High-temperature sterilization kettle with energy recycling function
Patent Information
- Application Number
- CN202521755931.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-18
AI Technical Summary
[0003]但是,传统高温杀菌釜通常在加热过程中会大量消耗外部能源,而加热效率较低,热量容易浪费,导致能耗较大,增加了运行成本,且传统高温杀菌釜通常没有有效的热回收系统,导致加热时产生的热量大部分无法回收和再利用,热损失大,不仅浪费能源,还使得加热过程需要更长时间和更多的能量
[0024] 1. This utility model proposes a high-temperature sterilization autoclave with energy recovery function. Compared with most traditional high-temperature sterilization autoclaves, this high-temperature sterilization autoclave is equipped with a heat recovery pipe and a sealed cavity in the heating mechanism. The heat-conducting liquid made of silicone oil in the sealed cavity can collect and store the heat emitted during the heating process in the autoclave. Then, it is guided to the return heat recovery pipe. The heat absorbed by the heat-conducting liquid can be guided to the water storage cavity through the heat recovery pipe, thereby providing additional heating for the liquid in the water storage cavity, reducing the external energy demand, reducing operating costs, and thus improving the heating effect and heat recovery efficiency of the autoclave.
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Figure CN224655684U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-temperature sterilization autoclave technology, and in particular to a high-temperature sterilization autoclave with energy recovery function. Background Technology
[0002] High-temperature sterilization autoclaves are industrial equipment used for disinfection and sterilization. They are widely used in the food, pharmaceutical, and hygiene industries to ensure the safety and hygiene of products and equipment. They typically achieve sterilization by raising the temperature to a certain level and maintaining it for a certain period of time.
[0003] However, traditional high-temperature sterilization autoclaves typically consume a large amount of external energy during the heating process, and the heating efficiency is low, resulting in easy heat waste and high energy consumption, which increases operating costs. Furthermore, traditional high-temperature sterilization autoclaves usually lack an effective heat recovery system, which means that most of the heat generated during heating cannot be recovered and reused, resulting in large heat loss. This not only wastes energy but also makes the heating process require longer time and more energy.
[0004] Therefore, those skilled in the art have provided a high-temperature sterilization autoclave with energy recovery function to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-temperature sterilization autoclave with energy recovery function. This autoclave has a heat recovery pipe and a sealed cavity within its heating mechanism. A thermally conductive liquid made of silicone oil placed in the sealed cavity collects and stores the heat dissipated during the heating process within the autoclave. This heat is then guided back into the heat recovery pipe. The heat absorbed by the thermally conductive liquid is then guided back into the water storage cavity through the heat recovery pipe, providing additional heating to the liquid in the water storage cavity. This reduces external energy requirements, lowers operating costs, and improves the heating effect and heat recovery efficiency of the autoclave.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A high-temperature sterilization autoclave with energy recovery function includes an autoclave body. The autoclave body is equipped with a heating mechanism inside. The heating mechanism includes a control module, a water pump, a water storage chamber, a sealed cavity, a heat conduction pipe, and a placement rack. Multiple heating pipes are fixedly connected to the outer wall of the front end of the control module. A delivery pipe is fixedly connected to the output end of the water pump. A liquid exchange connector is snapped into the middle of the inner wall of the rear end of the water storage chamber. A heat insulation plate is fixedly connected to the outer side of the inner wall of the sealed cavity. A heat recovery pipe is fixedly connected to the inside of the sealed cavity.
[0008] Through the above technical solution, the high-temperature sterilization autoclave is equipped with a heat insulation plate in the sealed cavity. Combined with the heat-conducting liquid of silicone oil, a heat insulation layer can be formed in the autoclave, thereby reducing the possibility of heat loss and ensuring that the heat in the sealed cavity is concentrated. This maximizes the utilization of the energy generated by heating and ensures the continuity and uniformity of the sterilization temperature, thereby further improving the sterilization effect.
[0009] Furthermore, the control module is fixedly connected to the lower part of the outer wall of the rear end of the vessel body, and the water storage chamber is opened at the rear end inside the vessel body;
[0010] The above technical solution enables the control module to control the heating tube to heat the liquid in the water storage chamber.
[0011] Furthermore, the water pump is fixedly connected to the upper part of the outer wall at the rear end of the vessel, the delivery pipe is fixedly connected to the water storage chamber, and the input end of the water pump is fixedly connected to the heat recovery pipe.
[0012] The above technical solution enables the water pump to drive the heated liquid to circulate within the water storage chamber, the heat recovery pipe, and the heat conduction pipe.
[0013] Furthermore, the sealed cavity is opened at the front end of the interior of the vessel body, the heat conduction pipe is fixedly connected to the inner wall of the vessel body, the placement rack is fixedly connected to the front end of the inner wall of the vessel body, the heat recovery pipe is fixedly connected to the heat conduction pipe, and the heat conduction pipe is fixedly connected to the water storage chamber.
[0014] The above technical solution enables the heat recovery pipe and heat conduction pipe to circulate the liquid in the water storage chamber, so that the liquid in the water storage chamber after heating can circulate in the vessel.
[0015] Furthermore, a support frame is fixedly connected to the lower end of the outer wall of the vessel, and a control panel is fixedly connected to the rear end of one side of the outer wall of the support frame.
[0016] The above technical solution enables users to operate and adjust the device via the control panel.
[0017] Furthermore, a cover plate is hinged to the outer wall of the front end of the vessel body, and a locking block is fixedly connected to the middle of one side of the outer wall of the cover plate;
[0018] The above technical solution, by setting a cover plate and a locking block, enables the user to open or close the vessel body.
[0019] Furthermore, a locking screw is hinged to the front end of one side of the outer wall of the vessel body, and a locking handle is threaded onto the front end of the outer wall of the locking screw;
[0020] The above technical solution allows the locking screw to close and lock the cover plate by rotating the locking handle.
[0021] Furthermore, a sealing gasket is tightly fitted to the outer wall of the rear end of the cover plate;
[0022] The above technical solution allows the cover plate to be closed more tightly with the vessel body by setting a sealing gasket.
[0023] This utility model has the following beneficial effects:
[0024] 1. This utility model proposes a high-temperature sterilization autoclave with energy recovery function. Compared with most traditional high-temperature sterilization autoclaves, this high-temperature sterilization autoclave is equipped with a heat recovery pipe and a sealed cavity in the heating mechanism. The heat-conducting liquid made of silicone oil in the sealed cavity can collect and store the heat emitted during the heating process in the autoclave. Then, it is guided to the return heat recovery pipe. The heat absorbed by the heat-conducting liquid can be guided to the water storage cavity through the heat recovery pipe, thereby providing additional heating for the liquid in the water storage cavity, reducing the external energy demand, reducing operating costs, and thus improving the heating effect and heat recovery efficiency of the autoclave.
[0025] 2. The present invention proposes a high-temperature sterilization autoclave with energy recovery function. The high-temperature sterilization autoclave is equipped with a heat insulation plate in the sealed cavity. With the help of a heat-conducting liquid of silicone oil, a heat insulation layer can be formed in the autoclave body, thereby reducing the possibility of heat loss and ensuring that the heat in the sealed cavity is concentrated. This maximizes the utilization of the energy generated by heating and ensures the continuity and uniformity of the sterilization temperature, thereby further improving the sterilization effect. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of a high-temperature sterilization autoclave with energy recovery function proposed in this utility model;
[0027] Figure 2 This is a schematic diagram of the structure of a high-temperature sterilization autoclave with energy recovery function proposed in this utility model.
[0028] Figure 3 This is a schematic diagram of the placement rack structure for a high-temperature sterilization autoclave with energy recovery function proposed in this utility model;
[0029] Figure 4 This is a schematic diagram of the water storage chamber structure of a high-temperature sterilization autoclave with energy recovery function proposed in this utility model.
[0030] Figure 5 This is a schematic diagram of the heat recovery pipe structure of a high-temperature sterilization autoclave with energy recovery function proposed in this utility model.
[0031] Figure 6 This is a cross-sectional view of the body of a high-temperature sterilization autoclave with energy recovery function proposed in this utility model.
[0032] Legend:
[0033] 1. Kettle body;
[0034] 2. Heating mechanism; 201. Control module; 202. Heating tube; 203. Water pump; 204. Delivery pipe; 205. Water storage chamber; 206. Liquid exchange connector; 207. Sealed cavity; 208. Insulation board; 209. Heat recovery pipe; 2010. Heat conduction pipe; 2011. Placement rack;
[0035] 3. Support frame; 4. Control panel; 5. Cover plate; 6. Locking block; 7. Locking screw; 8. Locking handle; 9. Sealing gasket. Detailed Implementation
[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0037] One embodiment provided by this utility model:
[0038] Reference Figure 1 , 4 6. A high-temperature sterilization autoclave with energy recovery function, comprising an autoclave body 1, wherein a heating mechanism 2 is provided inside the autoclave body 1, the heating mechanism 2 comprising a control module 201, a water pump 203, a water storage chamber 205, a sealed cavity 207, a heat conduction pipe 2010, and a placement rack 2011, wherein multiple heating pipes 202 are fixedly connected to the outer wall of the front end of the control module 201, a delivery pipe 204 is fixedly connected to the output end of the water pump 203, and a liquid replacement connector 206 is snapped into the middle of the inner wall of the rear end of the water storage chamber 205. An insulation plate 208 is fixedly connected to the outer side of the inner wall of the sealed cavity 207, and a heat recovery pipe 209 is fixedly connected to the inside of the sealed cavity 207. The high-temperature sterilizer has an insulation plate 208 installed in the sealed cavity 207. With the help of the silicone oil heat-conducting liquid, an insulation layer can be formed in the body 1, thereby reducing the possibility of heat loss and ensuring that the heat in the sealed cavity 207 is concentrated. This maximizes the use of the energy generated by heating and ensures the continuity and uniformity of the sterilization temperature, thereby further improving the sterilization effect.
[0039] Reference Figure 4 , 56. The control module 201 is fixedly connected to the lower part of the outer wall of the rear end of the vessel body 1. The water storage chamber 205 is opened inside the rear end of the vessel body 1, so that the control module 201 can control the heating tube 202 to heat the liquid in the water storage chamber 205. The water pump 203 is fixedly connected to the upper part of the outer wall of the rear end of the vessel body 1. The delivery pipe 204 is fixedly connected to the water storage chamber 205. The input end of the water pump 203 is fixedly connected to the heat recovery pipe 209, so that the water pump 203 can drive the heated liquid to flow through the water storage chamber 205, the heat recovery pipe 209, and the heat conduction pipe. The liquid circulates within the vessel body 1. A sealed cavity 207 is located at the front end of the vessel body 1. A heat pipe 2010 is fixedly connected to the inner wall of the vessel body 1. A placement rack 2011 is fixedly connected to the front end of the inner wall of the vessel body 1. A heat recovery pipe 209 is fixedly connected to the heat pipe 2010. The heat pipe 2010 is fixedly connected to the water storage chamber 205. This allows the heat recovery pipe 209 and the heat pipe 2010 to circulate the liquid in the water storage chamber 205, so that the heated liquid in the water storage chamber 205 can circulate within the vessel body 1.
[0040] Reference Figure 1 , 2 3. A support frame 3 is fixedly connected to the lower end of the outer wall of the vessel body 1. A control panel 4 is fixedly connected to the rear end of one side of the outer wall of the support frame 3, so that the user can operate and adjust the device through the control panel 4. A cover plate 5 is hinged to the outer wall of the front end of the vessel body 1. A locking block 6 is fixedly connected to the middle of one side of the outer wall of the cover plate 5. By setting the cover plate 5 and the locking block 6, the user can open or close the vessel body 1. A locking screw 7 is hinged to the front end of one side of the outer wall of the vessel body 1. A locking handle 8 is threaded on the front end of the outer wall of the locking screw 7. By rotating the locking handle 8, the locking screw 7 can close and lock the cover plate 5. A sealing gasket 9 is tightly fitted to the outer wall of the rear end of the cover plate 5. By setting the sealing gasket 9, the cover plate 5 can be closed relatively tightly with the vessel body 1.
[0041] Working principle: First, the materials to be sterilized are placed in the rack 2011. The closed cover 5 is sealed and fixed by the locking screw 7 and the locking handle 8. The heating tube 202 is started by the control module 201 to heat the high-temperature heat-conducting oil liquid in the water storage chamber 205. Under the pumping of the water pump 203, the heated liquid in the water storage chamber 205 is first guided to circulate in the heat-conducting tube 2010, thereby dissipating heat into the vessel body 1. The heat dissipated from the vessel body 1 is absorbed and stored by the heat-conducting liquid of silicone oil in the sealed cavity 207. The liquid in the heat-conducting tube 2010 is conducted to the heat recovery tube 209. The heat of the liquid in the sealed cavity 207 is conducted to the heat recovery tube 209 to reduce heat loss.
[0042] The following points should be noted in this article:
[0043] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.
[0044] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-temperature sterilization autoclave with energy recovery function, comprising an autoclave body (1), characterized in that: The vessel body (1) is equipped with a heating mechanism (2), which includes a control module (201), a water pump (203), a water storage chamber (205), a sealed cavity (207), a heat conduction pipe (2010), and a placement rack (2011). Multiple heating pipes (202) are fixedly connected to the outer wall of the front end of the control module (201). A delivery pipe (204) is fixedly connected to the output end of the water pump (203). A liquid exchange connector (206) is snapped into the middle of the inner wall of the rear end of the water storage chamber (205). A heat insulation plate (208) is fixedly connected to the outer side of the inner wall of the sealed cavity (207). A heat recovery pipe (209) is fixedly connected to the inside of the sealed cavity (207).
2. The high-temperature sterilization autoclave with energy recovery function according to claim 1, characterized in that: The control module (201) is fixedly connected to the lower part of the outer wall of the rear end of the vessel body (1), and the water storage chamber (205) is opened at the rear end inside the vessel body (1).
3. The high-temperature sterilization autoclave with energy recovery function according to claim 1, characterized in that: The water pump (203) is fixedly connected to the upper part of the outer wall of the rear end of the vessel body (1), the delivery pipe (204) is fixedly connected to the water storage chamber (205), and the input end of the water pump (203) is fixedly connected to the heat recovery pipe (209).
4. A high-temperature sterilization autoclave with energy recovery function according to claim 1, characterized in that: The sealed cavity (207) is opened at the front end inside the vessel body (1). The heat conduction pipe (2010) is fixedly connected to the inner wall of the vessel body (1). The placement rack (2011) is fixedly connected to the front end of the inner wall of the vessel body (1). The heat recovery pipe (209) is fixedly connected to the heat conduction pipe (2010). The heat conduction pipe (2010) is fixedly connected to the water storage chamber (205).
5. A high-temperature sterilization autoclave with energy recovery function according to claim 1, characterized in that: A support frame (3) is fixedly connected to the lower end of the outer wall of the vessel body (1), and a control panel (4) is fixedly connected to the rear end of one side of the outer wall of the support frame (3).
6. A high-temperature sterilization autoclave with energy recovery function according to claim 1, characterized in that: The outer wall of the front end of the vessel body (1) is hinged to a cover plate (5), and a locking block (6) is fixedly connected to the middle of one side of the outer wall of the cover plate (5).
7. A high-temperature sterilization autoclave with energy recovery function according to claim 1, characterized in that: A locking screw (7) is hinged to the front end of one side of the outer wall of the vessel body (1), and a locking handle (8) is threaded onto the front end of the outer wall of the locking screw (7).
8. A high-temperature sterilization autoclave with energy recovery function according to claim 6, characterized in that: The outer wall of the rear end of the cover plate (5) is tightly fitted with a sealing gasket (9).