A device for reducing the amount of tobacco lost from the end of a cigarette
Patent Information
- Application Number
- CN202521701034.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-11
AI Technical Summary
[0002]目前,卷烟生产过程中因烟丝结构、含水率不稳定,烟支端部烟丝松散、填充不实,烟丝切割不当、接装纸粘贴不牢等原因,使卷烟在包装、运输、存储、使用等过程中,出现卷烟端部烟丝脱落的情况,会影响卷烟外观质量和消费者抽吸体验,同时可能导致产品次品率上升,增加原材料成本和生产成本,影响品牌声誉和市场竞争力
[0028] The present invention includes: a cigarette conveyor belt; a filter end fixing device fixed to the first side of the cigarette conveyor belt; a cigarette end striking device fixed to the first side of the cigarette conveyor belt; and a controller electrically connected to the cigarette conveyor belt, the filter end fixing device, and the cigarette end striking device. When the cigarette is conveyed by the cigarette conveyor belt to the position of the filter end fixing device, the filter end fixing device fixes the filter end of the cigarette, and the cigarette end striking device strikes the tobacco end of the cigarette. The present invention can knock off excessively long tobacco strands or mixed tobacco dust from the cigarette end, leaving them on the production line, reducing production costs and improving the consumer's smoking experience.
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Figure CN224654684U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tobacco technology, and in particular to a device for reducing the amount of tobacco residue at the end of cigarettes. Background Technology
[0002] Currently, due to unstable tobacco structure and moisture content during cigarette production, loose tobacco at the cigarette tip, inadequate filling, improper tobacco cutting, and weak splicing paper, tobacco at the cigarette tip may detach during packaging, transportation, storage, and use. This affects the appearance quality of cigarettes and the consumer's smoking experience, and may also lead to an increase in product defect rate, increased raw material and production costs, and damage to brand reputation and market competitiveness. Utility Model Content
[0003] In view of the above, the present invention aims to provide a device for reducing the amount of cigarette residue at the end of a cigarette, so as to solve the aforementioned technical problems.
[0004] The technical solution adopted in this utility model is as follows:
[0005] This utility model provides a device for reducing the amount of tobacco residue at the end of cigarettes, including:
[0006] Cigarette conveyor belt;
[0007] A filter tip fixing device fixed on the first side of the cigarette conveyor belt;
[0008] A cigarette end snapping device fixed on the first side of the cigarette conveyor belt;
[0009] A controller electrically connected to the cigarette conveyor belt, the filter end fixing device, and the cigarette end snapping device;
[0010] When the cigarette is conveyed to the filter end fixing device by the cigarette conveyor belt, the filter end fixing device fixes the filter end of the cigarette, and the cigarette end striking device strikes the tobacco leaf end of the cigarette.
[0011] Optionally, the upper surface of the cigarette conveyor belt has a corrugated structure.
[0012] Optionally, the filter tip fixing device includes:
[0013] Mounting base;
[0014] A mounting plate is fixedly connected to the mounting base, and the base is perpendicular to the mounting plate;
[0015] A filter tip adsorption device fixed to the first side of the mounting plate;
[0016] The negative pressure suction port is fixed on the second side of the mounting plate.
[0017] Optionally, both the filter tip adsorption device and the negative pressure suction port are hollow structures, and the filter tip adsorption device and the negative pressure suction port are connected.
[0018] Optionally, a sealing ring is provided at the port of the filter tip adsorption device.
[0019] Optionally, the cigarette end flicking device includes:
[0020] Fixed base;
[0021] A fixing frame is fixedly connected to the fixing base, wherein the fixing base is perpendicular to the fixing frame;
[0022] A motor fixed on the fixed base, the motor being provided with a first roller;
[0023] A second roller is fixed on the fixed frame, and the first roller and the second roller are connected by a belt;
[0024] A lifting rod rotatably connected to the fixed frame, with a striking head fixedly connected to the end of the lifting rod;
[0025] A ring handle is fixedly connected to the second roller, and the second roller drives the ring handle to rotate;
[0026] The lifting rod is provided with a latch near the end of the second roller, and the ring handle rotates to contact the latch.
[0027] The above-described solution of this utility model has at least the following beneficial effects:
[0028] The present invention includes: a cigarette conveyor belt; a filter end fixing device fixed to the first side of the cigarette conveyor belt; a cigarette end striking device fixed to the first side of the cigarette conveyor belt; and a controller electrically connected to the cigarette conveyor belt, the filter end fixing device, and the cigarette end striking device. When the cigarette is conveyed by the cigarette conveyor belt to the position of the filter end fixing device, the filter end fixing device fixes the filter end of the cigarette, and the cigarette end striking device strikes the tobacco end of the cigarette. The present invention can knock off excessively long tobacco strands or mixed tobacco dust from the cigarette end, leaving them on the production line, reducing production costs and improving the consumer's smoking experience. Attached Figure Description
[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the utility model will be further described below with reference to the accompanying drawings, wherein:
[0030] Figure 1 A schematic diagram of a device for reducing the amount of cigarette residue at the end, provided in an embodiment of this utility model.
[0031] Figure 2 This is a schematic diagram of the filter tip fixing device provided in an embodiment of the present utility model.
[0032] Figure 3 A side view of the cigarette holder end striking device provided in an embodiment of this utility model.
[0033] Figure 4 A perspective view of the cigarette holder end striking device provided in an embodiment of this utility model. Detailed Implementation
[0034] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0035] This utility model proposes an embodiment of a device for reducing the amount of tobacco residue at the end of cigarettes, specifically, as follows: Figure 1 As shown, it includes:
[0036] Cigarette conveyor belt 1;
[0037] The filter end fixing device 2 is fixed on the first side of the cigarette conveyor belt 1;
[0038] The cigarette end striking device 3 is fixed on the first side of the cigarette conveyor belt 1;
[0039] A controller electrically connected to the cigarette conveyor belt 1, the filter end fixing device 2, and the cigarette end snapping device 3;
[0040] When the cigarette is conveyed to the position of the filter end fixing device 2 by the cigarette conveyor belt 1, the filter end fixing device 2 fixes the filter end of the cigarette, and the cigarette end striking device 3 strikes the tobacco leaf end of the cigarette.
[0041] In this embodiment, the device for reducing the amount of cigarette residue at the cigarette end mainly includes a cigarette conveyor belt 1, a filter end fixing device 2, and a cigarette end snapping device 3. The filter end fixing device 2 and the cigarette end snapping device 3 are respectively arranged on both sides of the cigarette conveyor belt 1, and the filter end fixing device 2 and the cigarette end snapping device 3 are positioned opposite each other. The cigarette conveyor belt 1, the filter end fixing device 2, and the cigarette end snapping device 3 are all electrically connected to a controller, which is a PLC (not shown in the figure).
[0042] The width of the cigarette conveyor belt 1 is the same as the length of the cigarette. The upper surface of the cigarette conveyor belt 1 has a wavy structure. The cigarettes are placed at each concave position of the conveyor belt to fix them in place during the conveying process. The distance between adjacent concave positions of the conveyor belt is set according to the striking time of the cigarette end striking device 3.
[0043] like Figure 2 As shown, the filter tip fixing device 2 includes: a mounting base 21; a mounting plate 22 fixedly connected to the mounting base 21, with the base 21 and the mounting plate 22 arranged perpendicularly; a filter tip adsorption device 23 fixed on the first side of the mounting plate 22; and a negative pressure suction port 24 fixed on the second side of the mounting plate 22.
[0044] The negative pressure suction port 24 connects to a hose on the production equipment, and the other end of the hose connects to an air pump. The filter-end adsorption device 23 and the negative pressure suction port 24 have a hollow structure between them, and a soft rubber O-ring is installed inside the port of the filter-end adsorption device 23. Before the cigarette is conveyed to the filter-end fixing device 2, the air pump is activated, reducing the air pressure inside the filter-end fixing device 2 and automatically drawing the cigarette filter into the negative pressure suction port 24, creating a negative pressure structure inside to keep the cigarette firmly adsorbed. After the tobacco is tapped, the air pump switches from negative pressure to positive pressure, pushing the cigarette onto the cigarette conveyor belt 1.
[0045] like Figure 3 and Figure 4 As shown, the cigarette end striking device 3 includes: a fixed base 31; a fixed frame 32 fixedly connected to the fixed base 31, the fixed base 31 and the fixed frame 32 being arranged perpendicularly; a motor 33 fixed on the fixed base 31, the motor 33 having a first roller 34; a second roller 35 fixed on the fixed frame 32, the first roller 34 and the second roller 35 being connected by a belt 36; a lifting rod 37 rotatably connected to the fixed frame 32, the end of the lifting rod 37 having a striking head 38 fixedly connected; a ring handle 39 fixedly connected to the second roller 35, the second roller 35 driving the ring handle 39 to rotate; a latch 310 provided near the end of the lifting rod 37 close to the second roller 35, the ring handle 39 rotating and contacting the latch 310.
[0046] After the cigarette is fixed by the filter end fixing device 2, the tobacco end of the cigarette is below the striking head 38. The motor 33 is started, driving the first roller 34 to rotate. The first roller 34 drives the belt 36, which in turn drives the second roller 35 to rotate. The second roller 35 then drives the internal ring handle 39 to rotate. When the ring handle 39 strikes the latch 310 on the lifting rod 37, the lifting rod 37 is raised. After the ring handle 39 rotates past the corresponding position of the latch 310, the lifting rod 37 descends, thereby causing the striking head 38 to rise and fall, striking the end of the cigarette. This knocks off any excessively long tobacco strands or mixed tobacco dust from the cigarette end, leaving them on the production line, reducing production costs, and minimizing the unpleasant smoking experience for consumers caused by tobacco dust at the cigarette end. Here, the diameter of the first roller 34 is smaller than the diameter of the second roller 35, achieving labor saving and torque amplification, smooth transmission, and reduced energy loss.
[0047] In this embodiment, the controller controls the working status of the cigarette conveyor belt 1, the filter end fixing device 2, and the cigarette end striking device 3. During operation, the filter end fixing device 2 is under negative pressure. When the cigarette conveyor belt 1 transports a cigarette to the filter end fixing device 2, the filter end fixing device 2 absorbs the cigarette. At this time, the controller detects that a cigarette has been absorbed and controls the motor 33 of the cigarette end striking device 3 to start, thereby controlling the cigarette end striking device 3 to strike for a preset time (2 to 3 strikes). After the striking ends, the controller controls the cigarette end striking device 3 to stop working, controls the filter end fixing device 2 to switch to a positive pressure state, pushes the cigarette onto the cigarette conveyor belt 1, and then controls the filter end fixing device 2 to switch to a negative pressure state to absorb the next cigarette to be struck, and so on in a cycle. The conveying speed of the cigarette conveyor belt 1 and the placement position of adjacent cigarettes need to be adjusted according to the preset striking time of the cigarette end striking device 3.
[0048] In summary, the device for reducing the amount of tobacco residue at the end of cigarettes can knock off excessively long tobacco strands or mixed tobacco dust from the end of the cigarette and leave them on the production line, thereby reducing production costs and improving the smoking experience for consumers.
[0049] In this embodiment of the invention, any use of terms expressing location is based on a relative concept of the embodiment. Furthermore, "at least one" refers to one or more, and "more than one" refers to two or more. "And / or" describes the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent the existence of A alone, A and B simultaneously, or B alone. A and B can be singular or plural. The character " / " generally indicates that the preceding and following related objects are in an "or" relationship. "At least one of the following" and similar expressions refer to any combination of these items, including any combination of single or plural items. For example, at least one of a, b, and c can represent: a, b, c, a and b, a and c, b and c, or a and b and c, where a, b, and c can be single or multiple.
[0050] The above description of the structure, features, and effects of this utility model is based on the embodiments shown in the drawings. However, the above are only preferred embodiments of this utility model. It should be noted that the technical features involved in the above embodiments and their preferred methods can be reasonably combined and matched by those skilled in the art to form a variety of equivalent solutions without departing from or changing the design concept and technical effects of this utility model. Therefore, this utility model is not limited to the scope of implementation shown in the drawings. Any changes made in accordance with the concept of this utility model, or modifications to equivalent embodiments, that do not exceed the spirit covered by the specification and drawings, should be within the protection scope of this utility model.
Claims
1. A device for reducing the amount of tobacco residue at the end of cigarettes, characterized in that, include: Cigarette conveyor belt (1); A filter end fixing device (2) is fixed on the first side of the cigarette conveyor belt (1); The cigarette end striking device (3) is fixed on the first side of the cigarette conveyor belt (1); A controller electrically connected to the cigarette conveyor belt (1), the filter end fixing device (2), and the cigarette end snapping device (3); When the cigarette is conveyed by the cigarette conveyor belt (1) to the position of the filter end fixing device (2), the filter end fixing device (2) fixes the filter end of the cigarette, and the cigarette end striking device (3) strikes the tobacco leaf end of the cigarette.
2. The device for reducing the amount of cigarette end-closing as described in claim 1, characterized in that, The upper surface of the cigarette conveyor belt (1) has a wave-shaped structure.
3. The device for reducing the amount of cigarette end-burst as described in claim 1, characterized in that, The filter tip fixing device (2) includes: Mounting base (21); A mounting plate (22) is fixedly connected to the mounting base (21), and the base (21) is perpendicular to the mounting plate (22); The filter end adsorption device (23) is fixed on the first side of the mounting plate (22); The negative pressure suction port (24) is fixed on the second side of the mounting plate (22).
4. The device for reducing the amount of cigarette end-closing as described in claim 3, characterized in that, Both the filter tip adsorption device (23) and the negative pressure suction port (24) are hollow structures, and the filter tip adsorption device (23) and the negative pressure suction port (24) are connected.
5. The device for reducing the amount of cigarette end-closing as described in claim 4, characterized in that, A sealing ring is provided at the port of the filter tip adsorption device (23).
6. The device for reducing the amount of cigarette end-closing as described in claim 1, characterized in that, The cigarette holder end striking device (3) includes: Fixed base (31); A fixing frame (32) is fixedly connected to the fixing base (31), and the fixing base (31) and the fixing frame (32) are arranged perpendicularly; A motor (33) is fixed on the fixed base (31), and a first roller (34) is provided on the motor (33). The second roller (35) is fixed on the fixed frame (32), and the first roller (34) and the second roller (35) are connected by a belt (36); A lifting rod (37) is rotatably connected to the fixed frame (32), and a striking head (38) is fixedly connected to the end of the lifting rod (37). A ring handle (39) is fixedly connected to the second roller (35), and the second roller (35) drives the ring handle (39) to rotate; The lifting rod (37) is provided with a latch (310) near the end of the second roller (35), and the ring handle (39) rotates to contact the latch (310).