A nut dynamic rotary cutting shell mechanism and baking and frying integrated machine
Patent Information
- Application Number
- CN202521663563.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-06
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-06
AI Technical Summary
[0003]针对现有技术的不足,本实用新型提供了一种坚果动态旋切壳机构及烘炒一体机,解决了装置旋切端对坚果的旋切效果差,装置烘炒端难以对坚果充分烘炒、有效导向、控制烘炒时间等问题
1、该坚果动态旋切壳机构及烘炒一体机,通过在装置内设置旋切件,让机壳、进料斗、导向板彼此配合,将所需处理的坚果导入并分区导入相邻的若干分隔框之间,通过分区处理,便于后续旋切,其中若干支撑板为坚果提供支撑,待坚果导入完毕后,让第一气缸、移动框、第一电机、刀片彼此配合,实现对若干分隔框之间坚果的旋切处理,待旋切操作完毕后,让第二气缸带动牵引板、支撑板水平运动,让坚果失去支撑并就经导向壳导入烘炒端,便于使用者根据所需对旋切前后的坚果进行处理,有助于后续坚果烘炒。
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Figure CN224654645U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nut processing technology, specifically to a dynamic rotary shell cutting mechanism for nuts and an integrated roasting and baking machine. Background Technology
[0002] In the nut processing process, it is necessary to equip the corresponding shelling mechanism and roasting and roasting machine to process the nuts by rotary shelling and roasting. When using the existing dynamic shelling mechanism and roasting and roasting machine, the rotary shelling end of the device is mostly unable to perform zoned rotary shelling of the introduced nuts as needed, and promotes the feeding of nuts after rotary shelling, which affects the nut cutting efficiency and easily causes nuts to be stuck at the support end, thus affecting subsequent rotary shelling operations. In addition, the roasting end of the device mostly stirs the nuts in one direction, which has poor roasting efficiency and makes it difficult to guide the nuts, and it is difficult to control the residence time of the nuts at the roasting end, thus affecting the quality of the roasted nuts. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a dynamic nut shell cutting mechanism and an integrated roasting and roasting machine, which solves the problems of poor nut cutting effect at the cutting end of the device and difficulty in fully roasting, effectively guiding, and controlling the roasting time of the nuts at the roasting end of the device.
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a dynamic nut shell-cutting mechanism, comprising a shell and a cutting component, the cutting component comprising a housing and a feeding hopper fixedly connected to its left side, an array of guide plates fixedly connected to the inner side of the feeding hopper near the end of the housing, a first cylinder fixedly connected to the top of the housing, a movable frame fixedly connected to the bottom extension side of the first cylinder near the inner end of the housing, an array of separator frames for separating nuts fixedly connected to the inner side of the housing corresponding to the array of guide plates, a plurality of blades for cutting nuts rotatably connected between adjacent separator frames on the movable frame, a first motor for driving the blades to rotate fixedly connected to the front side of the movable frame, and a barrier for providing support for the nuts installed on the lower side of the housing near the separator frames; The top right side of the housing is fixedly connected to the machine housing, and a vibration motor is fixedly connected to the left side of the housing near the machine housing. A guide shell for guiding the nut cutting is fixedly connected to the bottom of the machine housing and the right side of the housing.
[0005] Preferably, the barrier includes an array of support plates slidably connected to the housing, the array of support plates being located between adjacent partition frames, the right side of the array of support plates being fixedly connected to a traction plate near the outer side of the housing, the outer side of the housing being fixedly connected to a second cylinder with its extended end fixedly connected to the traction plate, and the partition frame having a slot corresponding to the output end of the first motor.
[0006] This utility model also discloses a roasting and baking machine with a dynamic nut shell-cutting mechanism, including the dynamic nut shell-cutting mechanism; the shell is connected to a roasting and baking component for roasting nuts, the roasting and baking component includes a rotating drum rotatably connected to the inside of the shell and communicating with a guide shell, a stirring rack is rotatably connected to the shell near the inside of the rotating drum, a second motor for driving the rotating drum and stirring rack to rotate is fixedly connected to the outside of the shell, a hot air blower for providing hot air is fixedly connected to the outside of the shell, a ventilation column rotatably connected to the stirring rack is fixedly connected to the air outlet end of the hot air blower, a third cylinder is fixedly connected to the left side of the shell, and a partition slidably connected to the left side of the rotating drum is fixedly connected to the right extension end of the third cylinder.
[0007] Preferably, the roasting component further includes a pulley assembly and a gear ring assembly respectively connected to the output end of the second motor. The driven pulley in the pulley assembly is coaxially and fixedly connected to the stirring frame. The gear ring in the gear ring assembly is coaxially and fixedly connected to the rotating drum. The driving pulley in the pulley assembly and the gear in the gear ring assembly are both coaxially and fixedly connected to the output end of the second motor.
[0008] Preferably, the rotating drum is fixedly connected with a spiral blade, the second motor is a servo motor, the ventilation column is hollow and connected to the exhaust end of the hot air blower, the ventilation column is provided with several ventilation holes near the main shaft end of the stirring frame, and the main shaft end of the stirring frame is provided with several filter holes with built-in filter screens and connected to the ventilation holes.
[0009] Preferably, the inner side of the housing is provided with a movable groove near the outer side of the gear ring assembly, and the gear and the ring mesh with each other inside the gear ring assembly.
[0010] Beneficial effects This utility model provides a dynamic rotary shell-cutting mechanism for nuts and an integrated roasting and baking machine. Compared with the prior art, it has the following advantages: 1. This dynamic nut shell cutting mechanism and roasting integrated machine, by setting a cutting component inside the device, allows the machine shell, feeding hopper, and guide plate to cooperate with each other to introduce the nuts to be processed and to divide them into several adjacent partitioned frames. This partitioned processing facilitates subsequent cutting. Several support plates provide support for the nuts. After the nuts are introduced, the first cylinder, moving frame, first motor, and blade cooperate with each other to perform the cutting process on the nuts between the partitioned frames. After the cutting operation is completed, the second cylinder drives the traction plate and support plate to move horizontally, causing the nuts to lose support and be guided into the roasting end through the guide shell. This allows the user to process the nuts before and after cutting as needed, which is helpful for subsequent nut roasting.
[0011] 2. This dynamic rotary shell-cutting mechanism and roasting machine for nuts, by setting roasting components inside the device, allows the shell to cooperate with the second motor, pulley assembly, and gear ring assembly to achieve the reverse rotation of the drum and the stirring rack, so that the drum and the stirring rack can fully turn the nuts. The hot air fan cooperates with the ventilation column and the jet end of the stirring rack main shaft to blow on the turned nuts, improving the roasting efficiency of the nuts. In addition, the spiral blades inside the drum guide the nuts, which helps to remove the nuts later. The third cylinder cooperates with the partition to adjust the opening degree of the left side of the drum, control the residence time of the nuts in the drum, and thus improve the drying efficiency of the nuts. Attached Figure Description
[0012] Figure 1 This is a sectional perspective view of the present invention; Figure 2 This is a partial enlarged cross-sectional view of the rotary cutting component of this utility model; Figure 3 This is an enlarged view of the barrier component of this utility model; Figure 4 This is a perspective view of the present invention.
[0013] In the diagram: 1. Shell; 2. Rotary cutting component; 21. Machine casing; 22. Feed hopper; 23. Guide plate; 24. First cylinder; 25. Moving frame; 26. Separator frame; 27. First motor; 28. Blade; 29. Barrier component; 291. Second cylinder; 292. Traction plate; 293. Support plate; 3. Vibrating motor; 4. Guide shell; 5. Roasting component; 51. Second motor; 52. Pulley assembly; 53. Gear ring assembly; 54. Rotary drum; 55. Stirring rack; 56. Hot air blower; 57. Ventilation column; 58. Third cylinder; 59. Partition plate. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] See Figures 1-4 This utility model provides the following two technical solutions: First embodiment: A dynamic nut shell cutting mechanism, including a housing 1 and a cutting component 2. The cutting component 2 includes a housing 21 and a feeding hopper 22 fixedly connected to its left side. An array of guide plates 23 are fixedly connected to the inner side of the feeding hopper 22 near the end of the housing 21. A first cylinder 24 is fixedly connected to the top of the housing 21. A movable frame 25 is fixedly connected to the bottom extension side of the first cylinder 24 near the inner end of the housing 21. An array of separator frames 26 for separating nuts are fixedly connected to the inner side of the housing 21 corresponding to the array of guide plates 23. Several blades 28 for cutting nuts are rotatably connected between adjacent separator frames 26 of the movable frame 25. A first motor 27 for driving the blades 28 to rotate is fixedly connected to the front side of the movable frame 25. A barrier 29 for providing support for the nuts is installed on the lower side of the housing 21 near the separator frames 26. The top right side of the housing 1 is fixedly connected to the housing 21. A vibration motor 3 is fixedly connected to the left side of the housing 1 near the housing 21. A guide shell 4 for guiding the nut cutting is fixedly connected to the bottom of the housing 21 and the right side of the housing 1. The barrier 29 includes a set of support plates 293 that are slidably connected to the housing 21. The set of support plates 293 are located between adjacent partition frames 26. A traction plate 292 is fixedly connected to the right side of the set of support plates 293 near the outside of the housing 21. A second cylinder 291 with an extended end fixedly connected to the traction plate 292 is fixedly connected to the outside of the housing 21. A slot is provided inside the partition frame 26 corresponding to the output end of the first motor 27. The machine casing 21, the feed hopper 22, and the guide plate 23 work together to guide the nuts to be processed into several adjacent partitioned frames 26, where several support plates 293 provide support for the nuts. The vibration motor 3 drives the machine casing 21 and the feed hopper 22 to vibrate, promoting the downward movement of the nuts. After the nuts are guided in, the first cylinder 24, the moving frame 25, the first motor 27, and the blade 28 work together to perform rotary cutting of the nuts between the partitioned frames 26. After the rotary cutting operation is completed, the second cylinder 291 drives the traction plate 292 and the support plate 293 to move horizontally, causing the nuts to lose support and be guided into the roasting end through the guide shell 4, thus realizing the dynamic processing of the nuts before and after rotary cutting. The main difference between the second implementation method and the first implementation method is that: A roasting and baking machine with a dynamic nut shell cutting mechanism includes a nut shell cutting mechanism; a roasting and baking component 5 for roasting nuts is connected to a housing 1, the roasting and baking component 5 includes a rotating drum 54 rotatably connected to the inside of the housing 1 and communicating with a guide shell 4, a stirring rack 55 is rotatably connected to the inside of the housing 1 near the rotating drum 54, a second motor 51 for driving the rotating drum 54 and the stirring rack 55 is fixedly connected to the outside of the housing 1, a hot air blower 56 for providing hot air is fixedly connected to the outside of the housing 1, a ventilation column 57 rotatably connected to the stirring rack 55 is fixedly connected to the air outlet end of the hot air blower 56, a third cylinder 58 is fixedly connected to the left side of the housing 1, and a partition 59 slidably connected to the left side of the rotating drum 54 is fixedly connected to the right extension end of the third cylinder 58; The roasting component 5 also includes a pulley assembly 52 and a gear ring assembly 53, both connected to the output end of the second motor 51. The driven pulley in the pulley assembly 52 is coaxially and fixedly connected to the stirring frame 55. The gear ring in the gear ring assembly 53 is coaxially and fixedly connected to the rotating drum 54. The driving pulley in the pulley assembly 52 and the gear in the gear ring assembly 53 are both coaxially and fixedly connected to the output end of the second motor 51. A spiral blade is fixedly connected inside the rotating drum 54. The second motor 51 is a servo motor. A ventilation column 57 is also included. The interior is hollow and connected to the exhaust end of the hot air blower 56. The ventilation column 57 has several ventilation holes inside near the main shaft end of the mixing frame 55. The main shaft end of the mixing frame 55 has several filter holes with built-in filters that are connected to the ventilation holes. The first cylinder 24, the second cylinder 291, and the third cylinder 58 are respectively connected to the external air supply component. This is the prior art, so the connection method of the first cylinder 24, the second cylinder 291, and the third cylinder 58 to the external air supply component, the internal structure of the air supply component, and the working principle will not be described in detail. The inner side of the housing 1 is provided with a movable groove near the outer side of the gear and ring assembly 53. The gear and ring inside the gear and ring assembly 53 mesh with each other. The housing 1 cooperates with the second motor 51, the pulley assembly 52, and the gear and ring assembly 53 to realize the opposite rotation of the drum 54 and the stirring rack 55, so that the drum 54 and the stirring rack 55 can fully turn the nuts. The hot air blower 56 cooperates with the ventilation column 57 and the jet end of the main shaft of the stirring rack 55 to blow on the turned nuts, thus roasting the nuts. The spiral blades inside the drum 54 guide the nuts, which helps to remove the nuts later. The third cylinder 58 cooperates with the partition 59 to adjust the opening degree of the left side of the drum 54, thereby improving the drying efficiency of the nuts.
[0016] Furthermore, all content not described in detail in this specification is existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used.
[0017] In use, the user pours the required amount of nuts into the feeding hopper 22 through an external feeding device. The guide plate 23 inside the feeding hopper 22 separates and guides the nuts between several dividing frames 26, and after they are positioned to the right of the blades 28, the nuts are located on the array support plate 293. The first motor 27 is started, which drives several blades 28 to rotate. The vertical height of the moving frame 25, the first motor 27, and the blades 28 is adjusted by the first cylinder 24, so that the blades 28 can perform rotary cutting on the nuts between the dividing frames 26. After the rotary cutting is completed, the second cylinder 291 pulls the traction plate 292 and the support plate 293 to slide horizontally. The nuts, which are no longer supported, are guided into the guide shell 4. Inside the rotating drum 54, the second motor 51 and the hot air blower 56 are started simultaneously. The second motor 51 drives the rotating drum 54 and the stirring rack 55 to rotate through the pulley assembly 52 and the gear ring assembly 53 respectively. The rotating drum 54 guides the nuts through its inner spiral blades, while the stirring rack 55 stirs the nuts. The hot air blower 56 generates hot air that is sprayed out through the ventilation column 57 and several filters on the surface of the main shaft of the stirring rack 55, thus achieving the roasting and roasting of the stirred nuts. A recycling box is placed at the lower left side of the partition 59. After roasting is completed, the third cylinder 58 drives the partition 59 to separate from the left side of the rotating drum 54. The roasted nuts are separated from the rotating drum 54 under the guidance of the rotating blades and fall into the recycling box.
[0018] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dynamic shell-cutting mechanism for nuts, comprising a shell (1) and a cutting component (2), characterized in that: The rotary cutter (2) includes a housing (21) and a feed hopper (22) fixedly connected to its left side. An array of guide plates (23) is fixedly connected to the inner side of the feed hopper (22) near the end of the housing (21). A first cylinder (24) is fixedly connected to the top of the housing (21). A movable frame (25) is fixedly connected to the bottom extension side of the first cylinder (24) near the inner end of the housing (21). An array of separator frames (26) for separating nuts is fixedly connected to the inner side of the housing (21) corresponding to the array of guide plates (23). Several blades (28) for rotary cutting nuts are rotatably connected between the movable frame (25) and adjacent separator frames (26). A first motor (27) for driving the blades (28) to rotate is fixedly connected to the front side of the movable frame (25). A barrier (29) for providing support for nuts is installed on the lower side of the housing (21) near the separator frames (26). The top right side of the housing (1) is fixedly connected to the housing (21), and a vibration motor (3) is fixedly connected to the left side of the housing (1) near the housing (21). A guide shell (4) for guiding the nut cutting is fixedly connected to the bottom of the housing (21) and the right side of the housing (1).
2. The nut dynamic shell-cutting mechanism according to claim 1, characterized in that: The barrier (29) includes a set of support plates (293) that are slidably connected to the housing (21). The set of support plates (293) are located between adjacent partition frames (26). The right side of the set of support plates (293) is fixedly connected to the outer side of the housing (21) with a traction plate (292). The outer side of the housing (21) is fixedly connected to a second cylinder (291) whose extended end is fixedly connected to the traction plate (292). The partition frame (26) has a slot corresponding to the output end of the first motor (27).
3. A roasting and baking integrated machine, characterized in that: The nut dynamic rotary shell cutting mechanism according to any one of claims 1-2 is provided, wherein the shell (1) is connected to a roasting component (5) for roasting nuts, the roasting component (5) includes a rotating drum (54) rotatably connected to the inside of the shell (1) and communicating with a guide shell (4), a stirring rack (55) is rotatably connected to the inside of the shell (1) near the rotating drum (54), a second motor (51) for driving the rotating drum (54) and the stirring rack (55) is fixedly connected to the outside of the shell (1), a hot air blower (56) for providing hot air is fixedly connected to the outside of the shell (1), a ventilation column (57) rotatably connected to the stirring rack (55) is fixedly connected to the air outlet end of the hot air blower (56), a third cylinder (58) is fixedly connected to the left side of the shell (1), and a partition (59) slidably connected to the left side of the rotating drum (54) is fixedly connected to the right extension end of the third cylinder (58).
4. The roasting and baking integrated machine according to claim 3, characterized in that: The roasting component (5) also includes a pulley assembly (52) and a gear ring assembly (53) that are respectively connected to the output end of the second motor (51). The driven pulley in the pulley assembly (52) is coaxially and fixedly connected to the stirring rack (55). The gear ring in the gear ring assembly (53) is coaxially and fixedly connected to the rotating drum (54). The driving pulley in the pulley assembly (52) and the gear in the gear ring assembly (53) are both coaxially and fixedly connected to the output end of the second motor (51).
5. A roasting and baking integrated machine according to claim 3, characterized in that: The rotating drum (54) has a fixed spiral blade inside. The second motor (51) is a servo motor. The ventilation column (57) is hollow inside and connected to the exhaust end of the hot air blower (56). The ventilation column (57) has several ventilation holes inside near the main shaft end of the stirring rack (55). The main shaft end of the stirring rack (55) has several filter holes with built-in filter screens and connected to the ventilation holes.
6. The roasting and baking integrated machine according to claim 4, characterized in that: The housing (1) has an active groove on its inner side near the outer side of the gear ring assembly (53), and the gear and the ring mesh with each other inside the gear ring assembly (53).