Pepper nondestructive shell breaking device
Patent Information
- Application Number
- CN202522074010.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0004]本实用新型要解决的技术问题是:现有技术中存在花椒放置到设备内部的过程较为耗时,会造成花椒破壳效率不佳的缺点,为此我们提出一种花椒无损破壳装置
本实用新型中,当需要往固定架内部的放置板上放置花椒时,将卡接板转动使其与卡接柱解除卡接,使拨动板解除固定,这时将拨动板移动带动限位杆从限位槽的内部拔出,使前门解除固定,这时即可将固定架和放置板同步拉出,当放置完成后,将前门推回并使限位槽对准限位杆,再将拨动板移动使限位杆插入到限位槽中,并使卡接板卡接到卡接柱上,达到前门的便捷固定;通过可以将内部放置花椒的固定架进行拉出的设置,可快速将其取出或推入装置内部,避免传统固定式结构需手动伸入设备内部摆放花椒的繁琐操作,尤其适合大规模生产场景,有效提升花椒的破壳效率。
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Figure CN224654630U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pepper processing technology, and in particular to a non-destructive pepper shell breaking device. Background Technology
[0002] Sichuan pepper processing involves using Sichuan pepper fruits as raw materials and processing them through physical, chemical, or biological means to extract flavor substances, change their form, expand their functions, or extend the industrial chain. The Sichuan pepper shell-breaking device is an important piece of equipment in Sichuan pepper processing. It uses microwaves or hot air to heat the Sichuan pepper, causing the moisture inside the pepper shell to evaporate rapidly, thereby generating pressure and causing the pepper shell to crack, achieving the effect of shell breaking without damage.
[0003] Current pepper-peeling non-destructive shelling devices typically require opening the equipment door first, then inserting a container of peppers into the equipment. This method is not only cumbersome, but the frequent loading and unloading operations significantly increase the labor intensity of workers, thereby affecting the efficiency of pepper shelling. Utility Model Content
[0004] The technical problem to be solved by this utility model is that the process of placing peppercorns into the equipment in the existing technology is time-consuming, which will result in poor peppercorn shelling efficiency. Therefore, we propose a non-destructive peppercorn shelling device.
[0005] To achieve the above objectives, this application adopts the following technical solution: a non-destructive pepper shelling device, comprising a device shell, a front door installed at the front end of the device shell, heating components installed on both sides of the device shell, a fixing block fixedly connected to one side of the device shell, a fixing frame installed inside the front door, multiple placement plates installed inside the fixing frame, a through groove opened on one side of the inside of the device shell, a limiting groove opened on one side of the front door, a toggle groove opened inside the fixing block, traction grooves opened at the top and bottom of the toggle groove, a traction block slidably connected inside the traction groove, a toggle plate fixedly connected between the opposite faces of the traction blocks, a limiting rod fixedly connected to one side of the toggle plate, a snap-fit post fixedly connected to the other side of the toggle plate, a snap-fit plate rotatably connected to the front end of the fixing block, and the limiting rod being inserted into the inside of the limiting groove.
[0006] Preferably, the front and rear ends of the traction groove are provided with first sliding grooves, and the front and rear ends of the traction block are fixedly connected with first sliders, and the interior of the first sliding groove is slidably connected to the first sliders.
[0007] Preferably, an energy storage spring is sleeved on the surface of the limiting rod, and the two sides of the energy storage spring are fixedly connected to the surface of the device housing and the actuating plate, respectively.
[0008] Preferably, the surface of the snap-fit post is fitted with a rubber limiting sleeve.
[0009] Preferably, a second sliding groove is provided on both sides of the inner shell of the device, and a second slider is fixedly connected to both sides of the front door, with the interior of the second sliding groove slidably connected to the second slider.
[0010] Preferably, two slots are provided at the rear end of the device housing, and an auxiliary spring is fixedly connected inside the slots. The front end of the auxiliary spring abuts against the rear end of the front door.
[0011] Preferably, the surface of the placement plate is coated with a Teflon coating.
[0012] The technical effects and advantages of this utility model are as follows: In this invention, when peppercorns need to be placed on the placement plate inside the fixed frame, the locking plate is rotated to disengage it from the locking post, thus releasing the fixed plate. The moving plate is then moved to pull the limiting rod out of the limiting groove, releasing the front door. The fixed frame and placement plate can then be pulled out simultaneously. After placement, the front door is pushed back and the limiting groove is aligned with the limiting rod. The moving plate is then moved to insert the limiting rod into the limiting groove, and the locking plate is engaged with the locking post, achieving convenient fixation of the front door. By allowing the fixed frame containing the peppercorns to be pulled out, it can be quickly removed or pushed into the device, avoiding the cumbersome manual insertion of peppercorns into the equipment as required by traditional fixed structures. This design is particularly suitable for large-scale production scenarios, effectively improving the peppercorn cracking efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the main structure of the shell-breaking device of this utility model; Figure 2 This is a cross-sectional schematic diagram of the internal structure of the device housing of this utility model; Figure 3 This is a schematic diagram of the internal structure of the shell-breaking device of this utility model; Figure 4 This is a schematic diagram of the fixing block structure of this utility model; Figure 5 This is a cross-sectional schematic diagram of the fixing block structure of this utility model.
[0014] Legend: 1. Device housing; 2. Front door; 3. Heating component; 4. Fixing block; 5. Fixing frame; 6. Placement plate; 7. Through slot; 8. Limiting slot; 9. Actuating slot; 10. Traction slot; 11. Traction block; 12. Actuating plate; 13. Limiting rod; 14. Snap-fit post; 15. Snap-fit plate; 16. First slide groove; 17. First slider; 18. Energy storage spring; 19. Rubber limiting sleeve; 20. Second slide groove; 21. Second slider; 22. Slot; 23. Auxiliary spring. Detailed Implementation
[0015] The present invention will now be described in further detail with reference to the accompanying drawings and preferred embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0016] Reference Figures 1-4 As shown, this utility model provides a technical solution: a non-destructive pepper shelling device, including a device shell 1, a front door 2 installed at the front end of the device shell 1, heating components 3 installed on both sides of the device shell 1, a fixing block 4 fixedly connected to one side of the device shell 1, a fixing frame 5 installed inside the front door 2, multiple placement plates 6 installed inside the fixing frame 5, a through groove 7 opened on one side of the inside of the device shell 1, a limiting groove 8 opened on one side of the front door 2, a toggle groove 9 opened inside the fixing block 4, traction grooves 10 opened at the top and bottom of the toggle groove 9, a traction block 11 slidably connected inside the traction groove 10, a toggle plate 12 fixedly connected between the opposite surfaces of the traction block 11, a limiting rod 13 fixedly connected to one side of the toggle plate 12, a locking post 14 fixedly connected to the other side of the toggle plate 12, a locking plate 15 rotatably connected to the front end of the fixing block 4, and the inner of the limiting groove 8... The front door 2 is conveniently fixed by inserting the front door 2 into the fixed frame 5 and the limiting rod 13. When it is necessary to place peppercorns on the placement plate 6 inside the fixed frame 5, the locking plate 15 is rotated to disengage it from the locking post 14, thereby releasing the fixed plate 12. Then, the locking plate 12 is moved to pull the limiting rod 13 out from the inside of the limiting groove 8, thereby releasing the fixed door 2. At this time, the fixed frame 5 and the placement plate 6 can be pulled out simultaneously. After placement, the front door 2 is pushed back and the limiting groove 8 is aligned with the limiting rod 13. Then, the locking plate 12 is moved to insert the limiting rod 13 into the limiting groove 8, and the locking plate 15 is locked onto the locking post 14, thereby achieving convenient fixing of the front door 2. By setting the fixed frame 5, which can be used to pull out the peppercorns inside, it can be quickly taken out or pushed into the device, avoiding the cumbersome operation of manually reaching into the equipment to place peppercorns in the traditional fixed structure. It is especially suitable for large-scale production scenarios and effectively improves the peppercorn cracking efficiency.
[0017] Reference Figure 5 As shown in this embodiment: the front and rear ends of the traction groove 10 are provided with first sliding grooves 16, and the front and rear ends of the traction block 11 are fixedly connected with first sliders 17. The interior of the first sliding groove 16 is slidably connected to the first sliders 17. Through the setting of the first sliding groove 16 and the first sliders 17, the toggle plate 12 can form a stable guiding effect when sliding inside the fixed block 4, so that the limiting rod 13 will not be deflected when inserted into the limiting groove 8, effectively ensuring the stability of the front door 2 during the fixing process.
[0018] Reference Figure 5As shown in this embodiment: an energy storage spring 18 is sleeved on the surface of the limiting rod 13. The two sides of the energy storage spring 18 are fixedly connected to the surface of the device housing 1 and the actuating plate 12, respectively. By setting the energy storage spring 18, when the front door 2 needs to be pulled out, the actuating plate 12 is released from its fixed position. At this time, the elastic force of the energy storage spring 18 is released, which drives the limiting rod 13 to be pulled out from the inside of the limiting groove 8, thereby achieving quick release of the fixed position when the front door 2 needs to be pulled out to place peppercorns.
[0019] Reference Figure 4 As shown in this embodiment: a rubber limiting sleeve 19 is sleeved on the surface of the snap-fit post 14. By setting the rubber limiting sleeve 19, the snap-fit plate 15 will not shake or shift when snap-fitting with the snap-fit post 14, thereby effectively ensuring the stability of the toggle plate 12 in the process of fixing the limiting rod 13, and preventing slippage.
[0020] Reference Figure 2 and Figure 3 As shown in this embodiment: a second slide groove 20 is provided on both sides inside the device housing 1, and a second slider 21 is fixedly connected to both sides of the front door 2. The interior of the second slide groove 20 is slidably connected to the second slider 21. Through the setting of the second slide groove 20 and the second slider 21, the front door 2 can form a stable limiting effect during the process of pulling out or pushing in, so that the front door 2 will not shake excessively when pulled out, effectively improving the pulling stability of the front door 2.
[0021] Reference Figure 2 As shown in this embodiment: two slots 22 are opened at the rear end inside the outer casing 1 of the device. An auxiliary spring 23 is fixedly connected inside the slot 22. The front end of the auxiliary spring 23 abuts against the rear end of the front door 2. By setting the auxiliary spring 23, when the front door 2 needs to be pulled out, the front door 2 is released from the fixation. At this time, the elastic force of the auxiliary spring 23 will drive the front door 2 to move forward a certain distance, thereby making the process of pulling out the front door 2 more effortless and convenient, and further improving the operating efficiency.
[0022] Reference Figure 3 As shown in this embodiment, the surface of the placement plate 6 is coated with a Teflon coating. By applying a Teflon coating to the surface of the placement plate 6, the placement plate 6 can have better high-temperature resistance and anti-adhesion properties during use, thereby effectively improving the performance and service life of the placement plate 6 during use.
[0023] Working principle: When peppercorns need to be placed on the placement plate 6 inside the fixing frame 5, rotate the locking plate 15 to disengage it from the locking post 14, thus releasing the fixing plate 12. Then, move the locking plate 12 to pull the limiting rod 13 out of the limiting groove 8, releasing the front door 2. The fixing frame 5 and placement plate 6 can then be pulled out simultaneously. After placement, push the front door 2 back and align the limiting groove 8 with the limiting rod 13. Then move the locking plate 12 to insert the limiting rod 13 into the limiting groove 8, and engage the locking plate 15 with the locking post 14, achieving convenient fixing of the front door 2. The mounting bracket 5, which holds the peppercorns, can be pulled out for quick removal or insertion into the device. This avoids the cumbersome manual insertion of peppercorns required in traditional fixed structures, making it particularly suitable for large-scale production and effectively improving peppercorn cracking efficiency. The first sliding groove 16 and the first slider 17 provide a stable guide for the actuating plate 12 as it slides within the mounting block 4, preventing the limiting rod 13 from shifting during insertion into the limiting groove 8. This ensures the stability of the front door 2 during fixing. The energy storage spring 18, when needed... To pull out the front door 2, the toggle plate 12 is released. This releases the spring force of the energy storage spring 18, causing the limit rod 13 to pull out from the limit groove 8. This allows for quick release of the toggle plate 12 when the front door 2 needs to be pulled out to place peppercorns. The rubber limit sleeve 19 prevents wobbling and displacement when the locking plate 15 and locking post 14 are engaged, effectively ensuring the stability of the toggle plate 12 during the fixing of the limit rod 13 and preventing slippage. The second slide groove 20 and the second slider 21 provide a stable limit during the pulling out or pushing in process. This design ensures that the front door 2 does not wobble excessively when pulled out, effectively improving the stability of the front door 2 during pull-out. With the auxiliary spring 23, when the front door 2 needs to be pulled out, it is released from its fixed position. The elastic force of the auxiliary spring 23 then moves the front door 2 forward a certain distance, making the pull-out process easier and more convenient, further improving operational efficiency. Furthermore, by applying a Teflon coating to the surface of the placement plate 6, it gains better high-temperature resistance and anti-adhesion properties during use, effectively improving the performance and lifespan of the placement plate 6.
[0024] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for non-destructive shelling of Sichuan peppercorns, comprising a device housing (1), characterized in that: A front door (2) is installed at the front end of the device housing (1). Heating components (3) are installed on both sides of the device housing (1). A fixing block (4) is fixedly connected to one side of the device housing (1). A fixing frame (5) is installed inside the front door (2). Multiple placement plates (6) are installed inside the fixing frame (5). A through groove (7) is opened on one side of the inside of the device housing (1). A limit groove (8) is opened on one side of the front door (2). A toggle groove (9) is opened inside the fixing block (4). The top and bottom of the actuating groove (9) are provided with traction grooves (10). A traction block (11) is slidably connected inside the traction groove (10). A toggle plate (12) is fixedly connected between the opposite surfaces of the traction block (11). A limit rod (13) is fixedly connected to one side of the toggle plate (12). A snap-fit post (14) is fixedly connected to the other side of the toggle plate (12). A snap-fit plate (15) is rotatably connected to the front end of the fixed block (4). The inside of the limit groove (8) is inserted into the limit rod (13).
2. The pepper-peeling non-destructive shell-breaking device according to claim 1, characterized in that: The front and rear ends of the traction groove (10) are provided with first sliding grooves (16), and the front and rear ends of the traction block (11) are fixedly connected with first sliders (17). The interior of the first sliding groove (16) is slidably connected to the first sliders (17).
3. The pepper-peeling non-destructive shell-breaking device according to claim 1, characterized in that: The surface of the limiting rod (13) is fitted with an energy storage spring (18), and the two sides of the energy storage spring (18) are fixedly connected to the surface of the device housing (1) and the actuating plate (12), respectively.
4. The pepper-peeling non-destructive shell-breaking device according to claim 1, characterized in that: The surface of the snap-fit post (14) is fitted with a rubber limiting sleeve (19).
5. The pepper-peeling non-destructive shell-breaking device according to claim 1, characterized in that: The device housing (1) has a second sliding groove (20) on both sides inside, and a second slider (21) is fixedly connected to both sides of the front door (2). The interior of the second sliding groove (20) is slidably connected to the second slider (21).
6. The pepper-peeling non-destructive shell-breaking device according to claim 1, characterized in that: The device housing (1) has two slots (22) at the rear end. An auxiliary spring (23) is fixedly connected inside the slot (22). The front end of the auxiliary spring (23) abuts against the rear end of the front door (2).
7. The pepper-peeling non-destructive shell-breaking device according to claim 1, characterized in that: The surface of the placement plate (6) is coated with a Teflon coating.