A sludge settling tank facilitating cleaning
Patent Information
- Application Number
- CN202522050497.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0005]本实用新型的目的在于提供一种便于清理的污泥沉淀池,以解决上述背景技术中提出的现有的污泥沉淀池通过设置的翻转板结构便于将污泥倒掉进行清理,但污泥沉淀池通过底部清洁排污时密封性较差,导致污泥沉淀池沉淀分离效果较差的问题
[0019] This invention uses an electric push rod to drive a water pump to raise and lower, adjusting the position of the pumping pipe to the height of the upper layer of clear water. The pump then draws the settled upper layer of clear water from inside the sedimentation frame. Next, a multi-stage hydraulic cylinder pulls a traction rod to lift the sludge tray inside the sedimentation frame, allowing the tray to carry the settled sludge to the height of the edge groove. A servo motor then drives a threaded screw to rotate, guiding the screw slider along the track frame and displacing the scraper blade. This scrapes the settled sludge from the tray and pushes it into the drying frame, facilitating cleaning of the sludge sedimentation tank. This overcomes the problem of poor sealing and sedimentation separation in existing sludge sedimentation tanks, which use a tilting plate structure for easy sludge removal but suffer from poor sealing during bottom cleaning and discharge.
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Figure CN224656090U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sludge sedimentation tank technology, specifically to a sludge sedimentation tank that is easy to clean. Background Technology
[0002] Sludge sedimentation tanks are key equipment in wastewater treatment systems, mainly used to remove suspended solids and sludge from wastewater through gravity settling, thereby purifying the water quality.
[0003] For example, announcement number CN212491920U (titled "A Sludge Settling Tank for Easy Cleaning") includes a sludge settling tank with an opening at the top. A sludge collection box is detachably connected to the bottom of the sludge settling tank. A tilting mechanism is provided on the bottom wall of the sludge settling tank. The tilting mechanism includes a tilting plate, hooks, reinforcing ropes, collars, a motor, a first rotating shaft, and a fixed ring. The tilting plate is hinged at the connection between the sludge settling tank and the sludge collection box. One end of each of the two sets of reinforcing ropes is fixed to both ends of the tilting plate along its length. The other ends of the two sets of hooks are respectively located on the two sets of reinforcing ropes. The two sets of collars are respectively installed on both sides of the top of the sludge settling tank, and the hooks and collars are respectively hooked together. The motor is fixedly connected to... The first rotating shaft is coaxially connected to the output end of the motor and is located inside the sludge collection box near the tilting plate. The fixing ring is welded to the side of the tilting plate away from the motor. The end of the first rotating shaft is sleeved with the fixing ring. When the sludge settles in the sedimentation tank, the operator uses a water pump to remove water from the sedimentation tank. At this time, the hook is removed from the sleeve, and the motor is driven to rotate. The motor drives the first rotating shaft to rotate, which in turn drives the tilting plate to rotate. When the tilting plate tilts and tends to be vertical, the sludge on the tilting plate slides down into the sludge collection box under the action of gravity, reducing the accumulation of sludge at the bottom of the sedimentation tank and affecting the sedimentation effect. Finally, the sludge in the sludge collection box is emptied, which conveniently and quickly achieves the requirements for sludge sedimentation and cleaning.
[0004] The aforementioned sludge sedimentation tank facilitates sludge removal and cleaning through its tilting plate structure. However, the poor sealing of the sludge sedimentation tank during bottom cleaning and sewage discharge leads to poor sedimentation and separation efficiency. Therefore, we provide a sludge sedimentation tank that is easy to clean. Utility Model Content
[0005] The purpose of this utility model is to provide a sludge sedimentation tank that is easy to clean, in order to solve the problem mentioned in the background art that the existing sludge sedimentation tanks have a set tipping plate structure to facilitate the dumping and cleaning of sludge, but the sludge sedimentation tank has poor sealing when cleaning and discharging sludge from the bottom, resulting in poor sedimentation and separation effect of the sludge sedimentation tank.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a sludge sedimentation tank that is easy to clean, comprising a sedimentation frame, a drying frame welded to one side of the outer wall of the sedimentation frame, an electric heating plate fixed inside the drying frame by nail-free adhesive, a multi-stage hydraulic cylinder on one side of the sedimentation frame, and an electric push rod on one side of the multi-stage hydraulic cylinder.
[0007] Also includes:
[0008] An inner groove is provided on one side of the inner wall of the sedimentation frame, and a sludge support plate is provided inside the inner groove and the sedimentation frame. A traction rod is provided in the groove of the inner groove, and the two ends of the traction rod are welded to one end of the sludge support plate and one end of the piston rod of the multi-stage hydraulic cylinder, respectively.
[0009] An edge groove is provided on the edge of the outer wall on both sides of the sedimentation frame, and a scraper is provided inside one edge groove. A linkage rod is welded to the upper end of the scraper.
[0010] A track frame is positioned above the sedimentation frame, and a threaded screw is provided inside the track frame. A screw slider is movably mounted on the threaded screw, and the top of the linkage rod is welded to the bottom of the screw slider.
[0011] A water pump is fixedly mounted on the seat plate at the top of the electric push rod piston rod by screws, and a water pump pipe and a water drain pipe are respectively sealed and connected at the water inlet and water outlet of the water pump. The water pump pipe is located inside the sedimentation frame.
[0012] Preferably, a power supply box is provided on one outer wall of the drying frame, and a power supply switch is provided below the power supply box. The output and input terminals of the power supply switch are electrically connected to the heating plate and the power supply box respectively through connecting wires.
[0013] Preferably, one end of the sedimentation frame is provided with a water inlet, and a sewage guide frame is welded to one side of the water inlet, and the sewage guide frame is connected to the water inlet.
[0014] Preferably, one end of the drying frame is provided with an assembly slot, a sealing end plate is inserted into the assembly slot, and a handle is welded to the outer wall of the sealing end plate.
[0015] Preferably, two mounting rods are provided on both outer walls of the track frame, and the two ends of the mounting rods are welded to the track frame and the sedimentation frame, respectively.
[0016] Preferably, a servo motor is provided at one end of the track frame, and the output end of the servo motor is connected to the threaded screw inside the track frame via a coupling.
[0017] Preferably, the end face size of the sludge tray is equal to the sum of the groove size of the sedimentation frame and the inner groove.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] This invention uses an electric push rod to drive a water pump to raise and lower, adjusting the position of the pumping pipe to the height of the upper layer of clear water. The pump then draws the settled upper layer of clear water from inside the sedimentation frame. Next, a multi-stage hydraulic cylinder pulls a traction rod to lift the sludge tray inside the sedimentation frame, allowing the tray to carry the settled sludge to the height of the edge groove. A servo motor then drives a threaded screw to rotate, guiding the screw slider along the track frame and displacing the scraper blade. This scrapes the settled sludge from the tray and pushes it into the drying frame, facilitating cleaning of the sludge sedimentation tank. This overcomes the problem of poor sealing and sedimentation separation in existing sludge sedimentation tanks, which use a tilting plate structure for easy sludge removal but suffer from poor sealing during bottom cleaning and discharge. Attached Figure Description
[0020] Figure 1 This is a top view of the sludge sedimentation tank structure of this utility model that is easy to clean;
[0021] Figure 2 This is a side view of the sludge sedimentation tank structure of this utility model, which is easy to clean.
[0022] Figure 3 This is a top view of the sludge sedimentation tank structure of this utility model, which is easy to clean.
[0023] Figure 4 This is an enlarged schematic diagram of part A of the present invention;
[0024] In the diagram: 1. Sedimentation frame; 2. Wastewater guide frame; 3. Drying frame; 4. Heating plate; 5. Sludge tray; 6. Edge groove; 7. Inner groove; 8. Traction link; 9. Track frame; 10. Threaded screw; 11. Erection link; 12. Screw slider; 13. Servo motor; 14. Linkage rod; 15. Pumping pipe; 16. Drainage pipe; 17. Sludge scraper; 18. Power supply box; 19. Inlet; 20. Sealing end plate; 21. Multi-stage hydraulic cylinder; 22. Electric push rod; 23. Pump; 24. Power switch; 25. Assembly slot; 26. Handle lever. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0026] Please see Figure 1-4 An embodiment of this utility model is provided: a sludge sedimentation tank that is easy to clean, including a sedimentation frame 1, a drying frame 3 welded to one side of the outer wall of the sedimentation frame 1, an electric heating plate 4 fixed inside the drying frame 3 by nail-free adhesive, a multi-stage hydraulic cylinder 21 provided on one side of the sedimentation frame 1, and an electric push rod 22 provided on one side of the multi-stage hydraulic cylinder 21.
[0027] Also includes:
[0028] The inner groove 7 is set on the inner wall of one side of the sedimentation frame 1, and the inner groove 7 and the sedimentation frame 1 are provided with sludge support plate 5. The groove of the inner groove 7 is provided with traction link 8, and the two ends of the traction link 8 are welded to the sludge support plate 5 and one end of the piston rod of the multi-stage hydraulic cylinder 21, respectively.
[0029] The edge groove 6 is located on the edge of the outer wall on both sides of the sedimentation frame 1, and a scraper 17 is provided inside the edge groove 6. A linkage rod 14 is welded to the upper end of the scraper 17.
[0030] The track frame 9 is positioned above the sedimentation frame 1, and a threaded screw 10 is provided inside the track frame 9. A screw slider 12 is movably mounted on the threaded screw 10, and the top of the linkage rod 14 is welded to the bottom of the screw slider 12.
[0031] The water pump 23 is fixedly mounted on the seat plate at the top of the piston rod of the electric push rod 22 by screws. The water pump 23 is sealed and connected to the water inlet and the water outlet, respectively, with the water inlet pipe 15 and the water outlet pipe 16 located inside the sedimentation frame 1.
[0032] In use, the wastewater to be settled is injected into the sedimentation frame 1 through the wastewater guide frame 2 and the inlet 19. After settling for a period of time, the electric push rod 22 drives the water pump 23 to move up and down, adjusting the position of the water pump 15 to the height of the upper clear water. Then, the water pump 23 extracts the settled upper clear water from the sedimentation frame 1. Afterward, the multi-stage hydraulic cylinder 21 pulls the traction link 8 to lift the sludge support plate 5 inside the sedimentation frame 1, so that the sludge support plate 5... The sludge carrying the sediment reaches the height of the edge groove 6. Then, the servo motor 13 drives the screw 10 to rotate, causing the screw slider 12 to move along the track frame 9, thereby driving the scraper 17 to move and scrape the sediment carried on the sludge tray 5 and push it into the interior of the drying frame 3. Finally, the power supply box 18 drives the heating plate 4 to heat the pushed sludge and dry it. After the sludge is dried, the sealing end plate 20 is removed and the dried sludge is discharged from the drying frame 3.
[0033] Please see Figure 1 and Figure 3 A power supply box 18 is installed on one outer wall of the drying frame 3. A power switch 24 is located below the power supply box 18. The output and input terminals of the power switch 24 are electrically connected to the heating plate 4 and the power supply box 18 respectively via connecting wires. The power supply box 18 on one outer wall of the drying frame 3 serves to supply power to the heating plate 4 inside the drying frame 3. Please refer to [link / reference]. Figure 2 One end of the sedimentation frame 1 is provided with an inlet 19, and a sewage guide frame 2 is welded to one side of the inlet 19. The sewage guide frame 2 is connected to the inlet 19. The inlet 19 at one end of the sedimentation frame 1 facilitates the injection of sewage into the sedimentation frame 1. Please refer to [link / reference]. Figure 4 One end of the drying frame 3 is provided with an assembly slot 25. A sealing end plate 20 is inserted into the assembly slot 25. A handle 26 is welded to the outer wall of the sealing end plate 20. The assembly slot 25 at one end of the drying frame 3 facilitates the insertion and installation of the sealing end plate 20. Please refer to [link to relevant documentation]. Figure 1 Two supporting rods 11 are installed on both outer walls of the track frame 9. The two ends of each supporting rod 11 are welded to the track frame 9 and the sedimentation frame 1, respectively. The two supporting rods 11 on both outer walls of the track frame 9 serve to support and erect the track frame 9. Please refer to [link / reference]. Figure 1 A servo motor 13 is installed at one end of the track frame 9. The output end of the servo motor 13 is connected to the threaded screw 10 inside the track frame 9 via a coupling. The servo motor 13 at one end of the track frame 9 drives the threaded screw 10 inside the track frame 9 to rotate forward and backward. Please refer to [link / reference]. Figure 1 The end face size of the sludge tray 5 is equal to the sum of the groove size of the sedimentation frame 1 and the inner groove 7.
[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A sludge sedimentation tank that is easy to clean, comprising a sedimentation frame (1), a drying frame (3) welded to one side of the outer wall of the sedimentation frame (1), an electric heating plate (4) fixed inside the drying frame (3) by nail-free adhesive, a multi-stage hydraulic cylinder (21) provided on one side of the sedimentation frame (1), and an electric push rod (22) provided on one side of the multi-stage hydraulic cylinder (21). Its features are: Also includes: An inner groove (7) is provided on one side of the inner wall of the sedimentation frame (1), and a sludge support plate (5) is provided inside the inner groove (7) and the sedimentation frame (1). A traction rod (8) is provided in the groove of the inner groove (7), and the two ends of the traction rod (8) are welded to the sludge support plate (5) and one end of the piston rod of the multi-stage hydraulic cylinder (21), respectively. Edge groove (6) is provided on the edge of the outer wall on both sides of the sedimentation frame (1), and a scraper (17) is provided inside the edge groove (6), and a linkage rod (14) is welded to the upper end of the scraper (17). The track frame (9) is positioned above the sedimentation frame (1), and a threaded screw (10) is provided inside the track frame (9). A screw slider (12) is movably mounted on the threaded screw (10), and the top of the linkage rod (14) is welded to the bottom of the screw slider (12). A water pump (23) is fixedly mounted on the seat plate at the top of the piston rod of the electric push rod (22) by screws. A water pump (15) and a drain pipe (16) are respectively sealed and connected at the water inlet and water outlet of the water pump (23). The water pump (15) is located inside the sedimentation frame (1).
2. The sludge sedimentation tank for easy cleaning according to claim 1, characterized in that: A power supply box (18) is provided on one side of the outer wall of the drying frame (3). A power supply switch (24) is provided below the power supply box (18). The output and input terminals of the power supply switch (24) are electrically connected to the heating plate (4) and the power supply box (18) respectively through connecting wires.
3. The sludge sedimentation tank that is easy to clean according to claim 1, characterized in that: One end of the sedimentation frame (1) is provided with a water inlet (19), and a sewage guide frame (2) is welded to one side of the water inlet (19). The sewage guide frame (2) is connected to the water inlet (19).
4. The sludge sedimentation tank that is easy to clean according to claim 1, characterized in that: One end of the drying frame (3) is provided with an assembly slot (25), and a sealing end plate (20) is inserted into the assembly slot (25). A handle (26) is welded to the outer wall of the sealing end plate (20).
5. A sludge sedimentation tank that is easy to clean according to claim 1, characterized in that: Two mounting rods (11) are provided on both outer walls of the track frame (9), and the two ends of the mounting rods (11) are welded to the track frame (9) and the sedimentation frame (1) respectively.
6. The sludge sedimentation tank that is easy to clean according to claim 1, characterized in that: A servo motor (13) is provided at one end of the track frame (9), and the output end of the servo motor (13) is connected to the threaded screw (10) inside the track frame (9) through a coupling.
7. The sludge sedimentation tank that is easy to clean according to claim 1, characterized in that: The end face size of the sludge tray (5) is equal to the sum of the groove size of the sedimentation frame (1) and the groove (7).
Citation Information
Patent Citations
Efficient sludge sedimentation tank
CN212491920U