A cotton rough cleaner on a cotton picker

CN224654137UActive Publication Date: 2026-08-21XINJIANG UNIVERSITY
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Patent Information

Application Number
CN202520928689.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2026-08-21
Estimated Expiration
2035-05-13

AI Technical Summary

Technical Problem

[0003]在实际使用时,采摘下来的棉花中会混杂有大量果枝和铃壳杂质,这些杂质将直接混入棉花中,导致棉花含杂率升高,同样会影响棉花的品质,导致需要在后续加工前进行大量的清理工作,从而降低了加工效率

Benefits of technology

1、通过设置清理组件,与现有技术相比,两个刺钉辊和转轴可以在清理箱内部进行井字排列旋转清理,从而对棉花进行多方向的梳理,相互旋转和刺钉的打击作用,能够增强对棉花的打击力度,使杂质更容易从棉花中脱落,可以更有效地分离棉花与杂质,从而提高了清理效率;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of cotton rough cleaning device on cotton picker, specifically related to cotton cleaning technical field, including cotton picker, and the top end of cotton picker is fixedly connected with cleaning box, cleaning box is internally installed with cleaning assembly and discharging mechanism, and discharging mechanism is installed below cleaning assembly;Cleaning assembly includes blanking plate, and blanking plate is fixedly connected with cleaning box inside, and cleaning box one side is fixedly connected with first frequency conversion motor, and first frequency conversion motor one side is engaged with first gear, and first frequency conversion motor and first gear inside are all fixedly connected with second gear.The utility model can be multi-directional carding to cotton by setting cleaning assembly and discharging mechanism, so that impurity is more easily separated from cotton, and cotton and impurity can be more effectively separated, thereby improve cleaning efficiency, while cotton can be quickly moved to discharge port, thereby improve discharging efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of cotton cleaning technology, and more specifically, to a cotton coarse cleaning device for a cotton harvester. Background Technology

[0002] A cotton harvester is a mechanical device specifically designed for harvesting cotton. It significantly improves cotton harvesting speed and quality while reducing labor costs. The internal structure of a cotton harvester is complex, with each key component playing a crucial role. The harvesting process involves the cotton plants entering the picking chamber, being surrounded and pressed by horizontal grids and pressure plates, then the picking spindles rotating along the drum to pick the seed cotton. Finally, the cotton is stripped by a stripping disc and collected in the cotton collection chamber.

[0003] In actual use, the harvested cotton contains a large number of fruit branches and boll husks, which are directly mixed into the cotton, resulting in an increased impurity content and affecting the quality of the cotton. This necessitates extensive cleaning work before subsequent processing, thereby reducing processing efficiency. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a cotton cleaning device for a cotton harvester to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A cotton cleaning device for a cotton harvester includes a cotton harvester, a cleaning box fixedly connected to the top of the cotton harvester, a cleaning component and a feeding mechanism installed inside the cleaning box, and the feeding mechanism installed below the cleaning component. The cleaning assembly includes a feeding plate, which is fixedly connected to the inside of the cleaning box. A first variable frequency motor is fixedly connected to one side of the cleaning box. A first gear is fixedly connected to the output end of the first variable frequency motor. A second gear meshes with one side of the first gear. Spike rollers are fixedly connected to the outer sides of both the first and second gears. The spike rollers are rotatably connected to the inside of the cotton harvester. Multiple spikes are fixedly connected to the outer side of the spike rollers. A baffle is fixedly connected to one side of the two spike rollers. A second variable frequency motor is fixedly connected to one side of the cleaning box. A third gear is fixedly connected to the output end of the second variable frequency motor. A fourth gear meshes with one side of the third gear. A rotating shaft is fixedly connected to the inside of the fourth gear and the third gear. Multiple cotton-pulling teeth are fixedly connected to the outer side of the rotating shaft. Two third variable frequency motors are fixedly connected to one side of the cleaning box. Cotton-pulling rollers are fixedly connected to the output ends of the third variable frequency motors.

[0006] By adopting the above technical solution, cotton can be combed in multiple directions, which can more effectively separate cotton from impurities and improve cleaning efficiency.

[0007] As a further description of the above technical solution: the feeding mechanism includes a blower, the output end of which is connected to an air supply pipe, one end of which is connected to an air supply box, a discharge port is opened on one side of the cleaning box, a screen plate is fixedly connected to the bottom of the air supply box, the screen plate is fixedly connected to the inside of the cleaning box, two inclined plates are fixedly connected to the top of the screen plate, a vibration motor is fixedly connected to the bottom of the screen plate, multiple springs are fixedly connected to the bottom of the screen plate, guide cylinders are fixedly connected to the bottom of the springs, a feeding pipe is connected to the bottom of the cleaning box, and a butterfly valve is fixedly connected inside the feeding pipe.

[0008] By adopting the above technical solution, the cotton on the screen plate can be moved quickly to the discharge port, so as to quickly complete the feeding of the cotton.

[0009] The technical effects and advantages of this utility model are as follows: 1. By setting up the cleaning components, compared with the existing technology, the two spiked rollers and the rotating shaft can be arranged in a grid pattern to rotate and clean inside the cleaning box, thereby combing the cotton in multiple directions. The mutual rotation and the impact of the spikes can enhance the impact force on the cotton, making it easier for impurities to fall off the cotton. This can more effectively separate cotton from impurities, thereby improving the cleaning efficiency. 2. By setting up a feeding mechanism, compared with the existing technology, the air box can blow the cotton on the screen plate, and the cooperation between the vibrating motor and multiple springs helps to loosen and stratify the cotton on the screen plate, making it easier to separate impurities from the cotton and allowing the cotton to move to the discharge port, thereby improving the feeding efficiency. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0011] Figure 2 This is a cross-sectional view of the cleaning box of this utility model.

[0012] Figure 3 This is a schematic diagram of the connection between the feeding plate and the spike roller of this utility model.

[0013] Figure 4 This is a schematic diagram of the rear structure of the cleaning box of this utility model.

[0014] Figure 5 This is a schematic diagram of the air conveyor box and screen plate structure of this utility model.

[0015] Figure 6 This is a schematic diagram of the first and second gears of this utility model.

[0016] Figure 7This is a schematic diagram of the cotton-removing tooth structure of this utility model.

[0017] The attached diagram is labeled as follows: 1. Cotton harvester; 2. Cleaning box; 3. Feeding plate; 4. First variable frequency motor; 5. First gear; 6. Second gear; 7. Spike roller; 8. Spike; 9. Baffle; 10. Second variable frequency motor; 11. Third gear; 12. Fourth gear; 13. Shaft; 14. Cotton-pulling tooth; 15. Third variable frequency motor; 16. Cotton-pulling roller; 17. Fan; 18. Air conveying pipe; 19. Air conveying box; 20. Screening plate; 21. Inclined plate; 22. Vibrating motor; 23. Spring; 24. Guide cylinder; 25. Feeding pipe; 26. Butterfly valve. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] The embodiments disclosed in this application are as follows: Figure 1-7 The cotton cleaning device on a cotton harvester shown includes a cotton harvester 1, a cleaning box 2 fixedly connected to the top of the cotton harvester 1, a cleaning component and a feeding mechanism installed inside the cleaning box 2, and the feeding mechanism installed below the cleaning component; The cleaning assembly includes a feeding plate 3, which is fixedly connected to the inside of the cleaning box 2. A first variable frequency motor 4 is fixedly connected to one side of the cleaning box 2. A first gear 5 meshes with one side of the first variable frequency motor 4. The output end of the first variable frequency motor 4 is fixedly connected to the first gear 5. A second gear 6 meshes with one side of the first gear 5. Spike rollers 7 are fixedly connected to the outer sides of both the first gear 5 and the second gear 6. The spike rollers 7 are rotatably connected to the inside of the cotton picker 1. Multiple spikes 8 are fixedly connected to the outer side of the spike rollers 7. A baffle 9 is fixedly connected to one side of each spike roller 7. A second variable frequency motor 10 is fixedly connected to one side of the cleaning box 2. A third gear 11 is fixedly connected to the output end of the second variable frequency motor 10. The third gear 11 meshes with one side of the second gear 6. There is a fourth gear 12, and a rotating shaft 13 is fixedly connected inside the fourth gear 12 and the third gear 11. Multiple cotton-pulling teeth 14 are fixedly connected to the outside of the rotating shaft 13. Two third variable frequency motors 15 are fixedly connected to one side of the cleaning box 2. The output end of the third variable frequency motor 15 is fixedly connected to the cotton-pulling roller 16. The two spiked rollers 7 drive multiple opposing rotations. The cotton is first hit by the two spiked rollers 7, so that the large impurities mixed in are initially removed. Then, the cotton-pulling teeth 14 driven by the two rotating shafts 13 hit the cotton again, which can comb the cotton in multiple directions, enhance the impact force on the cotton, make it easier for impurities to fall off the cotton, reduce dead corners in the cleaning process, and reduce the accumulation of impurities.

[0020] Reference Figure 3 and 5 As shown, the feeding mechanism includes a blower 17, with an air conveying pipe 18 connected to the output end of the blower 17. One end of the air conveying pipe 18 is connected to an air conveying box 19. A discharge port is provided on one side of the cleaning box 2. A screen plate 20 is fixedly connected to the bottom of the air conveying box 19. The screen plate 20 is fixedly connected to the inside of the cleaning box 2. Two inclined plates 21 are fixedly connected to the top of the screen plate 20. A vibrating motor 22 is fixedly connected to the bottom of the screen plate 20. Multiple springs 23 are fixedly connected to the bottom of the screen plate 20. Guide cylinders 24 are fixedly connected to the bottom of the springs 23. The bottom of the cleaning box 2 is connected to the discharge pipe 25, and the discharge pipe 25 is fixedly connected to the butterfly valve 26. The vibration motor 22 and multiple springs 23 work together to drive the screen plate 20 to vibrate, which helps the cotton to loosen and stratify on the screen plate, making it easier to separate impurities from the cotton. At the same time, the air box 19 can blow the cotton on the screen plate 20. The slope of the two inclined plates 21 provides guidance so that the cotton can move quickly to the discharge port, thereby improving the discharge efficiency.

[0021] Working principle of this utility model: This utility model designs a cotton cleaning device for a cotton harvester, the specific structure of which is shown in the attached instruction manual. Figure 1-7As shown, in this technical solution, through the cooperation of various structures, when the cotton needs to be coarsely cleaned, the cotton harvester 1 transports the harvested cotton into the cleaning box 2, and then simultaneously starts the first variable frequency motor 4, the second variable frequency motor 10, and two third variable frequency motors 15. Utilizing the inclined action of the feed plate 3, the cotton falls between the two spiked rollers 7. Then, the first variable frequency motor 4 drives the first gear 5 to rotate, causing the first gear 5 to mesh and drive the second gear 6 to rotate. This allows the first gear 5 and the second gear 6 to drive the two spiked rollers 7 to rotate in opposite directions. The two spiked rollers 7 and multiple spikes 8 can then be used to initially loosen and strike the cotton. The cotton is cleaned, and large impurities mixed in are removed. Due to the difference in quality between the cotton and the impurities, the impurities fall off before the cotton. At the same time, the second variable frequency motor 10 drives the third gear 11 to mesh with the fourth gear 12 to rotate. The third gear 11 and the fourth gear 12 can drive multiple cotton-picking teeth 14 to rotate through the rotating shaft 13. The two cotton-picking teeth 14 can further comb and beat the cotton. At the same time, two third variable frequency motors 15 are started, and the two third variable frequency motors 15 drive the cotton-picking roller 16 to rotate in the opposite direction to the two rotating shafts 13, so that the cotton on the cotton-picking teeth 14 can be swept off onto the screen plate 20. When cotton needs to be fed, the blower 17 is started. The blower 17 can deliver air to the air box 19 through the air pipe 18. The slope of the screen plate 20 and the guiding effect of the cross-section of the two inclined plates 21 can make the air deliver the cotton to the discharge port. At the same time, the vibration motor 22 is started. The vibration motor 22 and multiple springs 23 work together to drive the screen plate 20 to vibrate up and down inside the cleaning box 2. Multiple guide cylinders 24 can provide guidance through the springs 23. The vibration of the screen plate 20 can make the impurities on the screen plate 20 fall into the inside of the cleaning box 2 and shake the cotton to the discharge port to facilitate the feeding of cotton.

[0022] In the accompanying drawings of the embodiments disclosed in this utility model, only the structures involved in the embodiments of this utility model are shown. Other structures can be referred to with ordinary design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are existing technologies and are therefore not shown in the figures and will not be described here. In conclusion, the above are merely preferred embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A cotton cleaning device for a cotton harvester, comprising a cotton harvester (1), characterized in that: The top of the cotton harvester (1) is fixedly connected to a cleaning box (2), and the cleaning box (2) is equipped with a cleaning component and a feeding mechanism. The feeding mechanism is installed below the cleaning component. The cleaning assembly includes a feeding plate (3), which is fixedly connected to the inside of the cleaning box (2). A first variable frequency motor (4) is fixedly connected to one side of the cleaning box (2). A first gear (5) is fixedly connected to the output end of the first variable frequency motor (4). A second gear (6) meshes with one side of the first gear (5). Spike rollers (7) are fixedly connected to the outside of both the first gear (5) and the second gear (6). The spike rollers (7) are rotatably connected to the inside of the cotton picker (1).

2. The cotton cleaning device on the cotton harvester according to claim 1, characterized in that: Multiple spikes (8) are fixedly connected to the outside of the spike roller (7), and baffles (9) are fixedly connected to one side of the two spike rollers (7).

3. The cotton cleaning device on the cotton harvester according to claim 1, characterized in that: A second variable frequency motor (10) is fixedly connected to one side of the cleaning box (2). A third gear (11) is fixedly connected to the output end of the second variable frequency motor (10). A fourth gear (12) meshes with one side of the third gear (11). A rotating shaft (13) is fixedly connected inside the fourth gear (12) and the third gear (11). Multiple cotton-pulling teeth (14) are fixedly connected to the outside of the rotating shaft (13).

4. The cotton cleaning device on the cotton harvester according to claim 1, characterized in that: Two third frequency conversion motors (15) are fixedly connected to one side of the cleaning box (2), and a cotton-pulling roller (16) is fixedly connected to the output end of the third frequency conversion motor (15).

5. The cotton cleaning device on the cotton harvester according to claim 1, characterized in that: The feeding mechanism includes a blower (17), the output end of which is connected to an air supply pipe (18), one end of which is connected to an air supply box (19), and a discharge port is provided on one side of the cleaning box (2).

6. The cotton cleaning device on the cotton harvester according to claim 5, characterized in that: The bottom of the air supply box (19) is fixedly connected to a screen plate (20), the screen plate (20) is fixedly connected to the inside of the cleaning box (2), and the top of the screen plate (20) is fixedly connected to two inclined plates (21).

7. The cotton cleaning device on the cotton harvester according to claim 6, characterized in that: The bottom end of the screen plate (20) is fixedly connected to a vibration motor (22), the bottom end of the screen plate (20) is fixedly connected to multiple springs (23), the bottom end of the springs (23) is fixedly connected to a guide cylinder (24), the bottom end of the cleaning box (2) is connected to a discharge pipe (25), and a butterfly valve (26) is fixedly connected inside the discharge pipe (25).