A green tea frying and rolling integrated device

CN224654608UActive Publication Date: 2026-08-21NINGDE ANJI TEA IND CO LTD
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Patent Information

Application Number
CN202522012818.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2026-08-21
Estimated Expiration
2035-09-18

AI Technical Summary

Benefits of technology

(1)本方案,通过设置翻炒机、输送机构和揉捻机组成的自动输送单元,实现了杀青与揉捻两大工序之间的无缝、自动化衔接。杀青完成后,茶坯通过倾斜的输送带直接送入揉捻机,彻底取代了人工搬运,显著降低了劳动强度,提高了生产效率和作业安全性。

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Abstract

The utility model discloses a kind of green tea stir-frying rubbing and twisting integrated devices, belong to tea processing equipment technical field, a kind of green tea stir-frying rubbing and twisting integrated devices, including workbench, the upper portion of workbench is respectively installed from left to right with rubbing and twisting machine and stir-frying machine, conveying mechanism is installed at the joint of rubbing and twisting machine and stir-frying machine, the lower portion of workbench is fixedly connected with support leg, the inside bottom of stir-frying machine is installed with electric heating disc, the upper portion of electric heating disc is installed with stir-frying pot, the side of stir-frying machine is installed with mounting bracket, the side of mounting bracket is installed with stir-frying mechanism;By setting up stir-frying machine, automatic conveying unit of conveying mechanism and rubbing and twisting machine composition, seamless, automatic link between two major processes of fixation and rubbing and twisting is realized.After fixation is completed, tea base is directly sent into rubbing and twisting machine by inclined conveyer belt, completely replaces manual handling, significantly reduces labor intensity, improves production efficiency and job safety.
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Description

Technical Field

[0001] This utility model relates to the technical field of tea processing equipment, and more specifically, to an integrated device for stir-frying and kneading green tea. Background Technology

[0002] Oolong tea is a semi-fermented tea with a complex processing technique, mainly including withering, oxidation, fixation, rolling, and drying. Among these, fixation (deactivating the tea leaves through high-temperature stir-frying to stop fermentation) and rolling (forming the tea leaves into strips and squeezing out the tea juice through pressing and kneading) are the key steps that determine the appearance and internal quality of the tea.

[0003] Based on the above, the inventors have discovered that currently, the fixing and rolling of oolong tea are usually completed by two separate machines. Operators need to transfer the hot tea leaves after fixing from the frying machine to the rolling machine. This process is not only cumbersome, labor-intensive, and inefficient, but also causes the tea leaves to cool and lose moisture during the transfer, affecting the rolling effect, resulting in a low yield of tea leaves and uneven tea juice release, ultimately impacting the aroma and flavor of the tea. Therefore, in view of this, the inventors have researched and improved the existing structure to provide an integrated device for frying and rolling oolong tea, aiming to achieve greater practical value. Utility Model Content

[0004] 1. Technical problems to be solved To address the problems existing in the prior art, the purpose of this utility model is to provide an integrated device for stir-frying and kneading green tea. It can realize the continuous and automated connection between the fixation and kneading processes, reduce labor intensity, improve production efficiency, and improve kneading quality and tea quality by reducing the loss of temperature and humidity during the tea leaf transfer process.

[0005] 2. Technical Solution To solve the above problems, the present invention adopts the following technical solution.

[0006] A device for frying and kneading green tea includes a workbench. A kneading machine and a frying machine are installed on the top of the workbench from left to right. A conveying mechanism is installed at the connection between the kneading machine and the frying machine. A support leg is fixedly connected to the bottom of the workbench. An electric heating plate is installed at the bottom of the inside of the frying machine. A frying pan is installed above the electric heating plate. A mounting frame is installed on the side of the frying machine. A frying mechanism is installed on one side of the mounting frame. The stir-frying mechanism includes a strip frame fixedly connected to one side of the mounting frame. A mounting base is bolted to one side of the strip frame. A motor is mounted on one side of the mounting base. A gear is driven to one side of the motor. A rack is meshed to one side of the gear. A square frame is bolted to the bottom of the rack. A motor is installed inside the square frame. Stir-frying blades are mounted below the motor via a rotating shaft.

[0007] Furthermore, the kneading machine includes a conical mounting cylinder arranged in a triangle at the upper left corner of the worktable. The conical mounting cylinder is equipped with a movable joint via a bearing seat. A mounting sleeve is fixedly connected to one side of the movable joint. A kneading cylinder is provided inside the mounting sleeve. A kneading disc is installed below the kneading cylinder, and a top cover is installed above the kneading cylinder.

[0008] Furthermore, a sturdy frame is bolted to the bottom of the kneading disc, and a motor is installed inside the movable joint near the left side of the kneading disc. The output end of the motor is connected to the bearing seat.

[0009] Furthermore, the movable joint is composed of a first connector, a second connector, and a movable shaft. One side of the first connector is fixedly connected to the mounting sleeve, and the first connector is connected to the second connector via the movable shaft. One side of the second connector is connected to the bearing seat via a fixed shaft.

[0010] Furthermore, a control panel is installed on the side of the stir-fry machine, and the control panel is electrically connected to the electric heating plate.

[0011] Furthermore, ventilation openings are fixedly provided on both sides of the stir-fry machine, and the diameter of each ventilation opening is the same.

[0012] Furthermore, the size of the stir-frying blades is matched with the size of the stir-frying pan. The conveying mechanism is composed of a conveyor belt, a frame, and a motor. The conveyor belt is installed inside the frame, and the motor is installed on one side of the conveyor belt. The surface of the conveyor belt is coated with a high-temperature resistant and non-stick coating.

[0013] 3. Beneficial Effects Compared with existing technologies, the advantages of this utility model are: (1) This solution achieves seamless and automated connection between the two major processes of fixing and rolling by setting up an automatic conveying unit consisting of a stir-frying machine, a conveying mechanism and a rolling machine. After fixing, the tea leaves are directly fed into the rolling machine by an inclined conveyor belt, which completely replaces manual handling, significantly reduces labor intensity, and improves production efficiency and operational safety.

[0014] (2) This solution effectively reduces heat loss and moisture evaporation of the tea leaves during the transfer process by setting a high-temperature resistant and non-stick coating on the conveyor belt, while preventing the tea leaves from sticking to the conveyor belt. This ensures that the tea leaves are still in a suitable temperature and humidity state when entering the rolling process, thereby improving the uniformity of rolling and the strip formation rate, and ultimately ensuring the aroma and taste quality of the tea. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of the present invention; Figure 2 This is a schematic diagram of the kneading machine of this utility model; Figure 3 This is a schematic diagram of the stir-fry machine of this utility model; Figure 4 This is a schematic diagram of the stir-frying mechanism of this utility model.

[0016] Explanation of the labels in the diagram: 1. Workbench; 2. Stir-fry machine; 3. Conical mounting cylinder; 4. Kneading disc; 5. Kneading cylinder; 6. Mounting sleeve; 7. Movable joint; 8. Top cover; 9. Stir-fry mechanism; 91. Strip frame; 92. Mounting base; 93. Rack; 94. Motor 1; 95. Square frame; 96. Motor 2; 97. Stir-fry blades; 10. Control panel; 11. Support leg; 12. Stir-fry pan; 13. Mounting frame; 14. Electric heating plate; 15. Conveying mechanism. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0018] Example: Please see Figure 1-4 A green tea stir-frying and kneading integrated device includes a workbench 1, a kneading machine and a stir-frying machine 2 installed on the top of the workbench 1 from left to right, a conveying mechanism 15 installed at the connection between the kneading machine and the stir-frying machine 2, a support leg 11 fixedly connected to the bottom of the workbench 1, an electric heating plate 14 installed at the bottom inside the stir-frying machine 2, a stir-frying pan 12 installed above the electric heating plate 14, a mounting frame 13 installed on the side of the stir-frying machine 2, and a stir-frying mechanism 9 installed on one side of the mounting frame 13. The stir-frying mechanism 9 includes a strip frame 91 fixedly connected to one side of the mounting frame 13. A mounting base 92 is bolted to one side of the strip frame 91. A motor 94 is mounted on one side of the mounting base 92. A gear is driven to one side of the motor 94. A rack 93 is meshed to one side of the gear. A square frame 95 is bolted to the bottom of the rack 93. A second motor 96 is installed inside the square frame 95. Stir-frying blades 97 are mounted below the second motor 96 via a rotating shaft.

[0019] See Figure 1 and Figure 2 The kneading machine includes a conical mounting cylinder 3 arranged in a triangle at the upper left corner of the workbench 1. The conical mounting cylinder 3 is mounted with a movable joint 7 via a bearing seat. A mounting sleeve 6 is fixedly connected to one side of the movable joint 7. A kneading cylinder 5 is provided inside the mounting sleeve 6. A kneading disc 4 is installed below the kneading cylinder 5, and a top cover 8 is installed above the kneading cylinder 5.

[0020] See Figure 1 and Figure 2 A sturdy frame is bolted to the bottom of the kneading disc 4, and a motor 3 is installed inside the movable joint 7 near the left side of the kneading disc 4. The output end of the motor 3 is connected to the bearing seat.

[0021] See Figure 1 and Figure 2 The movable joint 7 is composed of connector one, connector two and movable shaft. One side of connector one is fixedly connected to the mounting sleeve 6, and connector one is connected to connector two through movable shaft. One side of connector two is connected to bearing seat through fixed shaft.

[0022] See Figure 1 and Figure 3 The stir-fry machine 2 has a control panel 10 installed on its side, and the control panel 10 is electrically connected to the electric heating plate 14.

[0023] See Figure 1 and Figure 3 The stir-fry machine 2 has ventilation openings fixed on both sides, and the diameter of each ventilation opening is the same.

[0024] See Figure 3 and Figure 4 The size of the stir-fry blade 97 is matched with the size of the stir-fry pan 12. The conveying mechanism is composed of a conveyor belt, a frame and a motor. The conveyor belt is installed on the inside of the frame and the motor is installed on one side of the conveyor belt. The surface of the conveyor belt is coated with a high temperature resistant and non-stick coating.

[0025] In use: First, put the withered leaves into the stir-frying pan 12, start the control panel 10, heat the electric heating plate 14, and start the stir-frying mechanism 9 to fix the tea leaves. After fixing, place the tea leaves on the right side of the conveyor belt. The motor 4 starts, the conveyor belt runs, and the tea leaves are transported to the top of the kneading disc 4 and fall into it. The kneading machine starts, and the kneading cylinder 5 swings under the drive of the motor 3 and the movable joint 7, working with the kneading disc 4 to knead the tea leaves. After kneading, open the top cover 8 and take out the tea leaves. This device integrates fixing and kneading, and the whole process realizes automated continuous operation, making it convenient to use.

[0026] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A device for frying and kneading green tea, comprising a workbench (1), wherein a kneading machine and a frying machine (2) are respectively installed on the upper part of the workbench (1) from left to right, a conveying mechanism (15) is installed at the connection between the kneading machine and the frying machine (2), and a support leg (11) is fixedly connected to the lower part of the workbench (1), characterized in that: An electric heating plate (14) is installed at the bottom of the inside of the stir-fry machine (2), a stir-fry pan (12) is installed above the electric heating plate (14), a mounting bracket (13) is installed on the side of the stir-fry machine (2), and a stir-frying mechanism (9) is installed on one side of the mounting bracket (13). The stir-frying mechanism (9) includes a strip frame (91) fixedly connected to one side of the mounting frame (13). A mounting base (92) is bolted to one side of the strip frame (91). A motor (94) is mounted on one side of the mounting base (92). A gear is driven to one side of the motor (94). A rack (93) is meshed to one side of the gear. A square frame (95) is bolted to the bottom of the rack (93). A motor (96) is installed inside the square frame (95). Stir-frying blades (97) are mounted below the motor (96) via a rotating shaft.

2. The integrated device for stir-frying and kneading green tea according to claim 1, characterized in that: The kneading machine includes a conical mounting cylinder (3) arranged in a triangle at the upper left corner of the workbench (1). The conical mounting cylinder (3) is equipped with a movable joint (7) through a bearing seat. A mounting sleeve (6) is fixedly connected to one side of the movable joint (7). A kneading cylinder (5) is provided inside the mounting sleeve (6). A kneading disc (4) is installed below the kneading cylinder (5), and a top cover (8) is installed above the kneading cylinder (5).

3. The integrated device for stir-frying and kneading green tea according to claim 2, characterized in that: A sturdy frame is bolted to the bottom of the kneading disc (4), and a motor is installed inside the movable joint (7) on the left side of the kneading disc (4). The output end of the motor is connected to the bearing seat.

4. The integrated device for stir-frying and kneading green tea according to claim 2, characterized in that: The movable joint (7) is composed of a first connector, a second connector and a movable shaft. One side of the first connector is fixedly connected to the mounting sleeve (6), and the first connector is connected to the second connector through the movable shaft. One side of the second connector is connected to the bearing seat through the fixed shaft.

5. The integrated device for stir-frying and kneading green tea according to claim 1, characterized in that: The stir-fry machine (2) is equipped with a control panel (10) on its side, and the control panel (10) is electrically connected to the electric heating plate (14).

6. The integrated device for stir-frying and kneading green tea according to claim 1, characterized in that: The stir-fry machine (2) is provided with ventilation openings on both sides, and the diameter of each ventilation opening is the same.

7. The integrated device for stir-frying and kneading green tea according to claim 1, characterized in that: The size of the stir-fry blade (97) is matched with the size of the stir-fry pan (12). The conveying mechanism is composed of a conveyor belt, a frame and a motor. The conveyor belt is installed on the inner side of the frame and a motor is installed on one side of the conveyor belt. The surface of the conveyor belt is provided with a high-temperature resistant and non-stick coating.