Mechanical device for filtering and removing the residue of pomegranate seed juice

Abstract

The utility model discloses a kind of pomegranate seed juice filtering and dreg removing mechanical devices, it is related to pomegranate processing technical field, the device is constituted by supporting part, dreg removing part and feed part.Supporting part contains support frame and dreg removing chamber, chamber bottom is detachable support filter screen by chute, side plate has the cleaning port of threaded end cap, arc bottom plate bottom is equipped with the discharge port of solenoid valve, top has transparent reversible support cover plate.Dreg removing part is located in chamber, dreg removing motor drives dreg removing rotating shaft, shaft is equipped with dreg removing strip connection dreg removing mounting plate, plate is detachable dreg removing scraper and is equipped with chute, scraper and arc bottom plate on dreg removing arc strip sliding fit.Feed part contains feed hopper, feed rotating shaft is equipped with feed spiral blade in hopper, bottom discharge pipe is connected arc bottom plate.The device integrates multiple functions, through single motor linkage, cost is reduced and efficiency is increased, double filtration improves juice purity, detachable component and cleaning structure simplify maintenance, adapt to industrialization continuous production.

Description

Technical Field

[0001] This utility model relates to the field of pomegranate processing technology, specifically to a mechanical device for filtering and removing residue from pomegranate seed juice. Background Technology

[0002] Pomegranates, as a nutritious berry, are rich in vitamins, anthocyanins, and various minerals. Pomegranate seed juice, with its combination of nutritional value and unique flavor, is experiencing a continuous increase in demand in the beverage market. However, the unique structure of the pomegranate fruit, with its small seeds densely packed within the pulp, makes filtration and residue removal a crucial step in the processing of pomegranate seed juice, determining the product's purity, taste, and quality. Current industry practices still face numerous technical challenges, making it difficult to meet the demands for efficient and high-quality production.

[0003] Most existing equipment only has a single crushing or filtering function. It requires first crushing the pomegranate fruit with a crusher, then conveying the mixture to a filtration system for residue removal. The connection between these devices necessitates additional conveying equipment, increasing both purchase costs and floor space. Furthermore, it can lead to juice loss and secondary contamination during transport. Additionally, core components such as filter screens and crushing blades are often fixed in place. When filter screens become clogged or components wear out, the equipment casing and multiple connecting structures must be disassembled for replacement and cleaning. This complex and time-consuming maintenance process significantly impacts production efficiency. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides the following technical solution: a pomegranate seed juice filtration and residue removal mechanical device, comprising:

[0005] The support part includes a support frame, on which a slag removal chamber is provided. The slag removal chamber is composed of a support arc-shaped bottom plate and support side plates provided at both ends of the support arc-shaped bottom plate. A support filter screen for filtration is detachably provided at the bottom of the slag removal chamber through a sliding groove.

[0006] The impurity removal section is located in the slag removal chamber. The impurity removal section includes an impurity removal rotating shaft rotatably mounted on the support side plate. An impurity removal strip is fixedly mounted on the impurity removal rotating shaft. An impurity removal mounting plate is fixedly mounted on the impurity removal strip. An impurity removal scraper is detachably mounted on the impurity removal mounting plate through a sliding groove. The impurity removal scraper slides in cooperation with multiple impurity removal arc-shaped strips fixedly mounted on the support arc-shaped base plate.

[0007] Furthermore, a support cleaning port is provided on one side of the support side plate, and an end cap that engages with the support cleaning port by means of threads is provided on the support cleaning port.

[0008] Furthermore, the bottom of the supporting arc-shaped base plate is provided with a supporting discharge port, and a solenoid valve is provided on the supporting discharge port.

[0009] Furthermore, the top of the supporting arc-shaped base plate is provided with a rotatable supporting cover plate, which is made of transparent material.

[0010] Furthermore, the top of the supporting arc-shaped base plate is provided with a feeding part for feeding materials. The feeding part includes a feeding hopper fixedly installed on the outer wall of the supporting arc-shaped base plate. A feeding rotating shaft is rotatably installed inside the feeding hopper. A feeding spiral blade is fixedly installed on the feeding rotating shaft. A discharge pipe is fixedly installed at the bottom of one end of the feeding hopper. The discharge pipe is fixedly installed on the supporting arc-shaped base plate.

[0011] Furthermore, the impurity removal rotating shaft is fixedly mounted on the output shaft of the impurity removal motor, and the impurity removal mounting plate and the impurity removal scraper are symmetrically arranged along the rotation center of the impurity removal rotating shaft.

[0012] The advantages of this utility model compared with the prior art are:

[0013] 1. Integrated design reduces costs and increases efficiency while ensuring quality: This device integrates three major functions: feeding and conveying, pomegranate seed crushing, and filtration and slag removal. It achieves multi-process linkage through a single motor drive, eliminating the need for additional conveying devices. This reduces equipment purchase and floor space costs, avoids juice loss and secondary pollution during conveying, and ensures continuous processing by uniform feeding design, thereby improving production efficiency and product hygiene quality.

[0014] 2. Collaborative crushing and filtration to improve juice purity: The pomegranate seeds are thoroughly crushed by the rotational friction of the impurity removal scraper and the impurity removal arc strip. After the juice is released, it undergoes preliminary screening through the gaps between the arc strips and secondary fine filtration through the support filter screen. This dual treatment effectively removes impurities and significantly improves the purity and smoothness of the pomegranate seed juice.

[0015] 3. Easy-to-maintain structure, shortening downtime: The support filter and impurity removal scraper are removable via sliding grooves, and replacement and cleaning do not require disassembling the equipment shell; the transparent support cover makes it easy to observe the internal condition, and the support cleaning port can quickly flush the chamber, greatly simplifying the maintenance process, reducing equipment downtime, and adapting to the needs of continuous industrial production. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a cross-sectional view of the overall structure of this utility model.

[0018] Figure 3 This is a partial structural diagram of the impurity removal part of this utility model.

[0019] Figure 4 This is a partial structural diagram of the support part of this utility model.

[0020] Figure 5A partial cross-sectional view of the support structure of this utility model. Figure 1 .

[0021] Figure 6 A partial cross-sectional view of the support structure of this utility model. Figure 2 .

[0022] Figure 7 This is a partial structural diagram of the feeding section of this utility model.

[0023] Figure 8 This is a partial structural cross-sectional view of the feeding section of this utility model.

[0024] Reference numerals: 1-Impurity removal section; 2-Support section; 3-Feeding section; 101-Impurity removal motor; 102-Impurity removal rotating shaft; 103-Impurity removal arc-shaped strip; 104-Impurity removal strip; 105-Impurity removal mounting plate; 106-Impurity removal scraper; 201-Supporting side plate; 202-Supporting filter screen; 203-Supporting frame; 204-Supporting discharge port; 205-Supporting cleaning port; 206-Supporting arc-shaped bottom plate; 207-Supporting cover plate; 301-Feeding hopper; 302-Feeding rotating shaft; 303-Feeding spiral blade; 304-Discharge pipe. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figures 1 to 8 As shown, a pomegranate seed juice filtration and residue removal mechanical device includes a removal part 1, a support part 2, and a feeding part 3.

[0027] like Figures 1 to 8 As shown, the support unit 2 includes a support side plate 201, a support filter screen 202, a support frame 203, a support discharge port 204, a support cleaning port 205, a support arc-shaped bottom plate 206, and a support cover plate 207. A slag removal chamber is provided on the support frame 203, which is composed of the support arc-shaped bottom plate 206 and support side plates 201 located at both ends of the support arc-shaped bottom plate 206. A support filter screen 202 for filtration is detachably installed at the bottom of the slag removal chamber via a sliding groove. A support cleaning port 205 is provided on one side of the support side plate 201, and an end cap with threaded engagement is provided on the support cleaning port 205. A support discharge port 204 is provided at the bottom of the support arc-shaped bottom plate 206, and a solenoid valve is provided on the support discharge port 204. A support cover plate 207, made of transparent plastic material, is provided on the top of the support arc-shaped bottom plate 206 and can be flipped up.

[0028] like Figures 1 to 8 As shown, the impurity removal unit 1 is located in the slag removal chamber. The impurity removal unit 1 includes an impurity removal motor 101, an impurity removal rotating shaft 102, impurity removal arc-shaped bars 103, impurity removal bars 104, an impurity removal mounting plate 105, and an impurity removal scraper 106. The impurity removal rotating shaft 102 is rotatably mounted on the support side plate 201. The impurity removal bars 104 are fixedly mounted on the impurity removal rotating shaft 102. The impurity removal mounting plate 105 is fixedly mounted on the impurity removal bars 104. The impurity removal scraper 106 is detachably mounted on the impurity removal mounting plate 105 via a sliding groove. The impurity removal scraper 106 slides in cooperation with multiple impurity removal arc-shaped bars 103 fixedly mounted on the support arc-shaped base plate 206. The impurity removal rotating shaft 102 is fixedly mounted on the output shaft of the impurity removal motor 101. The output shaft of the impurity removal motor 101 is connected to the feed rotating shaft 302 via a transmission belt. The impurity removal mounting plate 105 and the impurity removal scraper 106 are symmetrically arranged around the rotation center of the impurity removal rotating shaft 102.

[0029] like Figures 1 to 8 As shown, the top of the supporting arc-shaped base plate 206 is provided with a feeding part 3 for feeding materials. The feeding part 3 includes a feeding hopper 301, a feeding rotating shaft 302, a feeding spiral blade 303, and a discharge pipe 304. The feeding hopper 301 is fixedly installed on the outer wall of the supporting arc-shaped base plate 206. The feeding rotating shaft 302 is rotatably installed inside the feeding hopper 301. The feeding spiral blade 303 is fixedly installed on the feeding rotating shaft 302. The discharge pipe 304 is fixedly installed at the bottom of one end of the feeding hopper 301. The discharge pipe 304 is fixedly installed on the supporting arc-shaped base plate 206.

[0030] like Figures 1 to 8 As shown, the working principle of the pomegranate seed juice filtration and residue removal mechanical device disclosed in this utility model is as follows:

[0031] Pomegranate seed juice is fed into the feed hopper 301, and the impurity removal motor 101 is turned on. The impurity removal motor 101 rotates and drives the feed rotating shaft 302 through the conveyor belt. The feed rotating shaft 302 rotates and drives the feed spiral blade 303 to transport the pomegranate seed juice into the discharge pipe 304, and finally flows into the impurity removal arc strip 103. The rotating impurity removal motor 101 simultaneously drives the impurity removal rotating shaft 102, the impurity removal strip 104, the impurity removal mounting plate 105, and the impurity removal scraper 106 to rotate. When the impurity removal scraper 106 contacts the impurity removal arc strip 103, it rubs the pulp in the pomegranate seed juice on the impurity removal arc strip 103 to fully crush the pomegranate seeds. The crushed pomegranate seeds flow out from the gap of the impurity removal arc strip 103 to the support filter screen 202 and are filtered by the support filter screen 202. The filtered pomegranate juice flows into the support discharge port 204 and finally flows out from the outlet of the support discharge port 204.

[0032] When replacing or maintaining the support filter 202, simply pull out the support filter 202 to clean and replace it; when cleaning the slag removal chamber, open the support cover 207 and connect clean water to the support cleaning port 205 to clean the inside of the slag removal chamber.

Claims

1. A mechanical device for filtering and removing residue from pomegranate seed juice, characterized in that, include: The support part (2) includes a support frame (203), and a slag removal chamber is provided on the support frame (203). The slag removal chamber is composed of a support arc-shaped bottom plate (206) and support side plates (201) provided at both ends of the support arc-shaped bottom plate (206). A support filter screen (202) for filtration is detachably provided at the bottom of the slag removal chamber through a sliding groove. The impurity removal unit (1) is provided in the slag removal chamber. The impurity removal unit (1) includes an impurity removal rotating shaft (102) rotatably mounted on the support side plate (201). An impurity removal strip (104) is fixedly mounted on the impurity removal rotating shaft (102). An impurity removal mounting plate (105) is fixedly mounted on the impurity removal strip (104). An impurity removal scraper (106) is detachably mounted on the impurity removal mounting plate (105) through a sliding groove. The impurity removal scraper (106) slides in cooperation with a plurality of impurity removal arc strips (103) fixedly mounted on the support arc bottom plate (206).

2. The pomegranate seed juice filtration and residue removal mechanical device according to claim 1, characterized in that: A support cleaning port (205) is provided on the support side plate (201) on one side, and an end cap that is engaged by threads is provided on the support cleaning port (205).

3. The pomegranate seed juice filtration and residue removal mechanical device according to claim 2, characterized in that: The bottom of the supporting arc-shaped base plate (206) is provided with a supporting discharge port (204), and a solenoid valve is provided on the supporting discharge port (204).

4. The pomegranate seed juice filtration and residue removal mechanical device according to claim 3, characterized in that: The top of the supporting arc-shaped base plate (206) is provided with a rotatable supporting cover plate (207), which is made of transparent material.

5. The pomegranate seed juice filtration and residue removal mechanical device according to claim 4, characterized in that: The top of the supporting arc-shaped base plate (206) is provided with a feeding part (3) for feeding materials. The feeding part (3) includes a feeding hopper (301) fixedly installed on the outer wall of the supporting arc-shaped base plate (206). A feeding rotating shaft (302) is rotatably installed inside the feeding hopper (301). A feeding spiral blade (303) is fixedly installed on the feeding rotating shaft (302). A discharge pipe (304) is fixedly installed at the bottom of one end of the feeding hopper (301). The discharge pipe (304) is fixedly installed on the supporting arc-shaped base plate (206).

6. The pomegranate seed juice filtration and residue removal mechanical device according to claim 5, characterized in that: The impurity removal rotating shaft (102) is fixedly mounted on the output shaft of the impurity removal motor (101), and the impurity removal mounting plate (105) and the impurity removal scraper (106) are symmetrically arranged along the rotation center of the impurity removal rotating shaft (102).

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