Water dumpling wrapper processing device

Abstract

The utility model relates to the technical field of dough sheet processing, specifically is a kind of dumpling dough sheet processing device.It includes operation platform, material box, sliding table, dough sheet forming device and dough sheet ring cutting forming device.Material box is located above operation platform;Dough sheet forming device includes first press roll and second press roll;Sliding table is located between material box and operation platform, and power assembly for driving sliding table to move is installed on operation platform;Dough sheet ring forming device includes cutter mounting plate, second electric push rod and multiple annular cutters.The utility model realizes the full automation process from dough input to dumpling skin forming by the synergistic effect of various components, with the advantages of high efficiency, precision, flexibility, etc., to meet different production needs.

Description

Technical Field

[0001] This utility model relates to the field of dough processing technology, and in particular to a dumpling dough processing device. Background Technology

[0002] In the food processing industry, dumplings, as a popular traditional food, have a huge market demand. Making dumpling wrappers is a crucial step in the dumpling production process. Traditional dumpling wrapper processing mainly relies on manual operation, which is not only inefficient but also makes it difficult to guarantee the quality of the wrappers, such as thickness and size, thus failing to meet the needs of large-scale production.

[0003] Patent CN221284464U discloses a dough processing device for making dumplings, including a mounting frame, a support plate, a connecting ring, a bidirectional synchronous output motor, an output shaft, a drive gear, a through groove, and a toothed plate.

[0004] The aforementioned patent still has the following technical defects: it can only process single-layer dumpling wrappers, and the formed dumpling wrappers require additional stacking and sorting processes, which increases labor costs and production time. Utility Model Content

[0005] The purpose of this invention is to address the problems existing in the background technology by proposing a dumpling dough processing device.

[0006] The technical solution of this utility model is a dumpling dough processing device, comprising:

[0007] The control panel has a support at its bottom.

[0008] The material bin is located above the worktable. The top of the material bin is open, and the bottom of the material bin has a dough outlet.

[0009] The dough sheet forming device includes a first pressure roller and a second pressure roller, both of which are rotatably mounted inside the material box. A second servo motor for driving the rotation of the first pressure roller is installed at one end, and a third servo motor for driving the rotation of the second pressure roller is installed at one end.

[0010] The slide is located between the material box and the operating table, and the operating table is equipped with a power unit for driving the slide to move.

[0011] The dough ring-cutting and forming device includes a cutter mounting plate, a second electric push rod, and multiple ring cutters. A mounting bracket is provided on the operating table. The second electric push rod is mounted on the mounting bracket. The cutter mounting plate is connected to the output shaft of the second electric push rod. Multiple ring cutters are mounted on the bottom end of the cutter mounting plate.

[0012] Preferably, the shaft of the first pressure roller is rotatably mounted on the material box, the second servo motor is mounted on the outside of the material box and its output shaft is connected to the shaft of the first pressure roller, a roller frame is provided on the bottom inner side of the material box, the second pressure roller is rotatably mounted on the roller frame, the third servo motor is mounted on the roller frame, a third electric push rod for driving the roller frame to move is installed on the material box, and an active hole for the third servo motor to move is opened on the material box.

[0013] Preferably, side baffles are provided at both ends of the inner side of the material box, and gap baffles are connected to the bottom ends of the two side baffles. The gap between the first pressure roller and the second pressure roller is located between the two gap baffles. A first inclined plate and a second inclined plate are respectively provided at both ends between the two side baffles. The first inclined plate and the second inclined plate have an inverted "V" shape. A horizontal plate is connected to the upper end of the second inclined plate. The horizontal plate moves through the inner and outer sides of the material box. The second inclined plate is fixedly connected to the roller frame.

[0014] Preferably, the power assembly includes a sliding seat, a first servo motor, and a threaded rod. A sliding hole is provided on the operating table. The sliding seat is slidably installed inside the sliding hole, and the threaded rod is rotatably installed inside the sliding hole. The sliding seat and the threaded rod are threadedly connected. The first servo motor is installed at one end of the operating table, and its output shaft is connected to the end of the threaded rod. A first electric push rod for driving the slide table to rise and fall is installed on the sliding seat.

[0015] Preferably, a first infrared ranging sensor is installed on one end of the outer wall of the hopper.

[0016] Preferably, a second infrared ranging sensor for detecting the moving distance of the sliding seat is installed at one end of the operating table.

[0017] Compared with the prior art, the present invention has the following beneficial technical effects:

[0018] 1. This device automates the processing of dumpling wrappers. From dough input to wrapper forming, stacking, and ring cutting, a series of processes are completed in one go. The power unit drives the slide to move back and forth, which can quickly stack the wrappers into a multi-layer structure and then perform a one-time ring cutting, greatly improving production efficiency. Compared with the traditional single-layer wrapper processing method, it can produce more dumpling wrappers in a shorter time to meet the needs of large-scale production.

[0019] 2. By using a ring-cutting method on the stacked multi-layered wrappers, the formed dumpling wrappers can be naturally stacked together without additional sorting processes, which facilitates subsequent packaging and use, reduces labor costs and packaging time, and improves the efficiency of the entire production process. Attached Figure Description

[0020] Figure 1 and Figure 2 All of these are schematic diagrams of the structure of this utility model.

[0021] Figure 3 This is a cross-sectional view of the material box in this utility model.

[0022] Reference numerals: 1. Operating table; 101. Sliding hole; 2. Material box; 201. Movable hole; 3. Cutter mounting plate; 4. Circular cutter; 5. Slide table; 6. Bracket; 7. Sliding seat; 8. First electric push rod; 9. First servo motor; 10. Threaded rod; 11. Guide slide rod; 12. First infrared ranging sensor; 13. Second infrared ranging sensor; 14. Second electric push rod; 15. Mounting bracket; 16. PLC controller; 17. First pressure roller; 18. Second pressure roller; 19. Second servo motor; 20. Third servo motor; 21. Roller frame; 22. First inclined plate; 23. Second inclined plate; 24. Horizontal plate; 25. Side baffle; 26. Gap baffle; 27. Third electric push rod. Detailed Implementation

[0023] Example 1

[0024] like Figures 1-3 As shown in the figure, the dumpling dough processing device proposed in this embodiment includes an operating table 1, a material box 2, a slide table 5, a dough forming device, and a dough ring cutting forming device.

[0025] A support 6 is provided at the bottom of the operating table 1; the material box 2 is located above the operating table 1, and a support frame for supporting the material box 2 is installed on the operating table 1. The upper end of the material box 2 is open, and the bottom end of the material box 2 has a dough outlet; a PLC controller 16 is installed on the operating table 1.

[0026] The dough forming device includes a first pressure roller 17 and a second pressure roller 18. Both the first pressure roller 17 and the second pressure roller 18 are rotatably mounted inside the material box 2. A second servo motor 19 for driving the rotation of the first pressure roller 18 is installed at one end, and a third servo motor 20 for driving the rotation of the second pressure roller 19 is installed at one end.

[0027] The slide table 5 is located between the material box 2 and the operating table 1. The operating table 1 is equipped with a power assembly for driving the slide table 5 to move. The power assembly includes a sliding seat 7, a first servo motor 9, and a threaded rod 10. The operating table 1 has a sliding hole 101. The sliding seat 7 is slidably installed inside the sliding hole 101, and the threaded rod 10 is rotatably installed inside the sliding hole 101. The sliding seat 7 and the threaded rod 10 are threadedly connected. The first servo motor 9 is installed at one end of the operating table 1, and its output shaft is connected to the end of the threaded rod 10. It should be noted that a guide slide rod 11 is provided inside the sliding hole 101, and the sliding seat 7 is slidably installed on the slide rod 11. A first electric push rod 8 for driving the slide table 5 to rise and fall is installed on the sliding seat 7. A second infrared ranging sensor 13 for detecting the moving distance of the sliding seat 7 is installed at one end of the operating table 1.

[0028] A first infrared ranging sensor 12 is installed on one end of the outer wall of the material box 2. The first infrared ranging sensor 12 installed on one end of the outer wall of the material box 2 measures the thickness of the stacked skin in real time. The PLC controller 16 installed on the operating table 1 receives the data transmitted by the first infrared ranging sensor 12 and controls the extension and retraction of the first electric push rod 8 according to the preset program. With the cooperation of the first electric push rod 8, the distance between the top layer skin on the slide table 5 and the bottom skin outlet of the material box 2 is always kept consistent, ensuring that the skin can fall stably onto the slide table 5 for stacking.

[0029] The dough ring forming device includes a cutter mounting plate 3, a second electric push rod 14, and multiple ring cutters 4. A mounting bracket 15 is provided on the operating table 1. The second electric push rod 14 is mounted on the mounting bracket 15. The cutter mounting plate 3 is connected to the output shaft of the second electric push rod 14. Multiple ring cutters 4 are all mounted on the bottom end of the cutter mounting plate 3.

[0030] The working principle of this technical solution is as follows:

[0031] Dough preparation and preliminary treatment: When starting to process dumpling wrappers, the operator first puts the fermented dough into the feed box 2. The feed box 2 is located above the workbench 1, and its upper opening design makes it easy to put the dough in. After the dough enters the feed box 2, in order to make the dough wrappers better in the subsequent pressing and shaping process, a pressure plate can be set in the feed box 2 to compact the dough. This reduces the gaps inside the dough, making the dough more compact and helping with subsequent processing.

[0032] Dough forming process: After the dough is prepared, the second servo motor 19 and the third servo motor 20 are started. The second servo motor 19 drives the first pressure roller 17 to rotate, and the third servo motor 20 drives the second pressure roller 18 to rotate. The first pressure roller 17 and the second pressure roller 18 rotate inside the material box 2 to squeeze the dough.

[0033] Dough stacking process: The dough sheets, which have been extruded and shaped by the pressure rollers, fall from the dough sheet outlet at the bottom of the material box 2 onto the slide table 5. The slide table 5 is located between the material box 2 and the operating table 1. The power component on the operating table 1 starts to function, and the first servo motor 9 starts, driving the threaded rod 10 to rotate. Since the sliding seat 7 is threadedly connected to the threaded rod 10, and the sliding seat 7 is slidably installed inside the sliding hole 101 of the operating table 1, the rotation of the threaded rod 10 will cause the sliding seat 7 to slide inside the sliding hole 101. The first electric push rod 8 installed on the sliding seat 7 can drive the slide table 5 to rise and fall. The power component drives the slide table 5 to move back and forth. As the dough sheets continuously fall from the material box 2, the dough sheets are stacked into a multi-layer structure.

[0034] The process of ring-cutting the dumpling wrappers: After the dumpling wrappers are finished being produced, the power unit continues to work, driving the slide table 5 to move below the cutter mounting plate 3. The second infrared ranging sensor 13 installed at one end of the operating table 1 detects the moving distance of the sliding seat 7 to ensure that the slide table 5 stops accurately in the appropriate position. When the slide table 5 reaches the designated position, the second infrared ranging sensor 13 transmits the signal to the PLC controller 16, and the PLC controller 16 controls the power unit to stop working. The second electric push rod 14 installed on the mounting bracket 15 is activated, and its output shaft drives the cutter mounting plate 3 to move downward. The multiple ring cutters 4 installed at the bottom of the cutter mounting plate 3 move downward accordingly to ring-cut the stacked multi-layer wrappers. This method of ring-cutting the stacked multi-layer wrappers allows the formed dumpling wrappers to be stacked together, which greatly facilitates subsequent packaging and use.

[0035] Example 2

[0036] like Figures 1-3 As shown, in this embodiment, a dumpling dough processing device is proposed. Compared with the first embodiment, in this embodiment, the shaft of the first pressure roller 17 is rotatably mounted on the material box 2, the second servo motor 19 is mounted on the outside of the material box 2 and its output shaft is connected to the shaft of the first pressure roller 17, a roller frame 21 is provided on the bottom inner side of the material box 2, the second pressure roller 18 is rotatably mounted on the roller frame 21, the third servo motor 20 is mounted on the roller frame 21, a third electric push rod 27 for driving the roller frame 21 to move is installed on the material box 2, and an active hole 201 for the third servo motor 20 to move is opened on the material box 2.

[0037] Both ends of the inner side of the material box 2 are provided with side baffles 25, and the bottom ends of the two side baffles 25 are connected with gap baffles 26. The gap between the first pressure roller 17 and the second pressure roller 18 is located between the two gap baffles 26. The two ends between the two side baffles 25 are respectively provided with a first inclined plate 22 and a second inclined plate 23. The first inclined plate 22 and the second inclined plate 23 have an inverted "V" shape. The upper end of the second inclined plate 23 is connected with a horizontal plate 24. The horizontal plate 24 can move through the inner and outer sides of the material box 2. The second inclined plate 23 is fixedly connected to the roller frame 21.

[0038] In this embodiment, the shaft of the first pressure roller 17 is rotatably mounted on the material box 2, and the second servo motor 19 is mounted on the outside of the material box 2. Its output shaft is connected to the shaft of the first pressure roller 17 to ensure stable power transmission. The second pressure roller 18 is rotatably mounted on the roller frame 21, and the third servo motor 20 is mounted on the roller frame 21. The third electric push rod 27 on the material box 2 can drive the roller frame 21 to move. By controlling the extension and retraction of the third electric push rod 27, the distance between the second pressure roller 18 and the first pressure roller 17 can be adjusted, thereby realizing flexible adjustment of the dough thickness.

[0039] The side baffles 25 set at both ends of the inner side of the material box 2 play a key limiting role. They can prevent the dough from entering the area outside the first pressure roller 17, ensuring that the dough can only be squeezed and shaped between the pressure rollers, thus improving the processing accuracy and efficiency. The gap baffles 26 connected to the bottom ends of the two side baffles 25 further limit the extrusion range of the dough, allowing the dough to pass through the gap between the first pressure roller 17 and the second pressure roller 18 more concentratedly. At the same time, the first inclined plate 22 and the second inclined plate 23 have an inverted "V" shape structure, which can guide the dough between the pressure rollers, making it convenient for the pressure rollers to squeeze the dough. The horizontal plate 24 connected to the upper end of the second inclined plate 23 can move through the inner and outer sides of the material box 2, and the second inclined plate 23 is fixedly connected to the roller frame 21. When the roller frame 21 moves, the second inclined plate 23 will also move accordingly.

[0040] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A dumpling dough processing device, characterized in that, include: The operating table (1) has a support (6) at its bottom; Material box (2), the material box (2) is located above the operating table (1), the upper end of the material box (2) is open, and the bottom end of the material box (2) has a dough outlet; The dough forming device includes a first pressure roller (17) and a second pressure roller (18). Both the first pressure roller (17) and the second pressure roller (18) are rotatably installed inside the material box (2). A second servo motor (19) for driving the rotation of the first pressure roller (17) is installed at one end, and a third servo motor (20) for driving the rotation of the second pressure roller (18) is installed at one end. The slide (5) is located between the material box (2) and the operating table (1). The operating table (1) is equipped with a power unit for driving the slide (5) to move. The dough ring cutting and forming device includes a cutter mounting plate (3), a second electric push rod (14), and multiple ring cutters (4). A mounting bracket (15) is provided on the operating table (1). The second electric push rod (14) is mounted on the mounting bracket (15). The cutter mounting plate (3) is connected to the output shaft of the second electric push rod (14). Multiple ring cutters (4) are all mounted on the bottom end of the cutter mounting plate (3).

2. The dumpling wrapper processing device according to claim 1, characterized in that, The first pressure roller (17) is rotatably mounted on the material box (2). The second servo motor (19) is mounted on the outside of the material box (2) and its output shaft is connected to the shaft of the first pressure roller (17). A roller frame (21) is provided on the bottom inner side of the material box (2). The second pressure roller (18) is rotatably mounted on the roller frame (21). The third servo motor (20) is mounted on the roller frame (21). A third electric push rod (27) for driving the roller frame (21) to move is installed on the material box (2). An active hole (201) for the third servo motor (20) to move is provided on the material box (2).

3. The dumpling wrapper processing device according to claim 2, characterized in that, Side baffles (25) are provided at both ends of the inner side of the material box (2). The bottom ends of the two side baffles (25) are connected to gap baffles (26). The gap between the first pressure roller (17) and the second pressure roller (18) is located between the two gap baffles (26). The two ends between the two side baffles (25) are respectively provided with a first inclined plate (22) and a second inclined plate (23). The first inclined plate (22) and the second inclined plate (23) are in the shape of an inverted "V". The upper end of the second inclined plate (23) is connected to a horizontal plate (24). The horizontal plate (24) moves through the inner and outer sides of the material box (2). The second inclined plate (23) is fixedly connected to the roller frame (21).

4. The dumpling wrapper processing device according to claim 1, characterized in that, The power assembly includes a sliding seat (7), a first servo motor (9), and a threaded rod (10). A sliding hole (101) is provided on the operating table (1). The sliding seat (7) is slidably installed inside the sliding hole (101). The threaded rod (10) is rotatably installed inside the sliding hole (101). The sliding seat (7) and the threaded rod (10) are threadedly connected. The first servo motor (9) is installed at one end of the operating table (1) and its output shaft is connected to the end of the threaded rod (10). A first electric push rod (8) for driving the slide table (5) to rise and fall is installed on the sliding seat (7).

5. The dumpling wrapper processing device according to claim 4, characterized in that, A first infrared ranging sensor (12) is installed on one end of the outer wall of the material box (2).

6. The dumpling wrapper processing device according to claim 4, characterized in that, A second infrared ranging sensor (13) for detecting the moving distance of the sliding seat (7) is installed at one end of the control panel (1).

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