Mechanical grid de-clogging device
Patent Information
- Application Number
- CN202521237437.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-06-17
AI Technical Summary
但该装置的喷水需要从活动杆内喷出,导致活动杆这部分的结构前期设计和生产复杂,其次,除污刷的拆装不够快捷方便,除污刷与格栅之间产生磨损后,不便于更换,因此需要进一步改进
[0013]1、本实用新型在使用时,该一种机械格栅清除堵塞装置,设置U型架、转轴、转筒、清除组件、连接组件、电机和冲洗组件,电机带动清除组件转动,从而通过转动的刷毛清刷掉格栅上的堵塞物,与此同时利用冲洗组件对格栅冲洗,冲洗组件位于转筒外部,这样的结构在前期设计和生产时更加方便,另外清除组件能快速从转筒表面拆卸,有利于快速对清除组件更换。
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Figure CN224656197U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical bar screen technology, and in particular to a device for clearing blockages from mechanical bar screens. Background Technology
[0002] Mechanical bar screens are important pretreatment devices in wastewater treatment systems. They are mainly used to intercept and remove suspended solids, floating debris (such as branches, plastics, and fibers), and large particulate impurities from wastewater to protect subsequent treatment equipment from clogging or damage. Their core components include a set of parallel bars and a mechanical cleaning device. Driven by a motor, a toothed rake or rotating bar automatically scoops up the intercepted debris and transports it to a collection container, achieving efficient solid-liquid separation.
[0003] When using mechanical bar screens, a blockage removal device needs to be installed on top to remove debris stuck to the screen. A search revealed a patent with publication number CN219290815U that discloses a blockage removal device for mechanical bar screens. This device uses a structure to transport drainage through a suction pipe and connecting pipe into a flow channel, and finally sprays it outwards at high pressure through multiple spray channels. As the movable rod rotates, the high-pressure sprayed drainage can be sprayed onto the transmission components and toothed rakes. The high-pressure drainage sprayed outwards from the spray channels, combined with the beating and brushing action of the cleaning brush, removes debris. However, the water spray in this device needs to exit from inside the movable rod, making the initial design and manufacturing of this part complex. Furthermore, the cleaning brush is not quick and convenient to assemble and disassemble; once wear occurs between the cleaning brush and the screen, replacement is inconvenient. Therefore, further improvements are needed. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a mechanical grille clearing device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a mechanical bar screen clearing device, comprising a U-shaped frame and two mounting plates, wherein a rotating shaft is rotatably connected to the top of the U-shaped frame via a bearing, a motor is fixed to the outer surface of the U-shaped frame, the rotating shaft is fixedly connected to the output end of the motor, a rotating cylinder is fixed to the surface of the rotating shaft, a plurality of clearing components are fitted onto the surface of the rotating cylinder, and two connecting components for installing the clearing components are fixed to the surface of the rotating cylinder and on both sides of each clearing component, a flushing component is fixed to the bottom of the U-shaped frame, and connecting frames are fixed between the two ends of the U-shaped frame and the two mounting plates respectively.
[0006] Furthermore, the interior of the rotating drum is hollow.
[0007] Furthermore, the cleaning component includes a strip plate that fits against the surface of the rotating drum, the surface of the strip plate is fixed with bristles, and perforations are provided at both ends of the strip plate near the connecting component.
[0008] Furthermore, the connecting assembly includes an insert block fixed to the surface of the rotating drum. The insert block has a groove on the side wall of one end of the through hole. A spring is fixedly connected to the inner side wall of the groove. A locking tooth is fixedly connected to the other end of the spring. The end of the locking tooth located outside the groove is engaged with the surface of the strip plate.
[0009] Furthermore, the rinsing assembly includes a water pipe fixed to the bottom of the U-shaped frame, the water pipe being connected to a water pump, and a plurality of high-pressure nozzles being fixed at equal intervals on the surface of the water pipe, with the high-pressure nozzles tilted toward the rinsing assembly.
[0010] Furthermore, the connecting frame includes a square tube fixedly connected to the mounting plate, and an L-shaped rod is slidably connected inside the square tube. A sliding sleeve is slidably connected to the vertical surface of the L-shaped rod. The sliding sleeve is fixedly connected to the U-shaped frame by bolts. The mounting plate is fixedly connected to the frame of the bar screen machine by bolts.
[0011] Furthermore, the sidewall of the sliding sleeve is connected to a first fastening bolt through a threaded connection, and the sidewall of the square tube away from the mounting plate is connected to a second fastening bolt through a threaded connection.
[0012] The beneficial effects of this utility model are:
[0013] 1. In use, this utility model is a mechanical bar screen clearing device, which includes a U-shaped frame, a rotating shaft, a rotating drum, a clearing component, a connecting component, a motor, and a flushing component. The motor drives the clearing component to rotate, thereby brushing away the blockages on the bar screen through the rotating bristles. At the same time, the flushing component is used to flush the bar screen. The flushing component is located outside the rotating drum. This structure is more convenient in the early design and production. In addition, the clearing component can be quickly disassembled from the surface of the rotating drum, which is conducive to the quick replacement of the clearing component.
[0014] 2. In use, this utility model is a mechanical grid clearing device, which is equipped with a mounting plate, a connecting frame and a U-shaped plate. The position of the U-shaped plate can be adjusted by the U-shaped frame. When disassembling and assembling the clearing component, the U-shaped plate can be adjusted to a position away from the grid, which is more conducive to the disassembly and assembly of the clearing component. Furthermore, the height of the U-shaped plate can also be adjusted by the connecting frame so that the bristles of the clearing component can just contact the grid, ensuring the clearing effect. Attached Figure Description
[0015] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1: Overall perspective view of this utility model;
[0017] Figure 2 : Overall sectional view of this utility model;
[0018] Figure 3 The present utility model Figure 2 Enlarged view of point A in the middle;
[0019] Figure 4 : Schematic diagram of the connecting frame of this utility model.
[0020] The attached figures are labeled as follows:
[0021] 1. U-shaped frame; 2. Rotating shaft; 3. Rotating drum; 4. Cleaning assembly; 41. Strip plate; 42. Brush bristles; 43. Perforation; 5. Connecting assembly; 51. Insert block; 52. Groove; 53. Spring; 54. Clamping teeth; 6. Motor; 7. Flushing assembly; 71. Water pipe; 72. High-pressure nozzle; 8. Connecting frame; 81. Square tube; 82. L-shaped rod; 83. Sliding sleeve; 84. First fastening bolt; 85. Second fastening bolt; 9. Mounting plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1-4 As shown, a mechanical bar screen clearing device is disclosed, comprising a U-shaped frame 1 and two mounting plates 9. The top of the U-shaped frame 1 is rotatably connected to a rotating shaft 2 via a bearing. A motor 6 is fixed to the outer surface of the U-shaped frame 1. The rotating shaft 2 is fixedly connected to the output end of the motor 6. A rotating cylinder 3 is fixed to the surface of the rotating shaft 2. Multiple clearing components 4 are attached to the surface of the rotating cylinder 3. Two connecting components 5 for installing the clearing components 4 are fixed to the surface of the rotating cylinder 3 and on both sides of each clearing component 4. A flushing component 7 is fixed to the bottom of the U-shaped frame 1. Connecting brackets 8 are fixed between the two ends of the U-shaped frame 1 and the two mounting plates 9, respectively.
[0024] The interior of the rotating drum 3 is hollow.
[0025] In this embodiment, by designing the rotating drum 3 as a hollow shape, the weight of the entire device can be reduced, making it easier to install and use.
[0026] The cleaning component 4 includes a strip plate 41 that is attached to the surface of the rotating drum 3. Brush bristles 42 are fixed on the surface of the strip plate 41, and perforations 43 are provided at both ends of the strip plate 41 near the connecting component 5.
[0027] When the cleaning component 4 is fixed on the surface of the rotating drum 3, the motor 6 drives the rotating shaft 2 and the rotating drum 3 to rotate, thereby driving the cleaning component 4 to rotate. The bristles 42 on the cleaning component 4 are used to clean the blockage stuck on the grid, so as to avoid grid blockage.
[0028] The connecting component 5 includes an insert block 51 fixed to the surface of the rotating drum 3. The insert block 51 has a groove 52 on the side wall of one end of the through hole 43. A spring 53 is fixedly connected to the inner side wall of the groove 52. A locking tooth 54 is fixedly connected to the other end of the spring 53. The end of the locking tooth 54 located outside the groove 52 is engaged with the surface of the strip plate 41.
[0029] In this embodiment, the top of the retaining tooth 54 located outside the groove 52 is designed with an angled surface. The strip plate 41 matches and fits the arc surface of the rotating cylinder 3. When installing the cleaning component 4, the strip plate 41 is directly attached to the surface of the rotating cylinder 3, so that the insert block 51 passes through the corresponding through hole 43 on the strip plate 41. The inner wall of the through hole 43 will first squeeze the retaining tooth 54 back into the groove 52. After the retaining tooth 54 has completely passed through the through hole 43, the spring 53 squeezes the retaining tooth 54 to pop out of the groove 52, so that the retaining tooth 54 is locked on the surface of the strip plate 41, thereby achieving the fixed installation of the cleaning component 4. When disassembling the cleaning component 4, the retaining tooth 54 is first squeezed back into the groove 52, and then the strip plate 41 can be moved along the insert block 51 to the side away from the rotating cylinder 3, thereby achieving the disassembly of the cleaning component 4.
[0030] The rinsing assembly 7 includes a water pipe 71 fixed to the bottom of the U-shaped frame 1. The water pipe 71 is connected to a water pump. Several high-pressure nozzles 72 are fixed at equal intervals on the surface of the water pipe 71, and the high-pressure nozzles 72 are inclined toward the cleaning assembly 4.
[0031] When the motor 6 drives the cleaning component 4 to rotate and clean the grille, water is pumped to the water pipe 71 by the water pump. The water is sprayed out from the high-pressure nozzle 72 to rinse the cleaning position of the brush bristles 42, further cleaning the grille.
[0032] The connecting frame 8 includes a square tube 81 that is fixedly connected to the mounting plate 9, and an L-shaped rod 82 is slidably connected inside the square tube 81. A sliding sleeve 83 is slidably connected to the vertical surface of the L-shaped rod 82. The sliding sleeve 83 is fixedly connected to the U-shaped frame 1 by bolts. The mounting plate 9 is fixedly connected to the frame of the bar screen machine by bolts.
[0033] The side wall of the sliding sleeve 83 is penetrated and connected by a first fastening bolt 84 via a threaded connection, and the side wall of the square tube 81 away from the mounting plate 9 is penetrated and connected by a second fastening bolt 85 via a threaded connection.
[0034] During installation, the mounting plate 9 is first connected to the frame of the bar screen machine. Then, the L-shaped rod 82 is moved along the square tube 81 so that the U-shaped frame 1 moves closer to the bar screen. Then, the brush 42 of the cleaning component 4 is brought into contact with the bar screen by moving the sliding sleeve 83. Finally, the first fastening bolt 84 and the second fastening bolt 85 are tightened to fix the sliding sleeve 83 and the L-shaped rod 82.
[0035] Therefore, when it is necessary to disassemble and replace the cleaning component 4, the first fastening bolt 84 and the second fastening bolt 85 can be loosened, and the sliding sleeve 83 and the L-shaped rod 82 can be moved away from the grid, so that the U-shaped frame 1 is away from the grid, providing more space for the disassembly and assembly of the cleaning component 4, making the disassembly and assembly of the cleaning component 4 more convenient.
[0036] Working principle: The starting motor 6 drives the rotating shaft 2, rotating drum 3 and cleaning component 4 to rotate. The brush bristles 42 clean the garbage and debris stuck on the screen. At the same time, the water pump connected to the water pipe 71 is started, and the water sprayed from the high-pressure nozzle 72 rinses the area cleaned by the brush bristles 42, further cleaning the screen.
[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A mechanical grille clearing device, comprising a U-shaped frame (1) and two mounting plates (9), characterized in that: The top of the U-shaped frame (1) is rotatably connected to a rotating shaft (2) via a bearing. A motor (6) is fixed on the outer surface of the U-shaped frame (1). The rotating shaft (2) is fixedly connected to the output end of the motor (6). A rotating drum (3) is fixed on the surface of the rotating shaft (2). Multiple cleaning components (4) are attached to the surface of the rotating drum (3). Two connecting components (5) for installing the cleaning components (4) are fixed on the surface of the rotating drum (3) and on both sides of each cleaning component (4). A rinsing component (7) is fixed at the bottom of the U-shaped frame (1). Connecting brackets (8) are fixed between the two ends of the U-shaped frame (1) and the two mounting plates (9).
2. The mechanical grille clearing device according to claim 1, characterized in that: The inside of the rotating drum (3) is hollow.
3. The mechanical grille clearing device according to claim 1, characterized in that: The cleaning component (4) includes a strip plate (41) that is attached to the surface of the rotating drum (3). The surface of the strip plate (41) is fixed with bristles (42). Both ends of the strip plate (41) are provided with perforations (43) near the connecting component (5).
4. The mechanical grille clearing device according to claim 3, characterized in that: The connecting component (5) includes an insert (51) fixed to the surface of the rotating drum (3). The insert (51) has a groove (52) on the side wall of one end of the through hole (43). A spring (53) is fixedly connected to the inner side wall of the groove (52). A locking tooth (54) is fixedly connected to the other end of the spring (53). The end of the locking tooth (54) located outside the groove (52) is engaged with the surface of the strip plate (41).
5. The mechanical grille clearing device according to claim 1, characterized in that: The flushing assembly (7) includes a water pipe (71) fixed to the bottom of the U-shaped frame (1), the water pipe (71) is connected to a water pump, and a number of high-pressure nozzles (72) are fixed at equal intervals on the surface of the water pipe (71), and the high-pressure nozzles (72) are inclined toward the cleaning assembly (4).
6. The mechanical grille clearing device according to claim 1, characterized in that: The connecting frame (8) includes a square tube (81) fixedly connected to the mounting plate (9), and an L-shaped rod (82) is slidably connected inside the square tube (81). A sliding sleeve (83) is slidably connected to the vertical surface of the L-shaped rod (82). The sliding sleeve (83) is fixedly connected to the U-shaped frame (1) by bolts. The mounting plate (9) is fixedly connected to the frame of the bar screen machine by bolts.
7. The mechanical grille clearing device according to claim 6, characterized in that: The side wall of the sliding sleeve (83) is connected to a first fastening bolt (84) through a threaded connection, and the side wall of the square tube (81) away from the mounting plate (9) is connected to a second fastening bolt (85) through a threaded connection.
Citation Information
Patent Citations
Blockage removing device for mechanical grating
CN219290815U