A custom label for a flying spot scanner of a matsumoto engine

Abstract

The utility model provides a piece of material label flying of customizing patch machine of pine, include: bunker subassembly, transport subassembly, roll in pressure subassembly, discharge component, stripping knife subassembly, pull material subassembly, pull material subassembly, receive material subassembly, inductive component and fixed establishment, the bunker subassembly is used for storing sheet material, the transport subassembly includes suction nozzle, is used for taking sheet material in the bunker subassembly and transporting to roll in pressure subassembly piece by piece, discharge component is provided with discharge wheel, and discharge wheel is used for installing mute adhesive tape, and mute adhesive tape reaches roll in pressure subassembly and stripping knife subassembly in proper order from discharge wheel leading -out around guide wheel, and the pull material subassembly that sets under stripping knife subassembly from stripping knife subassembly under around knife, and then the discharge wheel of knife receive material subassembly. The utility model has realized the full process automation of sheet material from storage, suction, transport, adhesion to peeling, has reduced manual intervention significantly, has promoted the precision of pasting and production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, specifically to a feeder for custom sheet material labels for Panasonic chip mounters. Background Technology

[0002] In the electronics assembly industry, pick-and-place machines are widely used for mounting electronic components. Currently, most pick-and-place machines use feeders designed for roll or tape materials, suitable for continuous roll feeding. However, for sheet materials (such as specific labels, insulating sheets, flexible boards, etc.), traditional feeders often cannot achieve efficient and stable automatic feeding.

[0003] In the existing technology, the processing of sheet materials usually relies on manual application or semi-automatic feeding using simple fixtures, which has problems such as low production efficiency, poor consistency of application accuracy, high labor intensity, and easy contamination or damage to materials due to human operation.

[0004] Therefore, existing technologies have shortcomings and need further improvement. Utility Model Content

[0005] In view of the problems existing in the prior art, this utility model provides a feeder for customized sheet material labels for Panasonic chip mounters.

[0006] To achieve the above objectives, the specific solution of this utility model is as follows: This utility model provides a feeder for custom sheet material labels for Panasonic pick-and-place machines, comprising: Material hopper assembly, conveying assembly, discharging assembly, rolling assembly, stripping assembly, pulling assembly, and receiving assembly; The hopper assembly is used to store sheet-like materials; The conveying component includes a suction nozzle for sucking up and conveying the sheet-like material in the hopper component piece by piece to the rolling component; The feeding assembly is equipped with a feeding wheel, which is used to install silent tape. The silent tape is guided from the feeding roller, passes through the guide roller, and arrives at the rolling assembly and the peeling assembly in sequence. It then passes under the peeling assembly and goes to the pulling assembly located below the peeling assembly, and finally to the receiving roller of the receiving assembly.

[0007] Furthermore, the hopper assembly, conveying assembly, rolling assembly, and peeling assembly are arranged sequentially from left to right; The feeding assembly is located below the hopper assembly, the pulling assembly is located below the stripper assembly, and the receiving assembly is located to the lower left of the pulling assembly; The silent tape includes a base belt and a tape disposed on the base belt. After the silent tape is discharged from the feed roller, the tape is located on the upper layer of the base belt with the adhesive side of the tape facing upwards.

[0008] Furthermore, the hopper assembly includes a first motor, on the output shaft of which a first gear is mounted, and a first toothed plate meshing with the first gear is mounted on the first toothed plate. The first motor rotates in both directions, driving the first toothed blade to move up and down, thereby causing the hopper to move up and down.

[0009] Furthermore, the conveying assembly includes a horizontal moving mechanism and a vertical moving mechanism; The vertical moving mechanism is mounted on the horizontal moving mechanism, and the vertical moving mechanism is equipped with a suction nozzle, which is used to suck up the sheet material from the hopper assembly and move it into the rolling assembly. The horizontal moving mechanism includes a first cylinder, and a first mounting plate is provided on the output shaft of the first cylinder. The first cylinder is used to drive the first mounting plate to move left and right in the horizontal direction. The up-and-down moving mechanism includes a second cylinder, which is mounted on a first mounting plate. The second mounting plate is provided on the output shaft of the second cylinder, and the suction nozzle is mounted on the second mounting plate. The second cylinder is used to drive the second mounting plate and the suction nozzle to move up and down.

[0010] Furthermore, the rolling assembly includes a support plate with two first pillars. The two ends of a first rotating shaft are movably mounted on the first pillars. Springs are threaded through the first pillars to press the first rotating shaft against the support plate. A first roller is threaded through the first rotating shaft and rotates on the first rotating shaft. The silent tape is located on the pallet. Sheet material is placed onto the silent tape by the conveying component. The first roller presses the sheet material down under the pressure of the spring, so that it adheres to the adhesive surface of the silent tape.

[0011] Furthermore, the peeling assembly includes a peeling blade for separating the bottom strip of the silent tape from the tape and the sheet-like material thereon.

[0012] Furthermore, a photoelectric sensing component is also provided on the right side of the peeling blade to sense whether the sheet material has been peeled off in place.

[0013] Furthermore, the material pulling assembly is used to drive the bottom strip of the silent tape to move forward; The material pulling assembly includes a second motor, a second roller shaft is arranged next to the second motor, and a third roller shaft is arranged next to the second roller shaft; The second and third rollers are used to clamp the bottom of the silent tape. The output shaft of the second motor is equipped with a second gear, and the third gear is fixedly installed on the side of the second roller. The second gear and the third gear mesh with each other, and the second motor drives the second roller shaft to rotate, thereby driving the bottom belt of the silent conveyor belt to move forward.

[0014] Furthermore, the receiving assembly includes a third motor, and a first belt is provided on the output shaft of the third motor. The other end of the first belt is installed on the receiving wheel. The third motor drives the receiving wheel to rotate and collect the bottom strip of the silent tape through the first belt.

[0015] Furthermore, the feeder also includes a fixing mechanism for mounting and fixing the feeder on the Panasonic pick-and-place machine and matching the pick-up height of the sheet material with the pick-up height of the pick-and-place machine.

[0016] The technical solution of this utility model has the following beneficial effects: 1. Automated and efficient feeding of sheet materials: Through the coordinated work of the hopper component, the handling component, the pulling and receiving component, the automatic storage, sheet-by-sheet picking, precise handling, continuous conveying and waste recycling of sheet materials are realized, completely replacing the traditional manual mounting, and greatly improving production efficiency and automation.

[0017] 2. Improved placement accuracy and consistency: The handling component uses a horizontal and vertical moving mechanism (cylinder driven) in conjunction with a vacuum nozzle to achieve precise picking and releasing of sheet materials; the rolling component uses a spring-pressed roller structure to ensure that the sheet material and the silent tape are bonded flat, without bubbles or displacement, effectively guaranteeing the positioning accuracy of subsequent placement.

[0018] 3. Ensures the reliability and stability of the peeling process: The peeling blade assembly and the material pulling assembly work together, with the conveyor belt being precisely driven forward by a motor, and the peeling status being monitored in real time by a photoelectric sensing assembly, ensuring that the sheet material is completely separated from the bottom belt and that the position is accurate, effectively avoiding problems such as material jamming, incomplete peeling, or material waste.

[0019] 4. Excellent compatibility and adaptability: The equipment is specially developed for Panasonic pick-and-place machines. It can be easily installed on the host through a fixing mechanism, and the final pick-up height of the sheet material is matched with the height of the pick-and-place machine's nozzle. This achieves seamless integration with mainstream placement equipment and expands the application range of pick-and-place machines. Attached Figure Description

[0020] Figure 1 This is a perspective view of the present invention; Figure 2 This is a perspective view of the present invention after the shell has been removed; Figure 3 This is a perspective view of the hopper assembly of this utility model; Figure 4 This is a perspective view of the hopper assembly of this utility model from another angle; Figure 5 This is a perspective view of the handling component of this utility model; Figure 6 This is a perspective view of the conveying component of this utility model from another angle; Figure 7 This is a perspective view of the rolling assembly of this utility model.

[0021] Attached image captions: 1. Feeding roller; 2. Hopper assembly; 3. Handling assembly; 4. Feeding assembly; 5. Rolling assembly; 6. Peeling blade assembly; 7. Pulling assembly; 8. Receiving assembly; 9. Suction nozzle; 10. Guide roller; 11. Receiving roller; 12. First motor; 13. First gear; 14. First toothed plate; 15. Hopper; 16. First cylinder; 17. First mounting plate; 18. Second cylinder; 19. Second mounting plate; 20. Support plate; 21. First support column; 22. First rotating shaft; 23. Spring; 24. First roller shaft; 25. Peeling blade; 26. Photoelectric sensing assembly; 27. Second motor; 28. Second roller shaft; 29. ​​Third roller shaft; 30. Second gear; 31. Third gear; 32. Third motor; 33. First belt. Detailed Implementation

[0022] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0023] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0025] In the description of this embodiment, the terms "upper," "lower," "front," "rear," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0026] Combination Figures 1-7 As shown, this utility model provides a feeder for custom sheet material labels for Panasonic pick-and-place machines, comprising: 2. Material hopper assembly; 3. Material handling assembly; 4. Material discharging assembly; 5. Rolling assembly; 6. Stripping assembly; 7. Material pulling assembly; 8. Material receiving assembly; The hopper assembly 2 is used to store sheet-like materials; The conveying component 3 includes a suction nozzle 9, which is used to suck up the sheet material in the hopper component 2 piece by piece and convey it to the rolling component 5. The feeding assembly 4 is provided with a feeding wheel 1, which is used to install silent tape. The silent tape is led out from the feeding roller 1, passes through the guide roller 10, and arrives in sequence at the rolling assembly 5 and the peeling assembly 6. It then passes under the peeling assembly 6 and passes through the pulling assembly 7 located below the peeling assembly 6, and finally to the receiving roller 11 of the receiving assembly 8.

[0027] The hopper assembly 2, conveying assembly 3, rolling assembly 5, and peeling assembly 6 are arranged sequentially from left to right; The feeding assembly 4 is located below the hopper assembly 2, the pulling assembly 7 is located below the peeling assembly 6, and the receiving assembly 8 is located to the lower left of the pulling assembly 7. The silent tape includes a base belt and a tape disposed on the base belt. After the silent tape is discharged from the feed roller 1, the tape is located on the upper layer of the base belt with the adhesive side of the tape facing upwards.

[0028] The hopper assembly 2 includes a first motor 12, on the output shaft of which a first gear 13 is mounted, and a first gear 14 meshes with the first gear 13. A hopper 15 is mounted on the first gear 14. The first motor 12 rotates in both directions, driving the first toothed plate 14 to move up and down, thereby driving the hopper 15 to move up and down.

[0029] The conveying assembly 3 includes a horizontal moving mechanism and a vertical moving mechanism; The vertical moving mechanism is mounted on the horizontal moving mechanism, and the vertical moving mechanism is provided with a suction nozzle 9. The suction nozzle 9 is used to suck up the sheet material from the hopper assembly 2 and move it into the rolling assembly 5. The horizontal moving mechanism includes a first cylinder 16, and a first mounting plate 17 is provided on the output shaft of the first cylinder 16. The first cylinder 16 is used to drive the first mounting plate 17 to move left and right in the horizontal direction. The up-and-down moving mechanism includes a second cylinder 18, which is mounted on a first mounting plate 17. A second mounting plate 19 is provided on the output shaft of the second cylinder 18, and a suction nozzle 9 is mounted on the second mounting plate 19. The second cylinder 18 is used to drive the second mounting plate 19 and the suction nozzle 9 to move up and down.

[0030] The rolling assembly 5 includes a support plate 20, on which two first support columns 21 are provided. The two ends of a first rotating shaft 22 are movably mounted on the first support columns 21. A spring 23 is passed through the first support column 21 to press the first rotating shaft 22 against the support plate 20. A first roller 24 is passed through the first rotating shaft 22 and rotates on the first rotating shaft 22. The silent tape is located on the pallet 20. The sheet material is placed on the silent tape by the conveying component 3. Under the pressure of the spring 23, the first roller 24 presses down the sheet material so that it adheres to the adhesive surface of the silent tape.

[0031] The peeling assembly 6 includes a peeling blade 25, which is used to separate the bottom strip of the silent tape from the tape and the sheet-like material on it.

[0032] A photoelectric sensing component 26 is also provided on the right side of the peeling blade 25 to sense whether the sheet material has been peeled off in place.

[0033] The material pulling assembly 7 is used to drive the bottom belt of the silent tape to move forward; The material pulling assembly 7 includes a second motor 27, a second roller 28 is arranged next to the second motor 27, and a third roller 29 is arranged next to the second roller 28; The second roller shaft 28 and the third roller shaft 29 are used to clamp the bottom belt of the silent tape. The output shaft of the second motor 27 is provided with a second gear 30, and the third gear 31 is fixedly installed on the side of the second roller shaft 28. The second gear 30 and the third gear 31 mesh with each other, and the second motor 27 drives the second roller shaft 28 to rotate, thereby driving the bottom belt of the silent tape to move forward.

[0034] The receiving assembly 8 includes a third motor 32, and a first belt 33 is provided on the output shaft of the third motor 32. The other end of the first belt 33 is installed on the receiving wheel 11. The third motor 32 drives the receiving wheel 11 to rotate and collect the bottom of the silent tape through the first belt 33.

[0035] The feeder also includes a fixing mechanism for mounting and fixing the feeder on the Panasonic pick-and-place machine and matching the pick-and-place height of the sheet material with the pick-and-place machine.

[0036] The principle of this utility model is as follows: When the feeder is in operation, it is first securely installed on the Panasonic pick-and-place machine using a fixing mechanism, ensuring that its final pick-up height matches the pick-up height of the pick-and-place machine's nozzle.

[0037] The workflow begins with the supply of sheet material: the sheet material is stacked and stored in the hopper 15 of the hopper assembly 2. The first motor 12 of the hopper assembly 2 drives the meshing motion of the first gear 13 and the first toothed plate 14 to drive the hopper 15 to rise and fall as a whole, thereby always maintaining the top layer of sheet material at a fixed height in preparation for subsequent suction.

[0038] Next comes the material picking and handling: the handling component 3 starts working, and its horizontal moving mechanism (driven by the first cylinder 16) and vertical moving mechanism (driven by the second cylinder 18) work together to move the vacuum nozzle 9. The nozzle 9 first descends to accurately pick up the top piece of material from the hopper 15, then lifts up, and then moves horizontally above the rolling component 5.

[0039] Next comes the pressing of the material onto the tape: simultaneously, the silent tape (with the adhesive side facing up and attached to the bottom tape) on the feeding assembly 4 is continuously released. The tape is conveyed via the guide roller 10 to the tray 20 of the rolling assembly 5. At this time, the conveying assembly 3 precisely places the picked-up sheet material onto the adhesive surface of the tape on the tray 20. Subsequently, the first roller 24 of the rolling assembly 5 rolls down under the continuous pressure of the spring 23, firmly and flatly rolling and adhering the sheet material onto the silent tape, effectively eliminating air and preventing displacement.

[0040] Next comes the material peeling and positioning: the second motor 27 of the feeding assembly 7 starts, driving the second roller shaft 28 and the third roller shaft 29 to intermittently move the bottom strip of the silent adhesive tape through the meshing of the second gear 30 and the third gear 31. The adhesive tape with sheet material is then fed to the peeling blade assembly 6. When the tape passes the cutting edge of the peeling blade 25, the bottom strip bends and separates from the upper layer, so that the tape with sheet material is completely peeled off and stays in the predetermined position, waiting for the pick-and-place machine nozzle to pick it up. The photoelectric sensing assembly 26 on the right side of the peeling blade 25 monitors in real time whether the sheet material has been peeled off in place, providing feedback signals to the system.

[0041] Finally, waste material is recycled: the stripped waste bottom strip continues to be pulled by the pulling assembly 7, winding downwards to the collecting assembly 8. The third motor 32 of the collecting assembly 8 drives the collecting wheel 11 to rotate via the first belt 33, neatly collecting and winding up the used bottom strip.

[0042] This completes one work cycle. Through the orderly and coordinated automated operation of its components, Feeder achieves automatic feeding, precise positioning, reliable bonding, accurate peeling, and waste recycling of sheet materials, providing continuous, stable, and efficient material supply for the pick-and-place machine.

[0043] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the protection scope of the present utility model.

Claims

1. A custom sheet material label feeder for Panasonic pick-and-place machines, characterized in that, include: Material hopper assembly, conveying assembly, discharging assembly, rolling assembly, stripping assembly, pulling assembly, and receiving assembly; The hopper assembly is used to store sheet-like materials; The conveying component includes a suction nozzle for sucking up and conveying the sheet-like material in the hopper component piece by piece to the rolling component; The feeding assembly is equipped with a feeding wheel, which is used to install silent tape. The silent tape is guided from the feeding roller, passes through the guide roller, and arrives at the rolling assembly and the peeling assembly in sequence. It then passes under the peeling assembly and goes to the pulling assembly located below the peeling assembly, and finally to the receiving roller of the receiving assembly.

2. The Panasonic pick-and-place machine custom sheet material label feeder according to claim 1, characterized in that: The hopper assembly, conveying assembly, rolling assembly, and peeling assembly are arranged sequentially from left to right; The feeding assembly is located below the hopper assembly, the pulling assembly is located below the stripper assembly, and the receiving assembly is located to the lower left of the pulling assembly; The silent tape includes a base belt and a tape disposed on the base belt. After the silent tape is discharged from the feed roller, the tape is located on the upper layer of the base belt with the adhesive side of the tape facing upwards.

3. The Panasonic pick-and-place machine custom sheet material label feeder according to claim 1, characterized in that: The hopper assembly includes a first motor, on the output shaft of which a first gear is mounted, and a first gear is meshed with the first gear. A hopper is mounted on the first gear. The first motor rotates in both directions, driving the first toothed blade to move up and down, thereby causing the hopper to move up and down.

4. The Panasonic pick-and-place machine custom sheet material label feeder according to claim 1, characterized in that: The conveying assembly includes a horizontal moving mechanism and a vertical moving mechanism; The vertical moving mechanism is mounted on the horizontal moving mechanism, and the vertical moving mechanism is equipped with a suction nozzle, which is used to suck up the sheet material from the hopper assembly and move it into the rolling assembly. The horizontal moving mechanism includes a first cylinder, and a first mounting plate is provided on the output shaft of the first cylinder. The first cylinder is used to drive the first mounting plate to move left and right in the horizontal direction. The up-and-down moving mechanism includes a second cylinder, which is mounted on a first mounting plate. The second mounting plate is provided on the output shaft of the second cylinder, and the suction nozzle is mounted on the second mounting plate. The second cylinder is used to drive the second mounting plate and the suction nozzle to move up and down.

5. The Panasonic pick-and-place machine custom sheet material label feeder according to claim 1, characterized in that: The rolling assembly includes a support plate with two first pillars. The two ends of a first rotating shaft are movably mounted on the first pillars. Springs are threaded through the first pillars to press the first rotating shaft against the support plate. A first roller is threaded through the first rotating shaft and rotates on the first rotating shaft. The silent tape is located on the pallet. Sheet material is placed onto the silent tape by the conveying component. The first roller presses the sheet material down under the pressure of the spring, so that it adheres to the adhesive surface of the silent tape.

6. The Panasonic pick-and-place machine custom sheet material label feeder according to claim 1, characterized in that: The peeling assembly includes a peeling blade for separating the bottom strip of the silent tape from the tape and the sheet-like material thereon.

7. The Panasonic pick-and-place machine custom sheet material label feeder according to claim 6, characterized in that: A photoelectric sensing component is also provided on the right side of the peeling blade to sense whether the sheet material has been peeled off in place.

8. The Panasonic pick-and-place machine custom sheet material label feeder according to claim 1, characterized in that: The material pulling assembly is used to drive the bottom strip of the silent tape to move forward; The material pulling assembly includes a second motor, a second roller shaft is arranged next to the second motor, and a third roller shaft is arranged next to the second roller shaft; The second and third rollers are used to clamp the bottom of the silent tape. The output shaft of the second motor is equipped with a second gear, and the third gear is fixedly installed on the side of the second roller. The second gear and the third gear mesh with each other, and the second motor drives the second roller shaft to rotate, thereby driving the bottom belt of the silent conveyor belt to move forward.

9. The Panasonic pick-and-place machine custom sheet material label feeder according to claim 1, characterized in that: The receiving assembly includes a third motor, and a first belt is provided on the output shaft of the third motor. The other end of the first belt is installed on the receiving wheel. The third motor drives the receiving wheel to rotate and collect the bottom of the silent tape through the first belt.

10. The Panasonic pick-and-place machine custom sheet material label feeder according to claim 1, characterized in that: The feeder also includes a fixing mechanism for mounting and fixing the feeder on the Panasonic pick-and-place machine and matching the pick-and-place height of the sheet material with the pick-and-place machine.

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