Clean room sterilization apparatus
Patent Information
- Application Number
- CN202521693771.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-11
AI Technical Summary
喷洒范围受限:传统装置的喷洒管多为固定式或单向摆动设计,难以覆盖洁净室内复杂空间结构,导致消毒死角,灭菌效果不均匀,同时单向喷洒模式需延长消毒时间以确保覆盖范围,导致洁净室停机时间增加,生产成本上升
本实用新型中,实现了一种洁净室灭菌消毒装置,储液壳集成加液口与搅拌机,保障消毒液浓度均匀性并支持快速补液,结合喷洒组件的抽送泵与雾化喷头,实现微米级雾滴均匀喷洒,覆盖面积大大提升;移动组件通过电缸驱动移动轮自动收放,兼顾设备灵活转移与作业稳定性;旋转驱动组件以正反转电机驱动喷洒管往复摆动,配合L型支架刚性支撑,消除喷洒死角,单次作业时间缩短;通过连接转块与连接转座的转动连接,实现喷洒管的折叠收纳设计,使设备体积减小,便于存储与运输,同时接水槽实时收集残留液滴,降低维护成本;限位支撑组件采用滚珠轴承结构减少驱动转盘转动摩擦,延长设备寿命,尤其适用于制药、半导体等高洁净度需求场景,助力企业降本增效并提升生产安全性。
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Figure CN224655702U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleanroom sterilization and disinfection technology, and in particular to a cleanroom sterilization and disinfection device. Background Technology
[0002] In cleanroom environments of industries such as pharmaceuticals, medical devices, and electronics, sterilization and disinfection are core steps in ensuring production safety and product quality. Existing technologies, such as traditional high-pressure sterilization devices (e.g., the high-pressure sterilization device for hospital sterilization supply rooms with publication number CN210205405U), achieve high-temperature and high-pressure sterilization through components like hot air blowers and liquid pumps. However, their structure has the following limitations: Limited spraying range: Traditional spray pipes are mostly fixed or unidirectional swing designs, which make it difficult to cover the complex spatial structure of clean rooms, resulting in disinfection dead spots and uneven sterilization effect. At the same time, the unidirectional spraying mode requires an extended disinfection time to ensure coverage, which leads to increased clean room downtime and increased production costs.
[0003] Insufficient flexibility: The equipment is usually fixed and inconvenient to move, making it difficult to adapt to the dynamic disinfection needs of different areas in the clean room. In addition, the equipment occupies a large space, which affects production efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a cleanroom sterilization and disinfection device. The spray pipe, driven by a reversible motor, oscillates back and forth, creating multi-angle spray coverage, thus improving sterilization efficiency compared to traditional devices. The movable component at the bottom of the liquid storage tank allows for flexible deployment, adapting to the dynamic disinfection needs of cleanrooms. Furthermore, the space occupied by the folded spray pipe is reduced, improving storage and transportation convenience. In addition, multi-directional spraying shortens the disinfection time per cycle, and combined with a low-power motor design, overall energy consumption is reduced. This device ensures efficient sterilization while also considering safety, environmental protection, and cost optimization, providing a reliable solution for cleanroom environment control in industries such as pharmaceuticals and medicine.
[0005] To achieve the above objectives, the main technical solutions adopted by this utility model include: A cleanroom sterilization and disinfection device, comprising: A liquid storage shell is provided, with a moving component installed at the bottom for moving the liquid storage shell, a rotatable spraying component installed on the side of the liquid storage shell, a rotary drive component installed at the top of the liquid storage shell corresponding to the position of the spraying component for driving the spraying component to rotate, and a limit support component installed at the top of the liquid storage shell corresponding to the position of the rotary drive component.
[0006] In the above-mentioned cleanroom sterilization and disinfection device, a liquid inlet for adding disinfectant is installed on the top of the side of the liquid storage tank, and a stirrer for mixing the disinfectant inside the liquid storage tank is installed on the bottom of the side of the liquid storage tank.
[0007] In the above-mentioned cleanroom sterilization and disinfection device, the movable component includes a movable shell fixedly connected to the bottom of the liquid storage tank, an electric cylinder fixedly connected to the center of the top of the inner wall of the movable shell, a lifting seat fixedly connected to the output end of the electric cylinder, and movable wheels fixedly connected to the four corners of the bottom of the lifting seat.
[0008] In the above-mentioned cleanroom sterilization and disinfection device, the spraying assembly includes a pump installed on the top side of the liquid storage tank. The side of the pump is connected to the liquid storage tank through a pumping pipe. A delivery hose is installed on the top of the pump, and a spraying pipe is installed on the top of the delivery hose. A plurality of atomizing nozzles are installed on the spraying pipe at equal intervals.
[0009] In the above-mentioned cleanroom sterilization and disinfection device, the rotary drive assembly includes a forward and reverse motor fixedly connected to the top of the liquid storage tank, and a drive turntable for driving the spray pipe to rotate is fixedly connected to the output shaft of the forward and reverse motor.
[0010] In the above-mentioned cleanroom sterilization and disinfection device, a connecting rotating block is fixedly connected to the end of the spray pipe, a connecting rotating seat is rotatably mounted on the connecting rotating block via a connecting shaft, and the bottom of the connecting rotating seat is fixedly connected to the top of the drive turntable. An L-shaped bracket for supporting the spray pipe is also fixedly connected to the side of the drive turntable at the position corresponding to the spray pipe.
[0011] In the aforementioned cleanroom sterilization and disinfection device, a water receiving tank is installed on the top of the drive turntable, corresponding to the position of the spray pipe.
[0012] In the above-mentioned cleanroom sterilization and disinfection device, the limiting support assembly includes a limiting rotating ring fixedly connected to the bottom of the drive turntable, and a support rotating ring matching the limiting rotating ring is installed on the top of the liquid storage shell at a position corresponding to the limiting rotating ring.
[0013] In the aforementioned cleanroom sterilization and disinfection device, the top and sides of the supporting rotating ring are provided with a plurality of equidistant limiting balls, and the supporting rotating ring is rotatably connected to the limiting rotating ring through the limiting balls.
[0014] This utility model has at least the following beneficial effects: This invention provides a cleanroom sterilization and disinfection device. The liquid storage tank integrates a filling port and a mixer, ensuring uniform disinfectant concentration and supporting rapid replenishment. Combined with the pump and atomizing nozzle of the spraying component, it achieves uniform spraying of micron-level droplets, significantly increasing the coverage area. The moving component uses an electric cylinder to drive the moving wheels for automatic retraction and extension, balancing flexible equipment transfer with operational stability. The rotary drive component uses a forward and reverse motor to drive the spray pipe to oscillate back and forth, with rigid support from an L-shaped bracket, eliminating spray dead zones and shortening single-operation time. The rotating connection between the connecting block and the connecting seat enables a foldable storage design for the spray pipe, reducing the device's size and facilitating storage and transportation. Simultaneously, a water collection tank collects residual droplets in real time, reducing maintenance costs. The limiting support component uses a ball bearing structure to reduce friction on the drive turntable, extending the device's lifespan. This device is particularly suitable for high-cleanliness applications such as pharmaceuticals and semiconductors, helping companies reduce costs, increase efficiency, and improve production safety. Attached Figure Description
[0015] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the structure of the cleanroom sterilization and disinfection device of this utility model; Figure 2 This is a cross-sectional structural diagram of the cleanroom sterilization and disinfection device of this utility model; Figure 3 This is a schematic diagram of the moving component in the cleanroom sterilization and disinfection device of this utility model; Figure 4 This is a structural schematic diagram of the moving component in the cleanroom sterilization and disinfection device of this utility model from another perspective. Figure 5 This is a schematic diagram of the spraying component in the cleanroom sterilization and disinfection device of this utility model; Figure 6 This is a schematic diagram of the rotary drive component in the cleanroom sterilization and disinfection device of this utility model; Figure 7 This is a schematic diagram of the limiting support component in the cleanroom sterilization and disinfection device of this utility model; Figure 8 This is a cross-sectional structural diagram of the limiting support component in the cleanroom sterilization and disinfection device of this utility model.
[0016] Explanation of icon numbers: 1. Liquid storage tank; 2. Moving component; 3. Spraying component; 4. Rotary drive component; 5. Limiting support component; 101. Liquid inlet; 102. Agitator; 201. Movable housing; 202. Electric cylinder; 203. Lifting base; 204. Casters; 301. Pump; 3011. Extraction pipe; 3012. Delivery hose; 3013. Spray pipe; 3014. Atomizing nozzle; 302. Connecting rotary block; 3021. Connecting rotary base; 401. Forward and reverse motor; 4011. Drive turntable; 402, L-shaped bracket; 403. Water tank; 501, Limiting rotating ring; 5011, Supporting rotating ring; 502, Limiting ball bearing. Detailed Implementation
[0017] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0018] Please refer to Figures 1 to 8 As shown, an embodiment of the present invention provides a cleanroom sterilization and disinfection device, comprising: a liquid storage shell 1, a moving component 2 for moving the liquid storage shell 1 installed at the bottom of the liquid storage shell 1, a rotatable spraying component 3 installed on the side of the liquid storage shell 1, a rotary drive component 4 for driving the spraying component 3 to rotate installed at the top of the liquid storage shell 1 and corresponding to the position of the spraying component 3, and a limit support component 5 installed at the top of the liquid storage shell 1 and corresponding to the position of the rotary drive component 4. By adopting the above technical solution, the spray pipe 3013 reciprocates under the drive of the forward and reverse motor 401, forming multi-angle spray coverage, which improves the sterilization efficiency compared with traditional devices. The bottom moving component 2 of the liquid storage shell 1 supports flexible deployment of the equipment, adapts to the dynamic disinfection needs of cleanrooms, and the space occupied by the spray pipe 3013 is reduced after folding, improving the convenience of storage and transportation. In addition, multi-directional spraying shortens the single disinfection time, and combined with the low-power motor design, the overall energy consumption is reduced. While ensuring efficient sterilization, it also takes into account safety, environmental protection and cost optimization, providing a reliable solution for clean environment control in pharmaceutical, medical and other industries.
[0019] To facilitate convenient addition and uniform mixing of disinfectant, in this embodiment: a filling port 101 for adding disinfectant is installed on the top of the side of the storage tank 1, and a stirrer 102 for mixing the disinfectant inside the storage tank 1 is installed on the bottom of the side of the storage tank 1. The filling port 101 on the top of the side of the storage tank 1 facilitates rapid replenishment of disinfectant; the stirrer 102 installed at the bottom can stir the disinfectant in real time, avoiding differences in sterilization effect caused by uneven concentration, which is especially suitable for scenarios that require frequent replenishment or use of compound disinfectants.
[0020] To improve the mobility and stability of the equipment, in this embodiment: the moving component 2 includes a moving shell 201 fixedly connected to the bottom of the liquid storage shell 1. An electric cylinder 202 is fixedly connected to the center of the top of the inner wall of the moving shell 201. A lifting seat 203 is fixedly connected to the output end of the electric cylinder 202. Moving wheels 204 are fixedly connected to the four corners of the bottom of the lifting seat 203. The lifting seat 203 is driven to rise and fall by the electric cylinder 202, thereby realizing the extension and retraction control of the moving wheels 204. When movement is required, the moving wheels 204 descend to contact the ground for quick transfer; when stationary, the moving wheels 204 retract, and the liquid storage shell 1 directly contacts the ground, enhancing the stability of the equipment and preventing shaking during spraying.
[0021] To achieve efficient and multi-directional atomized spraying, in this embodiment: the spraying assembly 3 includes a pump 301 installed on the top side of the liquid storage tank 1. The side of the pump 301 is connected to the liquid storage tank 1 through an extraction pipe 3011. A delivery hose 3012 is installed on the top of the pump 301, and a spray pipe 3013 is installed on the top of the delivery hose 3012. Several atomizing nozzles 3014 are arranged at equal intervals on the spray pipe 3013. The pump 301 draws disinfectant from the liquid storage tank 1 through the extraction pipe 3011, delivers it to the spray pipe 3013 through the delivery hose 3012, and atomizes the disinfectant through the atomizing nozzles 3014, resulting in a wide coverage area and uniform spraying, significantly improving sterilization efficiency.
[0022] In order to drive the spray pipe 3013 to achieve reciprocating oscillating spraying, in this embodiment: the rotary drive assembly 4 includes a forward and reverse motor 401 fixedly connected to the top of the liquid storage shell 1. The output shaft of the forward and reverse motor 401 is fixedly connected to a drive turntable 4011 for driving the spray pipe 3013 to rotate. The forward and reverse motor 401 drives the drive turntable 4011 to rotate back and forth, thereby driving the spray pipe 3013 to oscillate within a set angle range, realizing multi-directional spraying and eliminating the dead angle problem of traditional fixed spraying.
[0023] To achieve folding storage and support for the spray pipe 3013, in this embodiment: a connecting rotating block 302 is fixedly connected to the end of the spray pipe 3013. The connecting rotating block 302 is rotatably mounted with a connecting rotating seat 3021 via a connecting shaft. The bottom of the connecting rotating seat 3021 is fixedly connected to the top of the drive turntable 4011. An L-shaped bracket 402 for supporting the spray pipe 3013 is also fixedly connected to the side of the drive turntable 4011 at the position corresponding to the spray pipe 3013. The end of the spray pipe 3013 is rotatably connected to the connecting rotating seat 3021 via the connecting rotating block 302, and can be folded to the top of the drive turntable 4011 in the non-working state, reducing space occupation. The L-shaped bracket 402 provides stable support during spraying, preventing the spray pipe 3013 from sagging due to gravity and causing the spray angle to shift.
[0024] To prevent residual liquid from dripping and contaminating the equipment when the spray pipe 3013 is folded, in this embodiment: a water collection tank 403 is installed on the top of the drive turntable 4011 and at the position corresponding to the spray pipe 3013. The water collection tank 403 on the top of the drive turntable 4011 can collect the residual disinfectant on the atomizing nozzle 3014 after the spray pipe 3013 is folded, preventing the liquid from dripping onto the equipment surface or the ground, and ensuring the cleanliness and safety of the equipment.
[0025] To enhance the stability and durability of the drive turntable 4011's rotation, in this embodiment: the limiting support assembly 5 includes a limiting rotating ring 501 fixedly connected to the bottom of the drive turntable 4011. A support rotating ring 5011 matching the limiting rotating ring 501 is installed on the top of the liquid storage shell 1 at a position corresponding to the limiting rotating ring 501. The top and sides of the support rotating ring 5011 are provided with several limiting balls 502 arranged at equal intervals. The support rotating ring 5011 is tactilely connected to the limiting rotating ring 501 through the limiting balls 502. The tactile connection between the limiting rotating ring 501 and the support rotating ring 5011 through the limiting balls 502 provides stable support for the drive turntable 4011, reduces rotational friction, and extends the service life of the equipment. It is especially suitable for cleanroom environments with high frequency and long-term operation.
[0026] The working principle of this utility model is as follows: Mobile and stationary switching: The electric cylinder 202 drives the lifting seat 203 to rise and fall, and controls the extension and retraction of the moving wheels 204, so as to realize the free switching between rapid movement and stable operation of the equipment.
[0027] Disinfectant solution is supplied evenly: The liquid inlet 101 works with the mixer 102 to ensure that the concentration of disinfectant solution is uniform. The pump 301 delivers the disinfectant solution to the spray pipe 3013 through the extraction pipe 3011 and the delivery hose 3012, and then sprays it evenly through the atomizing nozzle 3014.
[0028] Multi-directional spraying control: The forward and reverse motor 401 drives the drive turntable 4011 to rotate back and forth, causing the spray pipe 3013 to swing within a set angle range. Combined with the support of the L-shaped bracket 402, spraying without dead angles can be achieved. After spraying, the spray pipe 3013 can be folded to the top of the drive turntable 4011 to reduce space occupation.
[0029] Safety and stability assurance: The water receiving tank 403 collects residual droplets to avoid contamination; the limiting rotating ring 501 and the supporting rotating ring 5011 are connected by the limiting ball 502 to ensure the stable rotation of the drive turntable 4011 and extend the service life of the equipment.
[0030] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.
Claims
1. A cleanroom sterilization and disinfection device, comprising a liquid storage tank (1), characterized in that, The bottom of the liquid storage shell (1) is equipped with a moving component (2) for moving the liquid storage shell (1), the side of the liquid storage shell (1) is equipped with a rotatable spraying component (3), the top of the liquid storage shell (1) and the position corresponding to the spraying component (3) are equipped with a rotary drive component (4) for driving the spraying component (3) to rotate, and the top of the liquid storage shell (1) and the position corresponding to the rotary drive component (4) are equipped with a limit support component (5).
2. The cleanroom sterilization and disinfection device according to claim 1, characterized in that: The top of the side of the liquid storage shell (1) is equipped with a liquid inlet (101) for adding disinfectant, and the bottom of the side of the liquid storage shell (1) is equipped with a mixer (102) for mixing disinfectant inside the liquid storage shell (1).
3. The cleanroom sterilization and disinfection device according to claim 2, characterized in that: The moving component (2) includes a moving shell (201) fixedly connected to the bottom of the liquid storage shell (1). An electric cylinder (202) is fixedly connected to the center of the top of the inner wall of the moving shell (201). A lifting seat (203) is fixedly connected to the output end of the electric cylinder (202). Moving wheels (204) are fixedly connected to the four corners of the bottom of the lifting seat (203).
4. The cleanroom sterilization and disinfection device according to claim 3, characterized in that: The spraying assembly (3) includes a pump (301) installed on the top side of the liquid storage tank (1). The side of the pump (301) is connected to the liquid storage tank (1) through a pumping pipe (3011). A delivery hose (3012) is installed on the top of the pump (301). A spraying pipe (3013) is installed on the top of the delivery hose (3012). A plurality of atomizing nozzles (3014) are installed on the spraying pipe (3013) at equal intervals.
5. A cleanroom sterilization and disinfection device according to claim 4, characterized in that: The rotary drive assembly (4) includes a forward and reverse motor (401) fixedly connected to the top of the liquid storage tank (1), and a drive turntable (4011) for driving the spray pipe (3013) to rotate is fixedly connected to the output shaft of the forward and reverse motor (401).
6. A cleanroom sterilization and disinfection device according to claim 5, characterized in that: The end of the spray pipe (3013) is fixedly connected to a connecting rotating block (302). The connecting rotating block (302) is rotatably mounted with a connecting rotating seat (3021) via a connecting shaft. The bottom of the connecting rotating seat (3021) is fixedly connected to the top of the drive turntable (4011). The side of the drive turntable (4011) and the position corresponding to the spray pipe (3013) are also fixedly connected to an L-shaped bracket (402) for supporting the spray pipe (3013).
7. A cleanroom sterilization and disinfection device according to claim 6, characterized in that: A water receiving trough (403) is installed on the top of the drive turntable (4011) and at the position corresponding to the spray pipe (3013).
8. A cleanroom sterilization and disinfection device according to claim 7, characterized in that: The limiting support assembly (5) includes a limiting rotating ring (501) fixedly connected to the bottom of the drive turntable (4011), and a support rotating ring (5011) matching the limiting rotating ring (501) is installed on the top of the liquid storage shell (1) at a position corresponding to the limiting rotating ring (501).
9. A cleanroom sterilization and disinfection device according to claim 8, characterized in that: The top and sides of the support ring (5011) are provided with a plurality of equidistant limiting balls (502), and the support ring (5011) is tumblingly connected to the limiting ring (501) through the limiting balls (502).
Citation Information
Patent Citations
High-pressure sterilization device for hospital disinfection supply room
CN210205405U