Siphon-type sewage sludge dewaterer
Patent Information
- Application Number
- CN202521646540.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-05
AI Technical Summary
[0003]现有技术中许多企业都是通过拦板放置于沟渠末端将杂物拦截,再人工打捞,不仅费时费力,而且处理效果也不太理想,无法达到现在环境保护的高要求,且每次拦板的取出都会使沉淀在沟渠内的杂物随水流冲走
[0014]本实用新型的技术效果在于:本实用新型结构合理,运转稳定,维修简便。
Smart Images

Figure CN224656193U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of environmental wastewater treatment equipment, and relates to a siphon-type wastewater sludge removal machine. Background Technology
[0002] With economic development and the continuous improvement of people's living standards, people are paying more and more attention to water resources and pollution discharge. The country has introduced relevant policies and requirements for pollution discharge control in various industries. Therefore, sewage treatment and sewage recycling, as an important part of environmental resources, are particularly important.
[0003] In the current technology, many companies use barriers placed at the end of ditches to intercept debris, and then manually retrieve it. This is not only time-consuming and labor-intensive, but also the treatment effect is not ideal and cannot meet the high requirements of current environmental protection. In addition, each time the barrier is removed, the debris settled in the ditch is washed away by the water flow. Summary of the Invention
[0004] This utility model addresses the above-mentioned problems by providing a siphon-type sewage sludge removal machine, which can effectively remove impurities from sewage. It has a reasonable structure, stable operation, strong adaptability, high efficiency and energy saving, and can be installed in various washing equipment and drainage processes.
[0005] According to the technical solution of this utility model: a siphon-type sewage sludge removal machine includes a filter storage tank, the filter storage tank is provided with a water inlet, a screen cylinder and a brush roller capable of cleaning the surface of the screen cylinder are rotatably arranged inside the filter storage tank, a sludge removal plate is provided between the screen cylinder and the brush roller, the circumferential surface of the screen cylinder is evenly distributed with water-permeable mesh holes, and a filter screen is wrapped around the circumferential surface of the screen cylinder, characterized in that: the drive shaft fixed at the active end of the screen cylinder is rotatably supported on a mechanical seal bearing seat installed on one side wall of the filter storage tank; The sealing ring installed in the through hole at the driven end of the mesh cylinder is rotatably supported on the siphon pipe installed on the other side wall of the filter water storage tank. The siphon pipe penetrates the filter water storage tank, and the tube of the siphon pipe that extends into the mesh cylinder bends downward and extends to a position close to the inner wall of the mesh cylinder. A backwash pipe is installed inside the mesh cylinder. One end of the backwash pipe is closed, and the other end extends into the siphon pipe. After extending a certain distance inside the siphon pipe to the outside of the filter water storage tank, it exits from the siphon pipe to form a backwash inlet. The backwash pipe has several nozzles evenly distributed along the length of the pipe body inside the mesh cylinder.
[0006] As a further improvement of this utility model, the filter screen is provided with several scraping strips evenly distributed on the circumferential surface of the screen cylinder. The scraping strips press the middle part of the filter screen, and the two sides of the filter screen are sealed by pressure strips or clamps.
[0007] As a further improvement of this utility model, the slag-draining plate is inclined, and the highest point of the slag-draining plate is located at the intersection of the mesh cylinder and the brush roller, while the lowest point of the slag-draining plate extends out of the filter water storage tank and extends above the sludge collection tank.
[0008] As a further improvement of this utility model, the filter water storage tank is divided into a sewage area and a slag discharge area by a weir plate, the screen cylinder is located in the sewage area, and the brush roller is located at the upper part of the weir plate in the direction of the slag discharge area.
[0009] As a further improvement of this utility model, the water inlet is connected to the sewage area, and the water inlet is provided on one or more of the rear wall of the filter water storage tank and the two side walls corresponding to the screen cylinder.
[0010] As a further improvement of this utility model, an overflow port is provided on the lower side wall of the slag discharge zone.
[0011] As a further improvement of this utility model, a cover plate is provided on the top of the filter water storage tank.
[0012] As a further improvement of this utility model, the two ends of the brush roller are rotatably supported by the filter water storage tank through brush roller bearings, and the brush roller is driven by a brush roller drive device installed on the side of the filter water storage tank; the screen cylinder is driven by a screen cylinder drive device installed on the side of the filter water storage tank.
[0013] As a further improvement of this utility model, the two ends of the mesh cylinder are sealed by mesh cylinder wall panels. The inner side of the mesh cylinder wall panel is supported by mesh cylinder reinforcing ribs and mesh cylinder flanges on both sides. One mesh cylinder flange is fixedly connected to the drive shaft, and a sealing ring is fitted to the inner wall of the other mesh cylinder flange. A mesh cylinder inspection cover is provided on the mesh cylinder wall panel corresponding to the siphon tube side.
[0014] The technical advantages of this utility model are: it has a reasonable structure, stable operation, and is easy to maintain.
[0015] This invention is highly adaptable and can be installed on various water recycling machines and in ditches without affecting assembly line operations. It is also highly versatile, allowing for filter replacement based on different water qualities and impurity sizes. Furthermore, this invention is highly efficient and energy-saving, reducing wastewater discharge and achieving water recycling. Compared to existing products that simply use a screen to guide the intercepted liquid to the clean water area of the same tank before pumping or gravity flow, this invention boasts higher flow rate and adsorption capacity. During pump operation, it rapidly removes wastewater and adsorbs impurities onto the screen surface, significantly improving work efficiency. The backwashing function, through counter-current rinsing within the screen, cleans impurities that the brush roller cannot remove, preventing screen clogging. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model.
[0017] Figure 2 This is a top view of the present invention.
[0018] Figure 3 for Figure 1 The right view.
[0019] Figure 4 This is a schematic diagram of the structure of a wire mesh cylinder.
[0020] Figure 5 This is a schematic diagram of the active end structure of the net cylinder.
[0021] Figure 6 This is a schematic diagram of the driven end structure of the mesh cylinder. Detailed Implementation
[0022] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings.
[0023] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. The described embodiments are merely some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0024] Figure 1-5 The system includes a filter storage tank 1, a cover plate 2, a brush roller 3, a brush roller bearing 3.1, a brush roller drive device 3.2, a mesh cylinder 4, a mesh cylinder wall panel 4.1, a mesh cylinder reinforcing rib 4.2, a permeable mesh 4.3, a mesh cylinder maintenance cover plate 4.4, a mesh cylinder flange 4.5, a slag removal plate 5, a sludge collection tank 6, a water inlet 7, a siphon pipe 8, a backwash inlet 9, a weir plate 10, a siphon pipe flange 11, a sealing ring 12, a drive shaft 13, a mechanical seal bearing seat 13.1, a backwash pipe 14, a scraper 15, a mesh cylinder drive device 16, and a nozzle 17, etc.
[0025] like Figure 1-5 As shown, this utility model is a siphon-type sewage sludge removal machine, including a filter storage tank 1, the filter storage tank 1 is provided with a water inlet 7, a screen cylinder 4 and a brush roller 3 capable of cleaning the surface of the screen cylinder 4 are rotatably arranged inside the filter storage tank 1, a sludge removal plate 5 is provided between the screen cylinder 4 and the brush roller 3, the circumferential surface of the screen cylinder 4 is evenly distributed with water seepage mesh holes 4.3, and a filter screen is wrapped around the circumferential surface of the screen cylinder 4, and the drive shaft 13 fixed at the active end of the screen cylinder 4 is rotatably supported on a mechanical seal bearing seat 13.1 installed on one side wall of the filter storage tank 1.
[0026] The sealing ring 12 installed in the through hole of the driven end of the mesh cylinder 4 is rotatably supported on the siphon pipe 8 installed on the other side wall of the filter water storage tank 1. The siphon pipe 8 penetrates the filter water storage tank 1, and the tube of the siphon pipe 8 that extends into the mesh cylinder 4 bends downward and extends to a position close to the inner wall of the mesh cylinder 4.
[0027] A backwash pipe 14 is installed inside the mesh cylinder 4. One end of the backwash pipe 14 is closed, and the other end extends into the siphon pipe 8, then extends a certain distance inside the siphon pipe 8 to the outside of the filter water storage tank 1, and then exits from the siphon pipe 8 to form a backwash inlet 9. The backwash pipe 14 corresponds to a number of nozzles 17 evenly distributed along the length of the pipe body inside the mesh cylinder 4. The liquid sprayed from the nozzles 17 is in the shape of an umbrella, and the spacing between each nozzle 17 is the connection point of the umbrella. The design of the nozzles 17 is conducive to the overall uniformity of the spray.
[0028] The filter screen is covered by several scraper strips 15 evenly distributed on the circumferential surface of the screen cylinder 4. The scraper strips 15 press the middle of the filter screen tightly, and the two sides of the filter screen are sealed by pressure strips or clamps.
[0029] The filter storage tank 1 is divided into a sewage zone and a slag discharge zone by a weir plate 10. The mesh cylinder 4 is located in the sewage zone, and the brush roller 3 is located above the slag discharge zone of the weir plate 10. The upper edge of the weir plate 10 is higher than the center of the mesh cylinder 4, forming a slag discharge port to prevent water overflow.
[0030] The slag-discharging plate 5 is tilted, and the highest point of the slag-discharging plate 5 is located at the intersection of the mesh cylinder 4 and the brush roller 3. The lowest point of the slag-discharging plate 5 extends out of the filter water storage tank 1 and extends above the sludge collection tank 6.
[0031] The inlet 7 is connected to the sewage area, and the inlet 7 is provided on one or more of the rear wall of the filter storage tank 1 and the two side walls corresponding to the screen cylinder 4.
[0032] An overflow outlet is provided on the lower side wall of the slag discharge zone.
[0033] A cover plate 2 is provided on the top of the filter water storage tank 1 to facilitate opening the filter water storage tank 1 from the top, so as to replace the filter screen according to different types of water quality and impurity size.
[0034] The brush roller 3 is rotatably supported at both ends by brush roller bearings 3.1 and the filter water storage tank 1. The brush roller 3 is driven by a brush roller drive device 3.2 installed on the side of the filter water storage tank 1. The screen cylinder 4 is driven by a screen cylinder drive device 16 installed on the side of the filter water storage tank 1. Both the brush roller drive device 3.2 and the screen cylinder drive device 16 include drive motors. During operation, the brush roller 3 and the screen cylinder 4 rotate in the same direction.
[0035] Both ends of the mesh cylinder 4 are sealed by mesh cylinder wall plates 4.1. The inner side of the mesh cylinder wall plate 4.1 is supported by mesh cylinder reinforcing ribs 4.2 and mesh cylinder flanges 4.5 on both sides. One mesh cylinder flange 4.5 is fixedly connected to the drive shaft 13, and the inner wall of the other mesh cylinder flange is fitted with a sealing ring 12. A mesh cylinder inspection cover plate 4.4 is provided on the mesh cylinder wall plate corresponding to the side of the siphon pipe 8. The number of scraper strips 15 provided on the circumferential surface of the mesh cylinder 4 is the same as the number of mesh cylinder reinforcing ribs 4.2 provided on the mesh cylinder wall plate 4.1. That is, a scraper strip 15 is provided at the circumferential surface of each mesh cylinder reinforcing rib 4.2.
[0036] Understandably, various impurities such as suspended solids, slurry, and lint enter from the inlet 7 of the housing 1. The liquid permeates into the screen cylinder 4, where the impurities are trapped or precipitated by the filter screen. A suitable water pump can be connected through the exposed siphon pipe 8 to extract the liquid from the screen cylinder 4. As the screen cylinder 4 and brush roller 3 operate, the impurities quickly adhere to the surface of the filter screen with the water flow. The sediment is scraped off by the scraper 15, and the brush roller 3 cleans the surface of the screen cylinder. The impurities are then transported to the collection box 6 by the slag discharge plate 5. The backwash pipe 14 can select a water pump to return water or connect to other cleaning liquids from the backwash inlet to clean the screen cylinder 4 from the inside out, achieving a self-cleaning and non-clogging process.
[0037] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to examples, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A siphon-type sewage sludge removal machine, comprising a filter storage tank (1), the filter storage tank (1) having an inlet (7), a screen cylinder (4) and a brush roller (3) capable of cleaning the surface of the screen cylinder (4) being rotatably arranged inside the filter storage tank (1), a sludge-removing plate (5) being arranged between the screen cylinder (4) and the brush roller (3), water-permeable mesh holes (4.3) being evenly distributed on the circumferential surface of the screen cylinder (4), and a filter screen being wrapped around the circumferential surface of the screen cylinder (4), characterized in that: The drive shaft (13) fixed at the active end of the mesh cylinder (4) is rotatably supported on a mechanically sealed bearing seat (13.1) installed on one side wall of the filter water storage tank (1); The sealing ring (12) installed in the through hole of the driven end of the mesh cylinder (4) is rotatably supported on the siphon pipe (8) installed on the other side wall of the filter water storage tank (1). The siphon pipe (8) penetrates the filter water storage tank (1), and the pipe body of the siphon pipe (8) extends into the mesh cylinder (4) and bends downward to a position close to the inner wall of the mesh cylinder (4). The backwash pipe (14) is installed inside the mesh cylinder (4). One end of the backwash pipe (14) is closed, and the other end extends into the siphon pipe (8). After extending a distance inside the siphon pipe (8) to the outside of the filter water storage tank (1), it passes out from the siphon pipe (8) to form a backwash inlet (9). The backwash pipe (14) is equipped with several nozzles (17) evenly distributed along the length of the pipe body inside the mesh cylinder (4).
2. The siphon-type sewage sludge removal machine as described in claim 1, characterized in that: The filter screen is covered with several scraper strips (15) evenly distributed on the circumferential surface of the screen cylinder (4). The scraper strips (15) press the middle part of the filter screen, and the two sides of the filter screen are sealed by pressure strips or clamps.
3. The siphon-type sewage sludge removal machine as described in claim 1, characterized in that: The slag-draining plate (5) is tilted, and the highest point of the slag-draining plate (5) is located at the intersection of the mesh cylinder (4) and the brush roller (3). The lowest point of the slag-draining plate (5) extends out of the filter water storage tank (1) and extends above the sludge collection tank (6).
4. The siphon-type sewage sludge removal machine as described in claim 1, characterized in that: The filter storage tank (1) is divided into a sewage area and a slag discharge area by a weir plate (10). The mesh cylinder (4) is located in the sewage area, and the brush roller (3) is located at the upper part of the weir plate (10) in the direction of the slag discharge area.
5. The siphon-type sewage sludge removal machine as described in claim 4, characterized in that: The inlet (7) is connected to the sewage area, and the inlet (7) is provided on one or more of the rear wall of the filter storage tank (1) and the two side walls corresponding to the mesh cylinder (4).
6. The siphon-type sewage sludge removal machine as described in claim 4, characterized in that: An overflow outlet is provided on the lower side wall of the slag discharge zone.
7. The siphon-type sewage sludge removal machine as described in claim 1, characterized in that: The top of the filter water storage tank (1) is provided with a cover plate (2).
8. The siphon-type sewage sludge removal machine as described in claim 1, characterized in that: The two ends of the brush roller (3) are rotatably supported by the filter water storage tank (1) through the brush roller bearing (3.1) and the brush roller (3) is driven by the brush roller drive device (3.2) installed on the side of the filter water storage tank (1); the mesh cylinder (4) is driven by the mesh cylinder drive device (16) installed on the side of the filter water storage tank (1).
9. The siphon-type sewage sludge removal machine as described in claim 1, characterized in that: The two ends of the mesh cylinder (4) are sealed by mesh cylinder wall panels (4.1). The inner side of the mesh cylinder wall panel (4.1) is supported by mesh cylinder reinforcing ribs (4.2) and mesh cylinder flanges (4.5) on both sides. One mesh cylinder flange (4.5) is fixedly connected to the drive shaft (13), and the inner wall of the other mesh cylinder flange is fitted with a sealing ring (12). A mesh cylinder inspection cover plate (4.4) is provided on the mesh cylinder wall panel corresponding to the siphon pipe (8).