall of the base (31) for the placement of the protrusion (61). The second fastening bolt (322) passes through the first side wall of the base (31) and abuts against the fastening spring (321) to adjust the lateral dimension of the limiting space.

7. The lightweight assembly frame mounting structure according to claim 6, characterized by The base (31) has an installation groove (35) on its top inner wall between its second side wall and the fastening spring (321). The installation groove (35) accommodates the head of the first fastening bolt (34). The screw of the first fastening bolt (34) passes through the base (31) and the pressure member (33) in sequence and is fastened by a nut.

8. The lightweight component frame mounting structure according to claim 5, characterized in that, The top height of the baffle (12) is set lower than the top height of the lightweight component (5).

9. The lightweight component frame mounting structure according to claim 8, characterized in that, It also includes an anti-detachment fastener (4), which includes a vertical plate (41) and a horizontal plate (42) that are connected as one piece. The vertical plate (41) is provided with two locking strips (411) spaced apart. The first locking strip (411) is engaged with the bottom of the baffle (12). The bottom edge of the first side of the frame (11) is provided with a hook plate (115) facing upward. The second locking strip (411) is engaged with the top of the hook plate (115). The horizontal plate (42) is pressed against the top surface of the lightweight component (5) by a rubber strip (43).

10. A lightweight photovoltaic tile module system, characterized in that, It includes a lightweight photovoltaic tile module and the lightweight module frame mounting structure as described in claim 9 above, wherein the lightweight photovoltaic tile module is the lightweight module (5). Multiple lightweight components (5) are arranged in an array. Each lightweight component (5) has multiple clamps (3) and anti-detachment fasteners (4) on its two long sides in the length direction. Multiple clamps (3) are shared between the two long sides of two adjacent lightweight components (5) to secure them to the roof tile. One side of the pressing member (33) is pressed against the first bottom edge of one of the frames (11), and the other side of the pressing member (33) is pressed against the first bottom edge of another adjacent frame (11).

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