A saline injection device with a filtration cycle

Abstract

The utility model relates to brine injection device technical field discloses a kind of brine injection devices with filtering circulation, including box, the upper surface of the box is equipped with processing groove, the inner side of the processing groove is fixedly connected with chain conveying mechanism, the upper surface of the box is fixedly connected with injection mechanism, the outside of the box is fixedly connected with recovery tank, the outer surface of the recovery tank is movably connected with filter plate, cleaning assembly is arranged between the recovery tank and filter plate, the surface of the recovery tank is provided with discharge port, the outer surface of the discharge port is movably connected with discharge plate. In the utility model, the first motor drives spiral rod to push brine impurities in the anti-blocking recovery assembly, and the installation frame is matched to strengthen the structure rigidity and self-lubricating bearing seat to reduce resistance, realize brine recycling, prevent pipeline blockage and improve recovery efficiency, while reducing liquid resistance, guarantee high-load stable transmission.

Description

Technical Field

[0001] This utility model relates to the technical field of saline injection devices, and in particular to a saline injection device with filtration and circulation. Background Technology

[0002] In the food processing industry, especially in meat processing, brine injection is a key process for improving product quality. Brine injection allows meat products to fully absorb brine, improving tenderness, flavor, and water retention, and increasing yield.

[0003] A brine injector is a piece of equipment specifically designed for the food processing industry. It is mainly used to evenly inject brine or marinating liquid into meat products to improve the taste and yield of the products.

[0004] While existing brine injection devices achieve brine injection, their brine recovery and circulation systems typically employ simple pipeline transportation, which easily leads to impurities clogging the pipelines, low brine recovery efficiency, and a lack of automatic cleaning and maintenance in the filtration system, resulting in decreased brine cleanliness and poor equipment stability. This affects the continuous and efficient operation of the equipment and makes it inconvenient to use. Therefore, a brine injection device with filtration and circulation is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a brine injection device with filtration and circulation, which aims to solve the problems in the existing brine recovery and circulation system that uses simple pipeline transportation, which is prone to pipe blockage by impurities, low brine recovery efficiency, and lack of automatic cleaning and maintenance of the filtration system, resulting in decreased brine cleanliness and poor equipment stability, thus affecting the continuous and efficient operation of the equipment.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a brine injection device with filtration and circulation, comprising a housing, a processing groove on the upper surface of the housing, a mesh conveyor mechanism fixedly connected to the inner side of the processing groove, an injection mechanism fixedly connected to the upper surface of the housing, a recovery box fixedly connected to the outer side of the housing, a filter plate movably engaged on the outer surface of the recovery box, a cleaning component provided between the recovery box and the filter plate, a slag discharge port on the surface of the recovery box, a slag discharge plate movably engaged on the outer surface of the slag discharge port, a return pipe fixedly connected between the recovery box and the injection mechanism, and an anti-clogging recovery component provided between the housing and the recovery box;

[0007] The anti-clogging recycling component includes a recycling channel and a recycling pipe. The recycling channel is internally connected to the inner surface of the box, and the end of the recycling pipe is fixedly connected to the outer surface of the box. A first motor is fixedly connected to the outer wall of the recycling pipe, and a spiral winch is fixedly connected to the output end of the first motor.

[0008] As a further description of the above technical solution:

[0009] The recycling channel is internally connected to the recycling pipe, and a mounting bracket is fixedly connected between the outer wall of the first motor and the outer surface of the housing.

[0010] As a further description of the above technical solution:

[0011] The end of the spiral winch away from the first motor is rotatably connected to a bearing seat, and the outer wall of the bearing seat is fixedly connected to the inner wall of the recycling channel.

[0012] As a further description of the above technical solution:

[0013] The cleaning assembly includes a second motor, the outer wall of which is fixedly connected to the outer surface of the recycling bin, and a threaded rod is fixedly connected to the output end of the second motor. The end of the threaded rod away from the second motor is rotatably connected to the inner surface of the recycling bin.

[0014] As a further description of the above technical solution:

[0015] A cleaning scraper is threadedly connected to the outer side of the threaded rod. The outer side of the cleaning scraper is attached to the inner wall of the recycling bin, and the bottom end of the cleaning scraper is attached to the upper surface of the filter plate.

[0016] As a further description of the above technical solution:

[0017] The outer side of the filter plate is movably engaged with the inner wall of the recycling box, and the outer side of the slag discharge plate is movably engaged with the inner wall of the slag discharge port. Both the outer surfaces of the filter plate and the slag discharge plate are fixedly connected with handles.

[0018] As a further description of the above technical solution:

[0019] A protective cover is rotatably connected to the upper surface of the enclosure, and an observation window is fixedly connected to the outer surface of the protective cover.

[0020] As a further description of the above technical solution:

[0021] One end of the return pipe is fixedly connected to the input end of the injection mechanism, and the other end of the return pipe is connected through to the inner wall of the recovery tank.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, the first motor in the anti-clogging recycling component drives the spiral winch to push out brine impurities. The mounting frame strengthens the structural rigidity and the self-lubricating bearing seat reduces resistance, thereby realizing the recycling of brine, preventing pipeline blockage and improving recycling efficiency. At the same time, it reduces liquid resistance and ensures stable transmission under high load.

[0024] 2. In this utility model, the cleaning component controls the discharge of impurities by using the adjustment component consisting of the slag discharge port and the slag discharge plate. Combined with the multi-layer filter screen of the filter plate for graded filtration, and the second motor in the cleaning component drives the threaded rod to drive the cleaning scraper to automatically scrape off impurities, the system achieves convenient slag discharge, efficient filtration and automatic cleaning functions, ensuring the cleanliness of the recovered brine and the long-term stable operation of the filtration system. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a saline injection device with filtration and circulation proposed in this utility model.

[0026] Figure 2 This is a schematic diagram of the opening structure of the protective cover of a brine injection device with filtration and circulation proposed in this utility model.

[0027] Figure 3 This is a schematic diagram of the overall cross-sectional internal structure of a saline injection device with filtration and circulation proposed in this utility model.

[0028] Figure 4 This is a schematic diagram of the injection mechanism, the return pipe connection at the recovery tank, and a partially disassembled structure of a brine injection device with filtration and circulation proposed in this utility model.

[0029] Legend:

[0030] 1. Housing; 2. Processing tank; 3. Mesh conveyor mechanism; 4. Injection mechanism; 5. Recycling box; 6. Anti-clogging recycling component; 61. Recycling channel; 62. Recycling pipe; 63. First motor; 64. Spiral winch; 65. Bearing seat; 7. Filter plate; 8. Slag discharge port; 9. Slag discharge plate; 10. Return liquid pipe; 11. Cleaning component; 111. Second motor; 112. Threaded rod; 113. Cleaning scraper; 12. Protective cover. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1-3This utility model provides an embodiment of a brine injection device with filtration and circulation, comprising a housing 1, which serves as the overall support frame, bearing all core components. A protective cover 12 is rotatably connected to the upper surface of the housing 1. The protective cover 12 can rotate around the connection point, protecting the operator during device operation and preventing accidental contact with internal operating parts, thus ensuring operational safety. An observation window is fixedly connected to the outer surface of the protective cover 12, which can isolate external debris from interference during device operation, protecting the operator's safety. The observation window is made of impact-resistant transparent material, facilitating real-time monitoring of the material injection status in the processing tank 2. The upper surface of the housing 1 is provided with a processing tank 2, which is used to place the material to be processed, providing a working space for brine injection operations. Its shape and size are determined according to... Designed to meet actual processing needs, a mesh chain conveyor 3 is fixedly connected to the inner side of the processing tank 2. The mesh chain conveyor 3 can drive the material to move within the processing tank 2, allowing the material to pass through the injection mechanism 4 sequentially, thus achieving continuous and automated brine injection processing. The injection mechanism 4 is fixedly connected to the upper surface of the box 1. The injection mechanism 4 is the core component for realizing the brine injection function. Through a precise mechanical structure and control system, brine is injected into the material evenly and quantitatively. The mesh chain conveyor 3 is driven by a motor to achieve uniform material transport, ensuring that the injection mechanism 4 injects precise quantities. A recovery box 5 is fixedly connected to the outer side of the box 1. The recovery box 5 is made of corrosion-resistant material and is used to collect excess brine and any impurities that may be generated during the processing for subsequent treatment and recycling.

[0033] Reference Figure 1 , Figure 2 and Figure 4The surface of the recycling bin 5 has a slag discharge port 8, which provides a channel for impurities to be discharged from the recycling bin 5. Its position and size are designed to facilitate the smooth discharge of impurities. A slag discharge plate 9 is movably snapped onto the outer surface of the slag discharge port 8. The outer side of the slag discharge plate 9 is movably snapped onto the inner wall of the slag discharge port 8. The slag discharge plate 9 is installed at the slag discharge port 8 through a movable snap-fit ​​mechanism, allowing the slag discharge port 8 to be opened or closed as needed, facilitating control over the timing of impurity discharge and preventing leakage of impurities when not in a slag discharge state. A filter plate 7 is movably snapped onto the outer surface of the recycling bin 5. The filter plate 7 is used for preliminary filtration of the recovered brine, intercepting larger impurity particles to ensure the cleanliness of the recovered brine. Its movable snap-fit ​​mechanism facilitates disassembly and cleaning. The outer side of the filter plate 7 is movably snapped onto the inner wall of the recycling bin 5. The filter plate 7 has a multi-layer filter structure for graded filtration of impurities. Handles are fixedly connected to the outer surfaces of both the filter plate 7 and the slag discharge plate 9. The handles are ergonomically designed and combined with the snap-fit ​​filter plate 7 and slag discharge plate 9 for easy disassembly and maintenance. A cleaning component 11 is provided between the filter plate 7 and the filter plate 7. The cleaning component 11 is used to clean the filter plate 7 and the inner wall of the recycling box 5 to prevent impurities from adhering and affecting the filtration effect and normal operation of the equipment. The cleaning component 11 includes a second motor 111, which provides a power source for the cleaning component 11 and drives the movement of subsequent components through stable speed output. The outer wall of the second motor 111 is fixedly connected to the outer surface of the recycling box 5. A threaded rod 112 is fixedly connected to the output end of the second motor 111. The end of the threaded rod 112 away from the second motor 111 is rotatably connected to the inner surface of the recycling box 5. A cleaning scraper 113 is threadedly connected to the outer side of the threaded rod 112. The outer side of the cleaning scraper 113 is attached to the inner wall of the recycling box 5, and the bottom end of the cleaning scraper 113 is attached to the upper surface of the filter plate 7. Driven by the threaded rod 112, the cleaning scraper 113 moves linearly along the axial direction of the threaded rod 112 to scrape and clean the inner wall of the recycling box 5 and the upper surface of the filter plate 7, ensuring the long-term stable operation of the filtration system.

[0034] Reference Figures 2-4A return pipe 10 is fixedly connected between the recovery tank 5 and the injection mechanism 4. One end of the return pipe 10 is fixedly connected to the input end of the injection mechanism 4, and the other end of the return pipe 10 is connected to the inner wall of the recovery tank 5. The return pipe 10 has a built-in one-way valve to prevent brine backflow. Its smooth inner wall design reduces liquid resistance. The return pipe 10 forms a brine circulation channel between the recovery tank 5 and the injection mechanism 4, transporting the treated brine in the recovery tank 5 back to the injection mechanism 4, realizing the recycling of brine and saving resources. An anti-clogging recovery component 6 is installed between the tank body 1 and the recovery tank 5. The function of the anti-clogging recovery component 6 is to prevent impurities from clogging the recovery channel 61 during the recovery process. To ensure smooth brine recovery and improve equipment reliability, the anti-clogging recovery component 6 includes a recovery channel 61 and a recovery pipe 62. The recovery channel 61 and recovery pipe 62 together form the brine recovery path. Their reasonable structural design ensures smooth brine recovery. The interior of the recovery channel 61 is internally connected to the inner surface of the tank 1, allowing excess brine generated during processing within the tank 1 to smoothly enter the recovery channel 61 for recovery. The end of the recovery pipe 62 is fixedly connected to the outer surface of the tank 1. The recovery channel 61 and the recovery pipe 62 are internally connected. A first motor 63 is fixedly connected to the outer wall of the recovery pipe 62. 3 provides power to the anti-clogging recycling component 6, which achieves the anti-clogging function by driving the spiral winch 64 to rotate. A mounting bracket is fixedly connected between the outer wall of the first motor 63 and the outer surface of the housing 1. The mounting bracket is used to fix the first motor 63, ensuring that the first motor 63 is firmly installed and will not shake during operation, thus improving the working stability of the anti-clogging recycling component 6. The output end of the first motor 63 is fixedly connected to the spiral winch 64. Driven by the first motor 63, the spiral winch 64 rotates, and through the pushing action of the spiral blades, it transports the brine and impurities in the recycling channel 61 and recycling pipe 62 to the recycling tank 5, preventing impurities from accumulating and clogging the pipes. The spiral winch 64 is located away from the housing 5. One end of the first motor 63 is rotatably connected to a bearing seat 65, which provides support and a fulcrum for the spiral winch 64, ensuring stable operation of the spiral winch 64 during rotation and reducing friction and wear. The outer wall of the bearing seat 65 is fixedly connected to the inner wall of the recycling channel 61. Through the anti-clogging recycling component 6, the first motor 63 drives the spiral winch 64 to rotate, and the brine and injected meat scraps in the box 1 are quickly transported to the recycling box 5 through the spiral pushing principle. The bearing seat 65 uses a self-lubricating bearing to reduce operating resistance, and the mounting frame strengthens the structural rigidity to ensure stable transmission under high load operation, effectively avoiding pipe blockage and improving brine recycling efficiency.

[0035] Working principle: The material to be processed is placed in the processing tank 2 of the housing 1. The mesh conveyor 3, driven by the motor, drives the material to pass through the injection mechanism 4 at a uniform speed. The injection mechanism 4 injects brine into the material evenly and quantitatively through a precision mechanical structure and control system. During the injection process, excess brine and impurities fall into the processing tank 2 and are recovered by the anti-clogging recovery component 6 between the housing 1 and the recovery tank 5. The first motor 63 drives the spiral winch 64 to rotate, and the brine and debris are transported to the recovery tank 5 through the recovery channel 61 and the recovery pipe 62 through the spiral pushing principle. The self-lubricating design of the bearing seat 65 reduces the running resistance, and the mounting frame ensures structural stability and avoids pipe blockage. The brine in the recovery tank 5 is graded by the multi-layer filter screen of the filter plate 7. The filter intercepts impurity particles. The second motor 111 of the cleaning component 11 drives the threaded rod 112 to rotate, which drives the cleaning scraper 113 to move in a straight line along the inner wall of the recovery box 5 and the upper surface of the filter plate 7 to scrape off the attached impurities and ensure the filtration effect. The filtered brine is transported to the input end of the injection mechanism 4 through the one-way valve of the return pipe 10. The smooth inner wall design of the return pipe 10 reduces liquid resistance and realizes the recycling of brine. When discharging slag, the slag discharge plate 9 is opened and the impurities are discharged from the slag discharge port 8. The handle design makes it easy to disassemble and maintain the filter plate 7 and the slag discharge plate 9. The protective cover 12, together with the observation window, ensures the safety of operation and facilitates real-time monitoring of the processing status, ultimately forming an automated processing flow of "injection-recovery-filtration-circulation".

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A saline injection device with filtration and circulation, comprising a housing (1), characterized in that: The upper surface of the box (1) is provided with a processing groove (2), and a mesh chain conveyor mechanism (3) is fixedly connected to the inner side of the processing groove (2). An injection mechanism (4) is fixedly connected to the upper surface of the box (1). A recycling box (5) is fixedly connected to the outer side of the box (1). A filter plate (7) is movably attached to the outer surface of the recycling box (5). A cleaning component (11) is provided between the recycling box (5) and the filter plate (7). A slag discharge port (8) is opened on the surface of the recycling box (5). A slag discharge plate (9) is movably attached to the outer surface of the slag discharge port (8). A return pipe (10) is fixedly connected between the recycling box (5) and the injection mechanism (4). An anti-clogging recycling component (6) is provided between the box (1) and the recycling box (5). The anti-blocking recycling component (6) includes a recycling channel (61) and a recycling pipe (62). The interior of the recycling channel (61) is connected to the inner surface of the box (1). The end of the recycling pipe (62) is fixedly connected to the outer surface of the box (1). A first motor (63) is fixedly connected to the outer wall of the recycling pipe (62). A spiral winch (64) is fixedly connected to the output end of the first motor (63).

2. The saline injection device with filtration and circulation according to claim 1, characterized in that: The recycling channel (61) is internally connected to the recycling pipe (62), and a mounting bracket is fixedly connected between the outer wall of the first motor (63) and the outer surface of the box (1).

3. The saline injection device with filtration and circulation according to claim 1, characterized in that: The end of the spiral winch (64) away from the first motor (63) is rotatably connected to a bearing seat (65), and the outer wall of the bearing seat (65) is fixedly connected to the inner wall of the recycling channel (61).

4. A saline injection device with filtration and circulation according to claim 1, characterized in that: The cleaning component (11) includes a second motor (111), the outer wall of which is fixedly connected to the outer surface of the recycling bin (5), and a threaded rod (112) is fixedly connected to the output end of the second motor (111). The end of the threaded rod (112) away from the second motor (111) is rotatably connected to the inner surface of the recycling bin (5).

5. A saline injection device with filtration and circulation according to claim 4, characterized in that: The outer side of the threaded rod (112) is threaded with a cleaning scraper (113), the outer side of the cleaning scraper (113) is attached to the inner wall of the recycling box (5), and the bottom end of the cleaning scraper (113) is attached to the upper surface of the filter plate (7).

6. A saline injection device with filtration and circulation according to claim 1, characterized in that: The outer side of the filter plate (7) is movably engaged with the inner wall of the recycling box (5), and the outer side of the slag discharge plate (9) is movably engaged with the inner wall of the slag discharge port (8). The outer surfaces of the filter plate (7) and the slag discharge plate (9) are both fixedly connected with handles.

7. A saline injection device with filtration and circulation according to claim 1, characterized in that: The upper surface of the housing (1) is rotatably connected to a protective cover (12), and the outer surface of the protective cover (12) is fixedly connected to an observation window.

8. A saline injection device with filtration and circulation according to claim 1, characterized in that: One end of the return pipe (10) is fixedly connected to the input end of the injection mechanism (4), and the other end of the return pipe (10) is connected through to the inner wall of the recovery box (5).

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