Pneumatic sludge lifter
Patent Information
- Application Number
- CN202522073139.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0003]对于沉淀池中沉积污泥的处置,采用底部开设管道将污泥排出,这种方法简单,没有额外能耗,还可以采取水泵将沉淀池中的污泥抽取排出,但是,污泥浓度高,容易导致水泵抽取困难,造成水泵过负荷、空转运行而损坏,为解决这一问题,可采用气动污泥提升器,进行污泥排放
[0017] 1. This pneumatic sludge lifter uses a water tank installed on one side of the sedimentation tank. A water pump draws water from the tank. After the sludge is removed, the connector is connected to the cleaning connector, and clean water is introduced into the air pipe. The clean water enters the air outlet pipe, opening the air hole and preventing blockage. This solves the problem of common pneumatic sludge lifters where the air outlet is located inside the sludge extraction pipe. After extraction, sludge inside the pipe easily adheres to the surface of the air pipe, blocking the air outlet and affecting the next use.
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Figure CN224656097U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of kitchen wastewater treatment equipment, specifically a pneumatic sludge lifter. Background Technology
[0002] In the process of treating kitchen wastewater, there are multiple sedimentation tanks, namely primary sedimentation tank, secondary sedimentation tank, intermediate sedimentation tank and inclined tube sedimentation tank. Their function is to separate mud and water. In actual use, the mud and water separation effect is obvious.
[0003] For the disposal of sludge deposited in sedimentation tanks, the sludge can be discharged by opening a pipe at the bottom. This method is simple and does not consume additional energy. Alternatively, a water pump can be used to extract and discharge the sludge from the sedimentation tank. However, the high concentration of sludge can easily lead to difficulties in pumping, causing the water pump to overload, run dry, and be damaged. To solve this problem, a pneumatic sludge lift can be used for sludge discharge.
[0004] However, in common pneumatic sludge lifters, the air outlet is located inside the sludge extraction pipe. After extraction, the sludge inside the pipe easily adheres to the surface of the air pipe, clogging the air outlet and affecting the next use. Therefore, a pneumatic sludge lifter is proposed to solve the problems mentioned above. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a pneumatic sludge lifter, which has the advantages of flushing and unblocking the air holes after sludge extraction to prevent clogging, thus solving the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A pneumatic sludge lifting device includes a sedimentation tank, an internal sludge suction pipe, a connecting air pipe fixedly installed on one side of the sludge suction pipe, an air outlet pipe fixedly installed at one end of the connecting air pipe extending into the interior of the sludge suction pipe, air holes opened on the surface of the air outlet pipe, a cleaning connector fixedly installed on one side of the air outlet pipe, a cleaning valve fixedly installed on the surface of the cleaning connector, and an anti-clogging component provided on one side of the sedimentation tank.
[0008] The anti-clogging component includes a water tank fixedly installed on one side of the sedimentation tank, an installation base plate fixedly installed on one side of the water tank, a water pump fixedly installed on the top of the installation base plate, an output pipe fixedly installed at the output end of the water pump, a connector fixedly installed at one end of the output pipe, a pumping pipe fixedly installed at the input end of the water pump, and one end of the pumping pipe connected to the water tank.
[0009] Furthermore, an air inlet pipe is fixedly installed at the top end of the connecting air pipe, an air inlet valve is fixedly installed on the surface of the air inlet pipe, and a sludge outlet flange is fixedly installed at the top end of the sludge suction pipe.
[0010] Furthermore, square tubes are fixedly installed on both sides of the sedimentation tank that are far apart from each other. A longitudinal sliding block is slidably installed on the inner side wall of the square tube, and a longitudinal base plate is fixedly installed on the top of the longitudinal sliding block.
[0011] Furthermore, a mounting plate is fixedly installed on the top of the longitudinal sliding base plate, and a transverse guide rod is fixedly installed between the two mounting plates.
[0012] Furthermore, a mounting plate is fixedly installed on the surface of the mud suction pipe, and two transverse connecting plates are fixedly installed on the top of the mounting plate, one of which is slidably installed on the surface of the transverse guide rod.
[0013] Furthermore, a transverse sliding screw is rotatably mounted between the two mounting plates, and the transverse sliding screw is threadedly connected to one of the transverse sliding connecting plates.
[0014] Furthermore, a transverse motor is fixedly installed on one side of the mounting plate, and the output end of the transverse motor is fixedly connected to one end of the transverse screw.
[0015] Furthermore, a longitudinal sliding screw is rotatably mounted on the inner wall of one of the mounting square tubes, and the longitudinal sliding screw is threadedly connected to the longitudinal sliding slider. A longitudinal sliding motor is fixedly mounted on one end of one of the mounting square tubes, and the output shaft of the longitudinal sliding motor is fixedly connected to one end of the longitudinal sliding screw. A water supply pipe is fixedly mounted on one side of the water tank.
[0016] Compared with the prior art, this utility model provides a pneumatic sludge lifting device, which has the following beneficial effects:
[0017] 1. This pneumatic sludge lifter uses a water tank installed on one side of the sedimentation tank. A water pump draws water from the tank. After the sludge is removed, the connector is connected to the cleaning connector, and clean water is introduced into the air pipe. The clean water enters the air outlet pipe, opening the air hole and preventing blockage. This solves the problem of common pneumatic sludge lifters where the air outlet is located inside the sludge extraction pipe. After extraction, sludge inside the pipe easily adheres to the surface of the air pipe, blocking the air outlet and affecting the next use.
[0018] 2. This pneumatic sludge lifting device, by fixing the sludge suction pipe to the mounting plate, uses a horizontal and vertical motor to drive the sludge suction pipe to move, thereby extracting all the sludge from the sedimentation tank. This eliminates the need for manual movement of the sludge suction pipe during sludge extraction, reducing workload. Attached Figure Description
[0019] Figure 1This is a front sectional view of the structure of this utility model;
[0020] Figure 2 This is a side view of the square tube installation of this utility model;
[0021] Figure 3 Top view of the mounting plate of this utility model;
[0022] Figure 4 This is a three-dimensional view of the air outlet pipe of this utility model.
[0023] In the diagram: 1. Sedimentation tank; 2. Sludge suction pipe; 3. Connecting air pipe; 4. Air outlet pipe; 41. Air hole; 5. Cleaning connection pipe; 6. Cleaning valve; 7. Water tank; 8. Mounting base plate; 9. Water pump; 10. Output pipe; 11. Connecting joint; 12. Water suction pipe; 13. Air inlet pipe; 14. Air inlet valve; 15. Sludge outlet flange; 16. Mounting square tube; 17. Longitudinal sliding block; 18. Longitudinal sliding base plate; 19. Mounting vertical plate; 20. Transverse guide rod; 21. Mounting horizontal plate; 22. Transverse connecting plate; 23. Transverse screw; 24. Transverse motor; 25. Longitudinal screw; 26. Longitudinal motor; 27. Water supply pipe. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1 to 4 This embodiment of a pneumatic sludge lifting device includes a sedimentation tank 1, an internal sludge suction pipe 2, a connecting air pipe 3 fixedly installed on one side of the sludge suction pipe 2, and an air outlet pipe 4 fixedly installed at one end of the connecting air pipe 3 extending into the sludge suction pipe 2. The surface of the air outlet pipe 4 has air holes 41, and a cleaning connection pipe 5 fixedly installed on one side of the air outlet pipe 4. A cleaning valve 6 is fixedly installed on the surface of the cleaning connection pipe 5. An anti-clogging component is provided on one side of the sedimentation tank 1. An air outlet pipe 4 is installed in the sludge suction pipe 2, and airflow is introduced into the air outlet pipe 4. The airflow is output to the sludge suction pipe 2 through the air holes 41, and the sludge is discharged using pressure difference and Bernoulli effect.
[0026] The anti-clogging component includes a water tank 7 fixedly installed on one side of the sedimentation tank 1, a mounting base plate 8 fixedly installed on one side of the water tank 7, a water pump 9 fixedly installed on the top of the mounting base plate 8, an output pipe 10 fixedly installed at the output end of the water pump 9, a connector 11 fixedly installed at one end of the output pipe 10, and a pumping pipe 12 fixedly installed at the input end of the water pump 9, with one end of the pumping pipe 12 connected to the water tank 7.
[0027] Secondly, an air inlet pipe 13 is fixedly installed at the top of the connecting air pipe 3, an air inlet valve 14 is fixedly installed on the surface of the air inlet pipe 13, and a sludge outlet flange 15 is fixedly installed at the top of the sludge suction pipe 2.
[0028] Specifically, after the sludge extraction is completed, the air inlet valve 14 is closed, the cleaning valve 6 is opened, the cleaning connector 5 is connected to the connector 11, and the water pump 9 delivers clean water to the air outlet pipe 4, which is then discharged through the air hole 41 to flush away the sludge and prevent the sludge from clogging the air hole 41.
[0029] Please see Figures 1 to 3 In this embodiment, square tubes 16 are fixedly installed on both sides of the sedimentation tank 1 that are far apart from each other. A longitudinal sliding block 17 is slidably installed on the inner side wall of the square tube 16, and a longitudinal sliding base plate 18 is fixedly installed on the top of the longitudinal sliding block 17.
[0030] Among them, a mounting plate 19 is fixedly installed on the top of the longitudinal base plate 18, and a transverse guide rod 20 is fixedly installed between the two mounting plates 19.
[0031] Secondly, a mounting plate 21 is fixedly installed on the surface of the mud suction pipe 2, and two transverse connecting plates 22 are fixedly installed on the top of the mounting plate 21, one of which is slidably installed on the surface of the transverse guide rod 20.
[0032] Meanwhile, a transverse sliding screw 23 is rotatably installed between the two mounting plates 19, and the transverse sliding screw 23 is threadedly connected to one of the transverse sliding connecting plates 22.
[0033] A transverse motor 24 is fixedly installed on one side of the mounting plate 19, and the output end of the transverse motor 24 is fixedly connected to one end of the transverse screw 23. The transverse motor 24 drives the transverse screw 23 to rotate, which in turn moves the transverse connecting plate 22, causing the sludge suction pipe 2 to move laterally to clean the sludge.
[0034] Secondly, a longitudinal sliding screw 25 is rotatably mounted on the inner wall of one of the mounting square tubes 16. The longitudinal sliding screw 25 is threadedly connected to the longitudinal sliding slider 17. A longitudinal sliding motor 26 is fixedly mounted on one end of one of the mounting square tubes 16. The output shaft of the longitudinal sliding motor 26 is fixedly connected to one end of the longitudinal sliding screw 25. A water supply pipe 27 is fixedly mounted on one side of the water tank 7. The longitudinal sliding motor 26 drives the longitudinal sliding screw 25 to rotate, which in turn drives the longitudinal sliding slider 17 to move, thereby driving the sludge suction pipe 2 to move longitudinally and clean the sludge.
[0035] The working principle of the above embodiment is as follows: after the sludge is extracted, the air inlet valve 14 is closed, the cleaning valve 6 is opened, the cleaning connector 5 is connected to the connector 11, and the water pump 9 delivers clean water to the air outlet pipe 4, which is discharged through the air hole 41 to flush away the sludge.
[0036] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods, and any method that achieves the desired beneficial effect can be implemented. Furthermore, all electrical components in this embodiment are electrically connected to the main controller and power supply. The main controller can be a conventional, known device such as a computer that performs control functions. Those skilled in the art can control the electrical components through simple programming, and the existing disclosed power connection technologies are common knowledge in the field. Therefore, this embodiment will not elaborate further on their specific structural composition and working principles.
[0037] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pneumatic sludge lifter, comprising a sedimentation tank (1), characterized in that: The sedimentation tank (1) is equipped with a sludge suction pipe (2) inside. A connecting air pipe (3) is fixedly installed on one side of the sludge suction pipe (2). An air outlet pipe (4) is fixedly installed at one end of the connecting air pipe (3) extending into the sludge suction pipe (2). An air hole (41) is opened on the surface of the air outlet pipe (4). A cleaning connector (5) is fixedly installed on one side of the air outlet pipe (4). A cleaning valve (6) is fixedly installed on the surface of the cleaning connector (5). An anti-clogging component is provided on one side of the sedimentation tank (1). The anti-clogging component includes a water tank (7) fixedly installed on one side of the sedimentation tank (1), an installation base plate (8) fixedly installed on one side of the water tank (7), a water pump (9) fixedly installed on the top of the installation base plate (8), an output pipe (10) fixedly installed at the output end of the water pump (9), a connector (11) fixedly installed at one end of the output pipe (10), a pumping pipe (12) fixedly installed at the input end of the water pump (9), and one end of the pumping pipe (12) connected to the water tank (7).
2. The pneumatic sludge lifting device according to claim 1, characterized in that: An air inlet pipe (13) is fixedly installed at the top end of the connecting air pipe (3), an air inlet valve (14) is fixedly installed on the surface of the air inlet pipe (13), and a sludge outlet flange (15) is fixedly installed at the top end of the sludge suction pipe (2).
3. The pneumatic sludge lifting device according to claim 1, characterized in that: The sedimentation tank (1) is fixedly installed with square tubes (16) on both sides that are far apart from each other. A longitudinal sliding block (17) is slidably installed on the inner side wall of the square tube (16), and a longitudinal sliding base plate (18) is fixedly installed on the top of the longitudinal sliding block (17).
4. A pneumatic sludge lifting device according to claim 3, characterized in that: A mounting plate (19) is fixedly installed on the top of the longitudinal base plate (18), and a transverse guide rod (20) is fixedly installed between the two mounting plates (19).
5. A pneumatic sludge lifting device according to claim 4, characterized in that: A mounting plate (21) is fixedly installed on the surface of the mud suction pipe (2), and two transverse connecting plates (22) are fixedly installed on the top of the mounting plate (21), one of which is slidably installed on the surface of the transverse guide rod (20).
6. A pneumatic sludge lifting device according to claim 5, characterized in that: A transverse screw (23) is rotatably mounted between the two mounting plates (19), and the transverse screw (23) is threadedly connected to one of the transverse connecting plates (22).
7. A pneumatic sludge lifting device according to claim 6, characterized in that: A transverse motor (24) is fixedly installed on one side of the mounting plate (19), and the output end of the transverse motor (24) is fixedly connected to one end of the transverse screw (23).
8. A pneumatic sludge lifting device according to claim 3, characterized in that: A longitudinal sliding screw (25) is rotatably mounted on the inner wall of one of the mounting square tubes (16), and the longitudinal sliding screw (25) is threadedly connected to the longitudinal sliding slider (17). A longitudinal sliding motor (26) is fixedly mounted on one end of one of the mounting square tubes (16), and the output shaft of the longitudinal sliding motor (26) is fixedly connected to one end of the longitudinal sliding screw (25). A water supply pipe (27) is fixedly mounted on one side of the water tank (7).